Rotary speed reducer of photovoltaic sun tracking system

By introducing oil pumping syringe and cooling ring structure into the slewing reducer of the photovoltaic tracking and day tracking system, combined with fan-assisted heat dissipation, the problem of heat accumulation inside the slewing reducer is solved and more stable operation is achieved.

CN223227817UActive Publication Date: 2025-08-15WUHU ZHUGE DAHAN TECHNOLOGY SERVICE CO LTD
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Patent Information

Application Number
CN202422374245.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The heat generated by the rotary reducer of the existing photovoltaic tracking and chasing system in the sealed shell cannot be effectively eliminated, resulting in excessive internal pressure and affecting operating stability.

Method used

A rotary reducer of the photovoltaic tracking and day-tracking system is designed, using an oil pumping syringe and cooling ring structure, lubricating oil is extracted through the oil pumping syringe and cooling with a semiconductor refrigeration plate. Combined with fan-assisted heat dissipation, the cooling and heat dissipation of the internal lubricating oil is achieved.

Benefits of technology

It effectively reduces the temperature inside the slewing reducer, improves operating stability and reliability, and ensures long-term and stable operation of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotary speed reducer of a photovoltaic sun tracking system, which relates to the technical field of rotary speed reducers and comprises a photovoltaic panel and a casing arranged at the lower end of the photovoltaic panel, the rotary speed reducer is arranged in the casing, a transmission rod is arranged in the rotary speed reducer, and the rod wall of the transmission rod penetrates out of the casing and is connected with the photovoltaic panel. A mounting frame is fixedly arranged at the top of the rotary speed reducer, an oil pumping injector is fixedly arranged at the top of the mounting frame, a liquid inlet of the oil pumping injector communicates with a first oil inlet pipe, a second oil inlet pipe and an oil outlet pipe, and ports of the first oil inlet pipe and the second oil inlet pipe communicate with the interior of a shell of the rotary speed reducer; the tail end of the oil outlet pipe communicates with the rotary speed reducer, and the outer wall of the oil pumping injector is fixedly sleeved with a cooling ring. When the rotary speed reducer operates, lubricating oil in the speed reducer can be pumped outwards and cooled and introduced, and the situation that operation stability is affected due to the fact that working heat in the speed reducer is large is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary reducers, and in particular to a rotary reducer for a photovoltaic tracking system. Background Art

[0002] CN108712142A describes a solar-tracking photovoltaic power station. In this device, a single motor drives multiple solar power generation devices in a row via a rotary reducer. This increases installed capacity while eliminating the need for high-torque equipment, reducing equipment costs. This maximizes energy utilization while ensuring long-term, stable operation of the entire system. During operation, the rotary reducer is located within a sealed housing. This prevents the heat generated during operation from being effectively dissipated, resulting in high pressure inside the reducer housing due to excessive heat buildup, affecting the operation of the components within the rotary reducer. Utility Model Content

[0003] In view of the problems existing in the rotary reducer of the above-mentioned existing photovoltaic tracking system, the present utility model is proposed.

[0004] Therefore, the purpose of the present utility model is to provide a rotary reducer for a photovoltaic tracking system, which solves the problem that the rotary reducer is arranged inside a sealed shell, resulting in the heat generated during the operation of the rotary reducer cannot be effectively eliminated, causing the inside of the reducer shell to generate a large pressure due to excessive heat.

[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0006] A rotary reducer for a photovoltaic tracking system includes a photovoltaic panel and a housing disposed at the lower end of the photovoltaic panel. The housing is provided with a rotary reducer, and a transmission rod is provided inside the rotary reducer. The rod wall of the transmission rod extends out of the housing and is connected to the photovoltaic panel.

[0007] A mounting bracket is fixedly provided on the top of the rotary reducer, and an oil extraction syringe is fixedly provided on the top of the mounting bracket. The liquid inlet of the oil extraction syringe is connected with a first oil inlet pipe, a second oil inlet pipe and an oil outlet pipe. The ports of the first oil inlet pipe and the second oil inlet pipe are both connected with the interior of the housing of the rotary reducer, and the end of the oil outlet pipe is connected with the rotary reducer. A cooling ring is fixedly provided on the outer wall of the oil extraction syringe, and two symmetrically arranged semiconductor refrigeration sheets are fixedly penetrated on the side of the cooling ring.

[0008] An oil guide cooling mechanism is provided between the rotary reducer and the oil extraction injector.

[0009] Preferably, the walls of the first oil inlet pipe, the second oil inlet pipe and the oil outlet pipe are all fixedly sleeved with an oil one-way valve.

[0010] Preferably, the oil guide cooling mechanism includes a push plate, a through hole is opened inside the push plate, and the push plate is sleeved on the rod wall of the transmission rod, a push rod is fixed to the outside of the injection rod end of the oil extraction syringe, and the push plate is arranged in cooperation with the push rod, and the outer walls of the piston tube end and the injection rod end of the oil extraction syringe are respectively fixed with a first mounting plate and a second mounting plate, and an elastic telescopic rod is fixed between the first mounting plate and the second mounting plate.

[0011] Preferably, the first oil inlet pipe, the second oil inlet pipe and the oil outlet pipe are all hoses.

[0012] Preferably, a locking bolt is threadedly passed through the side of the push plate, and the end of the locking bolt passes through the through hole and contacts and cooperates with the transmission rod.

[0013] Preferably, two symmetrically arranged heat-conducting pipes are fixedly provided on the outer wall of the cooling ring. The heat-conducting pipes are sleeved on the outer side of the semiconductor refrigeration plate, and the ends of the heat-conducting pipes pass through the casing and extend to the outside.

[0014] Preferably, a rubber ring is fixedly embedded in the inner wall of the through hole, and the rubber ring is sleeve-fitted with the outer wall of the transmission rod.

[0015] Preferably, a fan is fixedly embedded in the side of the casing, and an outer cover of the fan is provided with a dustproof net.

[0016] Preferably, two symmetrically arranged fixing plates are fixed to the outer walls of the fan and the dustproof net, and a mounting bolt is screwed between the two fixing plates.

[0017] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0018] 1. The rotary reducer, transmission rod, mounting bracket, oil extraction injector, first oil inlet pipe, second oil inlet pipe, oil outlet pipe, cooling pipe, semiconductor refrigeration plate and oil guide cooling mechanism can draw out the lubricating oil inside the reducer and cool it when the rotary reducer is running, so as to avoid the high working heat inside the reducer and affect the stable operation.

[0019] 2. The casing, fan, dust screen, fixing plate and mounting bolts can cool the lubricating oil inside the slewing reducer while providing auxiliary heat dissipation for the slewing reducer through external blowing, thereby improving the stability of the slewing reducer during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a schematic structural diagram of the rotary reducer of the present utility model;

[0023] Figure 3 For the utility model Figure 1 A magnified schematic diagram of part A;

[0024] Figure 4 This is a side structural diagram of the dustproof net of the present invention;

[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the cooling pipe of the present invention.

[0026] Description of reference numerals:

[0027] 1. Photovoltaic panel; 2. Casing; 3. Rotary reducer; 4. Transmission rod; 5. Mounting bracket; 6. Oil extraction syringe; 7. First oil inlet pipe; 8. Second oil inlet pipe; 9. Oil outlet pipe; 10. Cooling ring; 11. Semiconductor refrigeration plate; 12. Oil one-way valve; 13. Push plate; 14. Push rod; 15. First mounting plate; 16. Second mounting plate; 17. Elastic telescopic rod; 18. Locking bolt; 19. Heat pipe; 20. Rubber ring; 21. Fan; 22. Dust net; 23. Fixing plate; 24. Mounting bolt. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] The embodiment of the utility model discloses a rotary reducer of a photovoltaic sun tracking system.

[0030] Example 1

[0031] The utility model provides Figure 1-5 The rotary reducer of a photovoltaic tracking system shown includes a photovoltaic panel 1 and a housing 2 disposed at the lower end of the photovoltaic panel 1. A rotary reducer 3 is disposed within the housing 2. A transmission rod 4 is disposed within the rotary reducer 3. The rod wall of the transmission rod 4 extends through the housing 2 and is connected to the photovoltaic panel 1.

[0032] A mounting bracket 5 is fixedly provided on the top of the rotary reducer 3, and an oil extraction syringe 6 is fixedly provided on the top of the mounting bracket 5. The liquid inlet of the oil extraction syringe 6 is connected with a first oil inlet pipe 7, a second oil inlet pipe 8 and an oil outlet pipe 9. The walls of the first oil inlet pipe 7, the second oil inlet pipe 8 and the oil outlet pipe 9 are fixedly sleeved with an oil one-way valve 12. The ports of the first oil inlet pipe 7 and the second oil inlet pipe 8 are connected with the interior of the outer shell of the rotary reducer 3, and the end of the oil outlet pipe 9 is connected with the rotary reducer 3. The first oil inlet pipe 7, the second oil inlet pipe 8 and the oil outlet pipe 9 are all hoses. The outer wall of the oil extraction syringe 6 is fixedly sleeved with a cooling ring 10, and two symmetrically arranged semiconductor refrigeration plates 11 are fixedly penetrated on the side of the cooling ring 10. The outer wall of the cooling ring 10 is fixedly provided with two symmetrically arranged heat pipes 19, and the heat pipes 19 are sleeved on the outside of the semiconductor refrigeration plates 11, and the ends pass through the casing 2 and extend to the outside.

[0033] When the photovoltaic sun tracking system is in operation, the photovoltaic panel 1 is controlled to rotate by the rotary reducer 3. When the rotary reducer 3 is in use, the oil extraction syringe 6 can be controlled to work, so that the oil extraction syringe 6 is pulled and the lubricating oil inside the rotary reducer 3 is extracted through the first oil inlet pipe 7 and the second oil inlet pipe 8, so that the lubricating oil enters the oil extraction syringe 6. At this time, the cold end of the semiconductor refrigeration plate 11 is located inside the cooling tube 10 and contacts the outer wall of the oil extraction syringe 6, which can cool the lubricating oil inside the oil extraction syringe 6. The cooled lubricating oil re-enters the rotary reducer 3 with the help of the reverse push of the oil extraction syringe 6 and the oil outlet pipe 9, thereby ensuring the internal working temperature of the rotary reducer 3 and improving the operating stability. During the oil flow process, multiple oil one-way valves 12 can allow the oil to circulate according to the fixed oil.

[0034] Example 2

[0035] In order to drive the oil pumping injector 6 to work stably and complete the circulation of lubricating oil, the embodiment 2 is based on the embodiment 1. Figure 2-3 As shown, an oil guide cooling mechanism is provided between the rotary reducer 3 and the oil extraction injector 6, and the oil guide cooling mechanism includes a push plate 13, a through hole is opened inside the push plate 13, and the push plate 13 is sleeved on the rod wall of the transmission rod 4, a push rod 14 is fixed to the outside of the injection rod end of the oil extraction injector 6, and the push plate 13 is matched with the push rod 14. The outer walls of the piston tube end and the injection rod end of the oil extraction injector 6 are respectively fixed with a first mounting plate 15 and a second mounting plate 16, and an elastic telescopic rod 17 is fixed between the first mounting plate 15 and the second mounting plate 16. A locking bolt 18 is threaded through the side of the push plate 13, and the end of the locking bolt 18 passes through the through hole and contacts and cooperates with the transmission rod 4. A rubber ring 20 is fixedly embedded in the inner wall of the through hole, and the rubber ring 20 is sleeved and cooperates with the outer wall of the transmission rod 4.

[0036] When the rotary reducer 3 is running, the transmission rod 4 is driven to rotate accordingly. At this time, under the tightening of the locking bolt 18, the push plate 13 follows the rotation of the transmission rod 4 and pushes the push rod 14. At this time, the oil extraction syringe 6 starts to extract oil, and the elastic telescopic rod 17 is stretched to complete the suction of the lubricating oil. When the lubricating oil is sucked out and cooled, the push plate 13 continues to rotate and separates from the push rod 14. At this time, under the elastic force of the elastic telescopic rod 17, the oil extraction syringe 6 quickly returns to its original position, allowing the lubricating oil to flow outward and completing the circulation of the lubricating oil.

[0037] Example 3

[0038] Example 3 is based on Example 1 in order to perform auxiliary cooling on the rotary reducer 3. Figure 1 and Figure 4 As shown, a fan 21 is fixedly embedded in the side of the casing 2, and the outer cover of the fan 21 is provided with a dustproof net 22. The outer walls of the fan 21 and the dustproof net 22 are fixed with two symmetrically arranged fixing plates 23, and a mounting bolt 24 is screwed between the two fixing plates 23.

[0039] While the rotary reducer 3 is running, the external fan 21 is started, so that the fan 21 sends external cooling air into the casing 2. At the same time, with the setting of the dustproof net 22, the dust inside the cooling air 21 is blocked, which can ensure stable and effective heat dissipation of the rotary reducer 3 and ensure that the operating ring temperature of the rotary reducer 3 is continuously stable.

Claims

1. A rotary reducer for a photovoltaic tracking system, comprising a photovoltaic panel (1) and a housing (2) disposed at the lower end of the photovoltaic panel (1), characterized in that: A rotary reducer (3) is provided inside the housing (2), a transmission rod (4) is provided inside the rotary reducer (3), and a rod wall of the transmission rod (4) passes through the housing (2) and is connected to the photovoltaic panel (1); A mounting bracket (5) is fixedly provided on the top of the rotary reducer (3), and an oil extraction syringe (6) is fixedly provided on the top of the mounting bracket (5). The liquid inlet of the oil extraction syringe (6) is connected with a first oil inlet pipe (7), a second oil inlet pipe (8) and an oil outlet pipe (9). The ports of the first oil inlet pipe (7) and the second oil inlet pipe (8) are both connected with the interior of the housing of the rotary reducer (3), and the end of the oil outlet pipe (9) is connected with the rotary reducer (3). A cooling ring (10) is fixedly provided on the outer wall of the oil extraction syringe (6), and two symmetrically arranged semiconductor refrigeration plates (11) are fixedly penetrated on the side of the cooling ring (10); An oil guide cooling mechanism is provided between the rotary reducer (3) and the oil extraction injector (6).

2. The rotary reducer of the photovoltaic tracking system according to claim 1, characterized in that: The walls of the first oil inlet pipe (7), the second oil inlet pipe (8) and the oil outlet pipe (9) are all fixedly sleeved with an oil one-way valve (12).

3. The rotary reducer of the photovoltaic tracking system according to claim 1, characterized in that: The oil-guiding cooling mechanism comprises a push plate (13), the interior of which is provided with a through hole, and the push plate (13) is sleeved on the rod wall of the transmission rod (4), a push rod (14) is fixedly provided on the outer side of the injection rod end of the oil extraction syringe (6), the push plate (13) and the push rod (14) are arranged in coordination, a first mounting plate (15) and a second mounting plate (16) are fixedly provided on the outer walls of the piston tube end and the injection rod end of the oil extraction syringe (6), respectively, and an elastic telescopic rod (17) is fixedly provided between the first mounting plate (15) and the second mounting plate (16).

4. The rotary reducer of the photovoltaic tracking system according to claim 1, characterized in that: The first oil inlet pipe (7), the second oil inlet pipe (8) and the oil outlet pipe (9) are all hoses.

5. The rotary reducer of the photovoltaic tracking system according to claim 3, characterized in that: A locking bolt (18) is threadedly provided on the side of the push plate (13), and the end of the locking bolt (18) passes through the through hole and contacts and cooperates with the transmission rod (4).

6. The rotary reducer of the photovoltaic tracking system according to claim 1, characterized in that: Two symmetrically arranged heat conducting pipes (19) are fixedly provided on the outer wall of the cooling ring (10). The heat conducting pipes (19) are sleeved on the outer side of the semiconductor refrigeration plate (11), and the ends of the heat conducting pipes (19) pass through the casing (2) and extend to the outside.

7. The rotary reducer of the photovoltaic tracking system according to claim 3, characterized in that: A rubber ring (20) is fixedly embedded in the inner wall of the through hole, and the rubber ring (20) is sleeve-fitted with the outer wall of the transmission rod (4).

8. The rotary reducer of the photovoltaic tracking system according to claim 1, characterized in that: A fan (21) is fixedly embedded in the side of the casing (2), and a dustproof net (22) is provided on the outer cover of the fan (21).

9. The rotary reducer of the photovoltaic tracking system according to claim 8, characterized in that: Two symmetrically arranged fixing plates (23) are fixed to the outer walls of the fan (21) and the dustproof net (22), and a mounting bolt (24) is screwed between the two fixing plates (23).

Citation Information

Patent Citations

  • Photovoltaic power station capable of tracking sun

    CN108712142A