Pipeline integrated EPS light wallboard

By pre-embedding of wire pipes and junction boxes in EPS lightweight wall panel core material and optimizing the construction plan with BIM technology, the problem of secondary groove burial of electrical pipelines is solved, and an efficient and clean construction process is achieved.

CN223226925UActive Publication Date: 2025-08-15WEIFANG SANJIAN BUILDING MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422499148.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-15
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, electrical pipelines need to be buryed at the construction site, resulting in dirty, messy and time-consuming and labor-intensive construction environment.

Method used

Design a pipeline integrated EPS lightweight wall panel, which is used to pre-embed the embedded wire pipes and junction boxes inside the core material, and establish a three-dimensional model in combination with BIM technology to determine the pipeline direction and location in advance to avoid secondary construction on site.

Benefits of technology

It improves construction quality and efficiency, reduces labor intensity, and ensures the cleanliness of the construction environment and construction progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pipeline integrated EPS light wallboard which comprises a first panel and a second panel, a core material is arranged between the first panel and the second panel, a butt joint mechanism is arranged at the top of the core material, a butt joint groove is formed in the bottom of the core material, an embedded mechanism is arranged in an inner cavity of the core material, the butt joint mechanism comprises a butt joint block, and the butt joint block is connected with the butt joint groove. The butt joint block is located at the top of the core material, a clamping strip is fixedly connected to the bottom of the butt joint block, a clamping groove used in cooperation with the clamping strip is formed in the top of the core material, the outer side of the clamping strip is connected with an inner cavity of the clamping groove in a clamped mode, and the pre-embedded mechanism comprises a pre-embedded wire passing pipe. The pipeline integrated EPS light wallboard provided by the utility model solves the problems that an electrical pipeline needs to be buried through secondary grooving after secondary masonry on a construction site at present, the site construction environment is dirty, disordered and bad, and time and labor are wasted as the wall surface needs to be troweled for the second time after the electrical pipeline is buried.
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Description

Technical Field

[0001] The utility model relates to the technical field of lightweight wall panels, in particular to a pipeline-integrated EPS lightweight wall panel. Background Art

[0002] Lightweight wallboards are lightweight, energy-saving composite panels made from cement-calcium silicate board or fiber-reinforced calcium silicate board as the front panel, filled with a lightweight core material such as cement, EPS polystyrene foam particles, and fly ash. These economical and practical products, with low overall costs, are widely used for exterior and interior walls of various high and low-rise buildings.

[0003] At present, after the secondary masonry is completed at the construction site, the electrical pipelines need to be buried in the second groove. The on-site construction environment is dirty and messy, and the wall surface needs to be smoothed twice after the burial, which is time-consuming and labor-intensive. Therefore, it is necessary to provide a pipeline-integrated EPS lightweight wall panel to solve the above technical problems. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an EPS lightweight wall panel with integrated pipelines.

[0005] The utility model provides a pipeline-integrated EPS lightweight wall panel, which includes a first panel and a second panel. A core material is arranged between the first panel and the second panel. A docking mechanism is provided on the top of the core material, a docking groove is provided on the bottom of the core material, and a pre-embedded mechanism is provided in the inner cavity of the core material.

[0006] As the utility model provides a pipeline-integrated EPS lightweight wall panel, preferably, the docking mechanism includes a docking block, the docking block is located at the top of the core material, the bottom of the docking block is fixedly connected with a snap-in strip, the top of the core material is provided with a snap-in groove for use with the snap-in strip, and the outer side of the snap-in strip is snap-fitted with the inner cavity of the snap-in groove.

[0007] As the utility model provides a pipeline-integrated EPS lightweight wall panel, preferably, the embedded mechanism includes a embedded wire pipe, the embedded wire pipe is arranged in the inner cavity of the core material, both sides of the core material are provided with installation grooves, and a junction box is arranged in the installation groove.

[0008] As the utility model provides a pipeline-integrated EPS lightweight wall panel, preferably, the outer side of the embedded wire pipe is fixedly connected with a stabilizing ring, and the outer side of the stabilizing ring is fixedly connected with a stabilizing block.

[0009] As the utility model provides a pipeline-integrated EPS lightweight wall panel, preferably, the first panel includes a covering shell, the inner cavity of the covering shell is provided with a heat insulation layer, a sound insulation layer is provided on one side of the heat insulation layer, and the outer side of the covering shell is sprayed with fire retardant paint.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] The pipeline-integrated EPS lightweight wall panel has pre-buried wire pipes and junction boxes inside the core material during production, avoiding secondary pipeline construction on site, ensuring construction quality and efficiency, and reducing the labor intensity of staff. The positions of the pre-buried wire pipes and junction boxes can be adjusted. In the early stage of core material production, BIM technology can be combined to establish a three-dimensional model. The design plan and actual construction process can be combined through modeling and predictive analysis. Through visual analysis, the length and direction of the pipeline in the wall and the size and position of the reserved hole for the junction box can be clarified. This solves the current problem that after the secondary masonry is completed on the construction site, the electrical pipeline needs to be buried after secondary grooving, the on-site construction environment is dirty and messy, and the wall surface needs to be smoothed twice after burying, which is time-consuming and labor-intensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 A schematic structural diagram of a preferred embodiment of the pipeline-integrated EPS lightweight wallboard provided by the utility model;

[0013] Figure 2 This is an enlarged schematic diagram of the structure of A of the utility model;

[0014] Figure 3 This is a cross-sectional view of the structure of the core material of the utility model;

[0015] Figure 4 This is a top view of the structure of the first panel of the present invention.

[0016] Numbers in the figure: 1. First panel; 101. Covering shell; 102. Heat insulation layer; 103. Sound insulation layer; 104. Fire retardant coating; 2. Second panel; 3. Core material; 4. Docking mechanism; 401. Docking block; 402. Snap-in strip; 403. Snap-in groove; 5. Docking groove; 6. Embedded mechanism; 601. Embedded wire pipe; 602. Installation groove; 603. Junction box; 7. Stabilizing ring; 8. Stabilizing block. DETAILED DESCRIPTION

[0017] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0018] Please refer to Figure 1 、 Figure 2 、 Figure 3 and Figure 4 ,in Figure 1 A schematic structural diagram of a preferred embodiment of the pipeline-integrated EPS lightweight wallboard provided by the utility model; Figure 2 This is an enlarged schematic diagram of the structure of A of the utility model; Figure 3 This is a structural cross-sectional view of the core material of the utility model; Figure 4 This is a top-down structural cross-sectional view of the first panel of the present invention. A pipeline-integrated EPS lightweight wallboard comprises a first panel 1 and a second panel 2, with a core material 3 disposed between the first and second panels 1 and 2. A docking mechanism 4 is disposed on the top of the core material 3, a docking groove 5 is provided on the bottom of the core material 3, and a pre-embedded mechanism 6 is disposed within the inner cavity of the core material 3.

[0019] As a technical optimization solution of the present invention, the docking mechanism 4 includes a docking block 401, which is located at the top of the core material 3. The bottom of the docking block 401 is fixedly connected with a snap-in strip 402. The top of the core material 3 is provided with a snap-in groove 403 for use with the snap-in strip 402. The outer side of the snap-in strip 402 is snap-fitted with the inner cavity of the snap-in groove 403.

[0020] In this embodiment: This device is provided with a docking block 401 and a docking groove 5. During actual use, the user can clamp the docking groove 5 at the bottom of another core material 3 on the outside of the docking block 401 at the top of the current core material 3 to improve the connection stability between multiple core materials 3. The docking block 401 is clamped in the clamping groove 403 at the top of the core material 3 through the clamping strip 402, which can facilitate the user to disassemble the docking block 401 to meet different construction requirements.

[0021] As a technical optimization solution of the present invention, the embedded mechanism 6 includes a embedded wire tube 601, which is arranged in the inner cavity of the core material 3. Installation grooves 602 are opened on both sides of the core material 3, and a junction box 603 is arranged in the installation groove 602.

[0022] In this embodiment: by pre-buried wire pipes 601 and junction boxes 603 in advance inside the core material 3 during production, secondary pipeline construction on site is avoided, construction quality and efficiency are ensured, and the labor intensity of staff is reduced. In addition, the positions of the pre-buried wire pipes 601 and junction boxes 603 can be adjusted. In the early stage of core material 3 production, BIM technology can be combined to establish a three-dimensional model. The design plan is combined with the actual construction process through modeling and predictive analysis. Through visual analysis, the length and direction of the pipeline in the wall and the size and position of the reserved hole for the junction box can be clarified.

[0023] During production, pre-buried pipelines are set up in advance according to product design drawings and pipeline integration is carried out to avoid secondary pipeline construction on site and ensure construction quality and efficiency.

[0024] As a technical optimization solution of the present invention, the outer side of the embedded wire tube 601 is fixedly connected with a stabilizing ring 7 , and the outer side of the stabilizing ring 7 is fixedly connected with a stabilizing block 8 .

[0025] In this embodiment, by providing the stabilizing ring 7 and the stabilizing block 8 , the connection stability between the pre-buried wire tube 601 and the core material 3 is improved, thereby improving the stability of the pre-buried wire tube 601 during use.

[0026] As a technical optimization solution of the present invention, the first panel 1 includes a covering shell 101, the inner cavity of the covering shell 101 is provided with a heat insulation layer 102, a sound insulation layer 103 is provided on one side of the heat insulation layer 102, and the outer side of the covering shell 101 is sprayed with a fire retardant coating 104.

[0027] In this embodiment: the second panel 2 has the same structure as the first panel 1, and both are composed of a covering shell 101, a heat insulation layer 102, a sound insulation layer 103 and a fire retardant coating 104. The heat insulation layer 102 is made of rock wool material. Rock wool itself has the characteristics of light weight, low thermal conductivity, heat absorption and non-combustibility. It is an excellent fireproof and heat-insulating material, which can greatly improve the fireproof and heat-insulating effect of the wall. The sound insulation layer 103 is a polyester fiber sound-absorbing board. Polyester fiber has the advantages of sound absorption, environmental protection, moisture resistance, mildew resistance and good stability, which can improve the sound insulation effect of the wall. Polyester fiber also has certain flame retardant and heat-insulating capabilities. By spraying the fire retardant coating 104 on the outside of the covering shell 101, the fireproof effect of the device is further improved.

[0028] The working principle of the pipeline-integrated EPS lightweight wallboard provided by the utility model is as follows:

[0029] By pre-setting the embedded wire pipe 601 and the junction box 603 inside the core material 3 in advance during production, secondary pipeline construction on site is avoided, construction quality and efficiency are ensured, and the labor intensity of the staff is reduced. The positions of the embedded wire pipe 601 and the junction box 603 can be adjusted. In the early stage of core material 3 production, BIM technology can be combined to establish a three-dimensional model. The design plan and the actual construction process can be combined through modeling and predictive analysis. Through visual analysis, the length and direction of the pipeline in the wall and the size and position of the reserved hole for the junction box can be clarified. In actual use, the user can clamp the docking groove 5 at the bottom of another core material 3 to the outside of the docking block 401 at the top of the current core material 3 to improve the connection stability between multiple core materials 3. The docking block 401 is clamped in the clamping groove 403 at the top of the core material 3 through the clamping strip 402, which can facilitate the user to disassemble the docking block 401 to meet different construction needs.

[0030] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A pipeline-integrated EPS lightweight wallboard, characterized in that: The invention comprises a first panel (1) and a second panel (2), wherein a core material (3) is provided between the first panel (1) and the second panel (2), a docking mechanism (4) is provided on the top of the core material (3), a docking groove (5) is provided on the bottom of the core material (3), and a pre-embedded mechanism (6) is provided in the inner cavity of the core material (3).

2. The pipeline-integrated EPS lightweight wallboard according to claim 1, characterized in that: The docking mechanism (4) comprises a docking block (401), the docking block (401) being located at the top of the core material (3), a clamping strip (402) being fixedly connected to the bottom of the docking block (401), a clamping groove (403) for use with the clamping strip (402) being provided at the top of the core material (3), and the outer side of the clamping strip (402) being clamped to the inner cavity of the clamping groove (403).

3. The pipeline-integrated EPS lightweight wallboard according to claim 1, characterized in that: The pre-buried mechanism (6) comprises a pre-buried wire tube (601), the pre-buried wire tube (601) being arranged in the inner cavity of the core material (3), both sides of the core material (3) being provided with mounting grooves (602), and a junction box (603) being arranged in the mounting grooves (602).

4. The pipeline-integrated EPS lightweight wallboard according to claim 3, characterized in that: The outer side of the pre-buried wire-passing pipe (601) is fixedly connected to a stabilizing ring (7), and the outer side of the stabilizing ring (7) is fixedly connected to a stabilizing block (8).

5. The pipeline-integrated EPS lightweight wallboard according to claim 1, characterized in that: The first panel (1) comprises a covering shell (101), the inner cavity of the covering shell (101) is provided with a heat insulation layer (102), a sound insulation layer (103) is provided on one side of the heat insulation layer (102), and the outer side of the covering shell (101) is sprayed with a fire retardant coating (104).