Low-bath-ratio jet dyeing machine

Abstract

The utility model discloses a low bath ratio jet type dyeing machine which comprises a bottom plate, the top of the bottom plate is fixedly connected with a dyeing machine body, one side of the dyeing machine body is movably connected with a machine cover, the top of the bottom plate is fixedly connected with a stirring assembly, and the top of the bottom plate is fixedly connected with a circulating assembly. The low-bath-ratio jet type dyeing machine is provided with the stirring tank, coloring agents needing to be mixed are conveyed through the feeding pipe, the motor is started to drive the first gear to drive the rotating rods to rotate, the rotating rods drive the stirring frames on the two sides to mix the coloring agents, the second gear drives the stirring frames on the other set of rotating rods to rotate, and therefore the coloring agents are mixed. The two groups of stirring frames are used for uniformly mixing and stirring a dye solution in the stirring tank, a dyeing agent is mixed in advance and then is sprayed by the spray head for dyeing, and the dyeing conditions of different raw materials, different cloth types, different process stages and different color requirements on the premise of low bath ratio are met.

Description

Technical Field

[0001] The utility model relates to the technical field of low bath ratio jet dyeing machines, in particular to a low bath ratio jet dyeing machine. Background Art

[0002] A dyeing machine is a device used to apply pigments or dyes to the surface of an object. It has a wide range of applications in many fields. The dyeing machine uses specific mechanical devices and processes to evenly attach the dye to the surface of the object to achieve the dyeing effect. It is suitable for various materials, such as textiles, leather, wood, plastic, etc., and can perform single-color or multi-color dyeing as needed. With the improvement of industrialization and automation, the application of dyeing machines in various fields will become more extensive, especially in the fields of textile printing and dyeing, medicine, laboratories and scientific research. The demand for dyeing machines will continue to grow. At the same time, with the continuous advancement and innovation of technology, the performance and functions of dyeing machines will continue to improve and improve, providing more powerful support for the development of various industries.

[0003] However, the printing and dyeing industry in the existing technology uses traditional large bath ratio overflow dyeing machines, which basically have a bath, large water volume, high water temperature; high concentration, large chroma; large fluctuations in water quality, water quality varies with the type of fiber used and the processing technology, and the pollutant components vary greatly; mainly organic pollution, contains a large number of difficult-to-biodegrade substances, high cost of dyes and auxiliaries, and unstable dyeing quality, low one-time success rate, and difficult to treat large amounts of sewage. Therefore, we need a low bath ratio jet dyeing machine. Utility Model Content

[0004] The purpose of the utility model is to provide a low bath ratio jet dyeing machine to solve the existing problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a low-bath-ratio jet dyeing machine, comprising a base plate, the top of the base plate is fixedly connected to a dyeing machine body, one side of the dyeing machine body is movably connected to an organic cover, the top of the base plate is fixedly connected to a stirring assembly, and the top of the base plate is fixedly connected to a circulation assembly; the stirring assembly comprises a stirring tank; the outer wall of the stirring tank is fixedly connected to a feed pipe; the top of the stirring tank is fixedly connected to an organic base; the top of the base is fixedly connected to a motor; the output shaft of the motor is fixedly connected to a first gear through a coupling; the interior of the first gear is fixedly connected to a rotating rod; the outer wall of the rotating rod is fixedly connected to a stirring frame; the outer wall of the first gear is meshedly connected to a second gear.

[0006] Preferably, the motor forms a rotating structure with the stirring frame through the rotating rod, and the number of the stirring frames is multiple, and the multiple stirring frames are evenly arranged on the outer wall of the rotating rod.

[0007] Preferably, the motor forms a rotating structure through a first gear and a second gear, and the first gear and the second gear are both installed on the top of the mixing tank.

[0008] Preferably, there are two rotating rods in the stirring tank, and the stirring frames outside the two rotating rods are staggered in sequence.

[0009] Preferably, the circulation component includes a material pump, one end of the material pump is fixedly connected to a material extraction pipe, one end of the material pump is fixedly connected to a delivery pipe, the bottom of the delivery pipe is fixedly connected to a nozzle, and the bottom of the dyeing machine body is fixedly connected to a return pipe.

[0010] Preferably, the material pump forms a fixed structure with the stirring tank through a material extraction pipe, and the material extraction pipe is arranged between the material pump and the stirring tank.

[0011] Preferably, the dyeing machine body and the stirring tank form a fixed structure through a reflux pipe, and the reflux pipe is arranged between the dyeing machine body and the stirring tank.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the low bath ratio jet dyeing machine,

[0013] (1) A stirring tank is provided, and the dye to be mixed is delivered by a feeding pipe, and by starting a motor, the motor drives the first gear to rotate, the first gear drives the rotating rod to rotate, and the rotating rod drives the stirring racks on both sides to mix the dye. In addition, when the first gear rotates, the second gear drives the stirring rack on the other set of rotating rods to rotate, so that the two sets of stirring racks can evenly mix and stir the dye solution in the stirring tank, and after the dye is mixed in advance, the dye is sprayed by the nozzle to perform dyeing, so as to meet the dyeing conditions of different raw materials, different fabric types, different process stages, and different color requirements under the premise of low bath ratio;

[0014] (2) By starting the material pump, the material pump relies on the extraction pipe to extract the material, and relies on the delivery pipe to deliver the material to the nozzle, and relies on the set nozzle, and by controlling the water volume, water pressure and flow rate of the nozzle, it can prevent the cloth from getting stuck, broken, scratched, uneven dyeing or color difference between the head and the tail during the dyeing process, and also ensure the stability of the product specifications during the dyeing process. In addition, during the dyeing process, if too much dye is sprayed, it will flow to the bottom of the dyeing machine body and flow back to the mixing tank through the reflux pipe to achieve the purpose of recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the mixing tank and the extraction pipe of the utility model;

[0017] Figure 3 This is a schematic diagram of the bottom plate and return pipe structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the first gear and the second gear of the utility model.

[0019] In the figure: 1. Bottom plate; 2. Dyeing machine body; 3. Machine cover; 4. Stirring assembly; 401. Stirring tank; 402. Feed pipe; 403. Machine base; 404. Motor; 405. First gear; 406. Rotating rod; 407. Stirring frame; 408. Second gear; 5. Circulation assembly; 501. Material pump; 502. Extraction pipe; 503. Delivery pipe; 504. Nozzle; 505. Return pipe. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are for the purpose of describing specific embodiments only and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first" and "second" in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] References to "embodiments" herein mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The present invention provides a low bath ratio jet dyeing machine. Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, it includes a bottom plate 1, the top of the bottom plate 1 is fixedly connected to the dyeing machine body 2, one side of the dyeing machine body 2 is movably connected to the organic cover 3, the top of the bottom plate 1 is fixedly connected to the stirring assembly 4, and the top of the bottom plate 1 is fixedly connected to the circulation assembly 5; the stirring assembly 4 includes a stirring tank 401; the outer wall of the stirring tank 401 is fixedly connected to the feeding pipe 402; the top of the stirring tank 401 is fixedly connected to the organic base 403; the top of the base 403 is fixedly connected to the motor 404; the output shaft of the motor 404 is fixedly connected to the first gear 405 through a coupling; the inside of the first gear 405 is fixedly connected to the rotating rod 406; there are two rotating rods 406 in the stirring tank 401, and the stirring frames 407 outside the two rotating rods 406 are staggered in sequence; the connection effect between the stirring tank 401 and the rotating rod 406 is enhanced; the motor 404 can drive the rotating rod 406 rotates, so that the two rotating rods 406 in the stirring tank 401 can drive multiple stirring racks 407 to mix the dye in the stirring tank 401; the outer wall of the rotating rod 406 is fixedly connected to the stirring rack 407; the motor 404 forms a rotating structure with the rotating rod 406 and the stirring rack 407, and the number of stirring racks 407 is multiple, and the multiple stirring racks 407 are evenly arranged on the outer wall of the rotating rod 406; the connection effect between the motor 404 and the rotating rod 406 is strengthened, so that the motor 404 can drive the multiple stirring racks 407 to rotate by driving the rotating rod 406, so that the multiple stirring racks 407 can mix and stir the dye, that is, the dye solution is fully stirred in the stirring tank 401 before entering the dye vat, and the fabric and the dye solution are evenly and fully exchanged; the outer wall of the first gear 405 is meshed with the second gear 408;The motor 404 forms a rotating structure through the first gear 405 and the second gear 408, and the first gear 405 and the second gear 408 are both installed on the top of the stirring tank 401, which strengthens the connection effect between the motor 404 and the first gear 405 and the second gear 408, so that the motor 404 can rotate by driving the first gear 405, and the first gear 405 can drive the second gear 408 to rotate, and the first gear 405 and the second gear 408 can drive the two rotating rods 406 to rotate, and can achieve the need of driving multiple stirring racks 407 to rotate. By setting the stirring tank 401, the feeding pipe 402 can be used to The dyes to be mixed are transported, and by starting the motor 404, the motor 404 can drive the first gear 405 to rotate, which in turn drives the rotating rod 406 to rotate, which in turn drives the stirring racks 407 on both sides to mix the dyes. Furthermore, when the first gear 405 rotates, the first gear 405 can drive the second gear 408 to rotate, which in turn drives the stirring racks 407 on the other set of rotating rods 406 to rotate, so that the two sets of stirring racks 407 can evenly mix and stir the dye solution in the stirring tank 401.

[0023] In a further preferred embodiment of the present invention, Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the circulation component 5 includes a material pump 501, one end of the material pump 501 is fixedly connected to a material extraction pipe 502, the material pump 501 forms a fixed structure with the stirring tank 401 through the material extraction pipe 502, and the material extraction pipe 502 is arranged between the material pump 501 and the stirring tank 401, which strengthens the connection effect between the material pump 501 and the material extraction pipe 502, so that the material pump 501 can rely on the material extraction pipe 502 to extract and transport the dye in the stirring tank 401, and the material pump 501 and the material extraction pipe 502 combination is to achieve material In order to meet the needs of continuous and stable transportation, the material transportation speed and flow rate can be controlled by adjusting the parameters such as the rotation speed of the material pump 501 and the diameter of the material extraction pipe 502, thereby reducing leakage and waste in the material transportation process, improving production efficiency and product quality. At the same time, since the material in the mixing tank 401 is already in a uniform state, the stability and reliability of the subsequent processing process can be further guaranteed. One end of the material pump 501 is fixedly connected to the transportation pipe 503, and the bottom of the transportation pipe 503 is fixedly connected to the nozzle 504. A reflux pipe 505 is fixedly connected to the bottom of the dyeing machine body 2. The dyeing machine body 2 forms a fixed structure with the stirring tank 401 through the reflux pipe 505, and the reflux pipe 505 is arranged between the dyeing machine body 2 and the stirring tank 401, which strengthens the connection effect between the dyeing machine body 2 and the reflux pipe 505. The dyeing machine body 2 can rely on the reflux pipe 505 to return the dye to the stirring tank 401 for recycling. The reflux pipe 505 is used to connect the dyeing machine body 2 and the stirring tank 401. The main function of the reflux pipe 505 is to guide the incompletely absorbed dye and solvent generated during the dyeing process from the dyeing machine body 2 and transport them back to the stirring tank 401. In this way, the dye in the waste liquid can be reused in the stirring tank 401, which saves resources and reduces environmental pollution. The stirring tank 401 is not only used for mixing dyes, but also serves as a container for dye recovery and reuse. Through the stirring action of the stirring tank 401, the dye can be redispersed in the solvent to form a dye solution that can be used again.

[0024] Working principle: Through the provided stirring tank 401, the dye to be mixed can be transported by relying on the feeding pipe 402, and by starting the motor 404, the motor 404 can drive the first gear 405 to rotate, which can drive the rotating rod 406 to rotate, which can drive the stirring racks 407 on both sides to mix the dyes. In addition, when the first gear 405 rotates, the first gear 405 can drive the second gear 408 to rotate, which can drive the stirring rack 407 on the other set of rotating rods 406 to rotate, so that the two sets of stirring racks 407 can stir the stirring tank 40 1 is uniformly mixed and stirred, and the material pump 501 is started at the same time, so that the material pump 501 can extract the material through the extraction pipe 502, and deliver it to the nozzle 504 through the delivery pipe 503, and rely on the three groups of nozzles with six combination designs, and by controlling the nozzle water volume, water pressure and flow rate, it can prevent the cloth from getting stuck, broken, scratched, unevenly dyed or color difference at the head and tail during the dyeing process, and also ensure the stability of the dyeing process of the product specifications. In addition, during the dyeing process, if too much dye is sprayed, it will flow to the bottom of the dyeing machine body 2 and flow back to the stirring tank 401 through the reflux pipe 505 to achieve the purpose of recycling.

[0025] It should be noted that the above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A low bath ratio jet dyeing machine, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a dyeing machine body (2), one side of the dyeing machine body (2) is movably connected to a cover (3), the top of the bottom plate (1) is fixedly connected to a stirring assembly (4), and the top of the bottom plate (1) is fixedly connected to a circulation assembly (5); The stirring assembly (4) comprises a stirring tank (401); a feed pipe (402) is fixedly connected to the outer wall of the stirring tank (401); a base (403) is fixedly connected to the top of the stirring tank (401); a motor (404) is fixedly connected to the top of the base (403); an output shaft of the motor (404) is fixedly connected to a first gear (405) via a coupling; a rotating rod (406) is fixedly connected to the interior of the first gear (405); a stirring frame (407) is fixedly connected to the outer wall of the rotating rod (406); and a second gear (408) is meshedly connected to the outer wall of the first gear (405).

2. A low bath ratio jet dyeing machine according to claim 1, characterized in that: The motor (404) forms a rotating structure through a rotating rod (406) and a stirring frame (407), and the number of stirring frames (407) is multiple, and the multiple stirring frames (407) are evenly spaced and arranged on the outer wall of the rotating rod (406).

3. The low bath ratio jet dyeing machine according to claim 1, characterized in that: The motor (404) forms a rotating structure through a first gear (405) and a second gear (408), and the first gear (405) and the second gear (408) are both installed on the top of the stirring tank (401).

4. The low bath ratio jet dyeing machine according to claim 1, characterized in that: There are two rotating rods (406) in the stirring tank (401), and the stirring frames (407) outside the two rotating rods (406) are staggered in sequence.

5. The low bath ratio jet dyeing machine according to claim 1, characterized in that: The circulation component (5) comprises a material pump (501), one end of the material pump (501) is fixedly connected to a material extraction pipe (502), one end of the material pump (501) is fixedly connected to a delivery pipe (503), the bottom of the delivery pipe (503) is fixedly connected to a nozzle (504), and the bottom of the dyeing machine body (2) is fixedly connected to a return pipe (505).

6. The low bath ratio jet dyeing machine according to claim 5, characterized in that: The material pump (501) forms a fixed structure with the stirring tank (401) through the material extraction pipe (502), and the material extraction pipe (502) is arranged between the material pump (501) and the stirring tank (401).

7. The low bath ratio jet dyeing machine according to claim 5, characterized in that: The dyeing machine body (2) and the stirring tank (401) form a fixed structure through a return pipe (505), and the return pipe (505) is arranged between the dyeing machine body (2) and the stirring tank (401).

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