Roller drying production device
By introducing components such as infrared temperature sensors, mixing motors and scrapers into the drum drying production device, the problems of material quality inequality and blockage are solved, precise temperature control and material uniformity are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422252028.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Inhomogeneity of material quality and blockage during drum drying lead to changes in material consumption speed and inaccurate liquid level control, which affects product quality and production efficiency.
The combination design of the main mechanism and auxiliary mechanism is adopted, including infrared temperature sensor monitoring temperature, stirring with a stirring motor and scraper, liquid level switch and air pump controlling liquid level, and rocker arm flip device tilts the roller to facilitate material discharge.
It realizes precise temperature control during drum drying, prevents material accumulation and blockage, and improves material quality uniformity and production efficiency.
Smart Images
Figure CN223228748U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of drum drying, in particular to a drum drying production device. Background technology:
[0002] Drum drying is a method of drying viscous food by smearing or spraying it on the surface of a heated drum. This drying method can be carried out under normal pressure or in a vacuum. The temperature of the drum surface is generally maintained above 100°C, and the food stays on the drum surface for a few seconds to tens of seconds.
[0003] At present, manual speed control is commonly used in drum drying. During the drying process, viscous materials will inevitably have problems such as color and odor changes and material agglomeration due to excessive or low moisture content of the materials caused by steam and temperature changes. At the same time, the material consumption rate changes due to steam and temperature changes. The immersion method cannot effectively control the immersion level, resulting in material loss or changes in the finished material, and the quality uniformity of the material cannot be guaranteed. At present, drum drying generally uses manual control of the feeding speed or liquid level control through a liquid level switch. When drying viscous materials, the materials are prone to produce lumps and the materials are easy to clog the sensing device, resulting in the liquid level in the material trough cannot be correctly controlled. Utility model content:
[0004] In order to solve the above problems and overcome the shortcomings of the prior art, the utility model provides a drum drying production device;
[0005] The first technical problem to be solved was: the low functionality of the drum drying production unit;
[0006] The specific technical solution of the utility model to solve the above technical problems is as follows: the drum drying production device includes a main mechanism and an auxiliary mechanism, the auxiliary mechanism is located at the outer end of the main mechanism, the main mechanism includes a bottom plate, a drum body and a drying cylinder, the drum body is located above the bottom plate, and the drying cylinder is fixedly installed at the inner end of the drum body;
[0007] The main body structure also includes a drain hole, a buffer tank, a stirring motor, a transmission shaft, a scraper and an infrared temperature sensor. The drain hole is fixedly arranged at the outer end of the drying cylinder, the buffer tank is fixedly arranged at the inner end of the drum body, the buffer tank is located on the outside of the drying cylinder, the stirring motor is fixedly installed in the middle of the rear end of the drum body, the transmission end of the stirring motor extends to the interior of the drying cylinder, the transmission shaft is fixedly installed at the front end of the transmission end of the stirring motor, the scraper is fixedly installed at the outer end of the transmission shaft, and the infrared temperature sensor is fixedly installed at the back end of the scraper.
[0008] Preferably, the auxiliary mechanism includes a liquid level switch, a drain pipe, a drying box, a pressing device, an air pump, an electric heating network, a retaining net, a rocker arm flipping device, a cylinder control valve, a pressure gauge, a pad, a moving wheel and a storage box. The liquid level switch is fixedly installed at the rear end of the inner end of the buffer tank, and the drain pipe is fixedly installed at the lower end of the rear end of the drum body to facilitate the discharge of excess moisture in the food.
[0009] Preferably, the drying box is fixedly mounted on the rear end of the upper end of the drum body, the pressing device is fixedly mounted on the front and rear ends of the inner end of the drying box, and the air pump is fixedly mounted on the upper end of the inner end of the drying box. The air pump is movably connected to the pressing device to speed up the air flow and cooperate with the electric heating network to dry the food in the drum.
[0010] Preferably, the electric heating network is fixedly installed at the lower end of the inner end of the drying box, and the electric heating network is located below the air pump. The blocking network is fixedly installed at the lower end of the inner end of the drying box, and the blocking network is located below the electric heating network, so as to prevent the dried food from entering the drying box.
[0011] Preferably, the rocker arm flipping device is fixedly mounted on the left and right ends of the upper end of the bottom plate, the rocker arm flipping device is located at the left and right ends of the drum body, the cylinder control valve is fixedly mounted on the front end of the left end of the drum body, and the pressure gauge is fixedly mounted on the front end of the left end of the drum body. The pressure gauge is located at the front end of the cylinder control valve, which is convenient for driving the drum to tilt, which can not only prevent the accumulation of sticky materials, but also facilitate the staff to take out the dried food.
[0012] Preferably, the pad is fixedly mounted at the front and rear ends of the upper end of the base plate, the pad is located below the drum body, the moving wheel is fixedly mounted at the lower end of the base plate, and the storage box is fixedly mounted at the left end of the upper end of the base plate to facilitate moving the device.
[0013] The beneficial effects of the utility model are:
[0014] One advantage of the present invention is that it provides a drum drying production device. By installing the main body mechanism, the functionality of the drum drying production device is improved, the temperature inside the drum is monitored, and the temperature signal is transmitted to the computer, thereby effectively ensuring the product characteristics of the material on the drum surface.
[0015] One advantage of the present invention is that it provides a drum drying production device. By installing an auxiliary mechanism, it is easy to drive the drum to tilt, which not only prevents the accumulation of sticky materials, but also makes it convenient for workers to take out the dried food, thereby improving practicality and functionality. Description of the drawings:
[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the partial structure of the auxiliary mechanism of the utility model;
[0019] Figure 4 For this utility model Figure 2 Schematic diagram of the enlarged structure of local details.
[0020] In the figure: 1. Main mechanism; 101. Bottom plate; 102. Drum body; 103. Drying cylinder; 104. Drain hole; 105. Buffer tank; 106. Stirring motor; 107. Drive shaft; 108. Scraper; 109. Infrared temperature sensor; 2. Auxiliary mechanism; 201. Liquid level switch; 202. Drain pipe; 203. Drying box; 204. Pressing device; 205. Air pump; 206. Electric heating network; 207. Baffle; 208. Rocker arm flipping device; 209. Cylinder control valve; 210. Pressure gauge; 211. Pad; 212. Moving wheel; 213. Storage box. Specific implementation method:
[0021] In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "left," "right," "rear," "lower left," "upper right," and "outer" and the like, indicating positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0022] The specific implementation of this utility model: please refer to Figures 1-4 The utility model provides a technical solution: a drum drying production device, including a main mechanism 1 and an auxiliary mechanism 2, the auxiliary mechanism 2 is located at the outer end of the main mechanism 1, the main mechanism 1 includes a bottom plate 101, a drum body 102 and a drying cylinder 103, the drum body 102 is located above the bottom plate 101, and the drying cylinder 103 is fixedly installed at the inner end of the drum body 102;
[0023] The main body mechanism 1 also includes a drain hole 104, a buffer tank 105, a stirring motor 106, a transmission shaft 107, a scraper 108 and an infrared temperature sensor 109. The drain hole 104 is fixedly arranged at the outer end of the drying cylinder 103, the buffer tank 105 is fixedly arranged at the inner end of the drum body 102, the buffer tank 105 is located on the outside of the drying cylinder 103, the stirring motor 106 is fixedly installed in the middle of the rear end of the drum body 102, the transmission end of the stirring motor 106 extends to the inside of the drying cylinder 103, the transmission shaft 107 is fixedly installed at the front end of the transmission end of the stirring motor 106, the scraper 108 is fixedly installed at the outer end of the transmission shaft 107, and the infrared temperature sensor (109) is fixedly installed. At the back end of the scraper (108), the staff puts the food to be dried into the drying drum 103, and the rocker arm flip device 208 drives the drum body 102 to tilt to one end. The liquid in the food flows into the buffer tank 105 through the drain hole 104. The buffer tank 105 and the liquid level switch 201 are both installed at an angle to prevent the accumulation of sticky materials. The stirring motor 106 drives the transmission shaft 107 and the scraper 108 to stir the food. At the same time, the scraper 108 can scrape off the food attached to the inner wall. The infrared temperature sensor 109 detects the temperature inside the drying drum 103 and transmits the temperature signal to the computer, which is convenient for the staff to adjust the speed by temperature, effectively ensuring the product characteristics of the material on the drum surface.
[0024] The auxiliary mechanism 2 includes a liquid level switch 201, a drain pipe 202, a drying box 203, a pressing device 204, an air pump 205, an electric heating network 206, a retaining net 207, a rocker arm turning device 208, a cylinder control valve 209, a pressure gauge 210, a pad 211, a moving wheel 212 and a storage box 213. The liquid level switch 201 is fixedly installed at the rear end of the inner end of the buffer tank 105, the drain pipe 202 is fixedly installed at the lower end of the rear end of the drum body 102, and the drying box 203 is fixedly installed at the rear end of the upper end of the drum body 102. The pressing device 204 is fixedly mounted on the front and rear ends of the inner end of the drying box 203, the air pump 205 is fixedly mounted on the upper end of the inner end of the drying box 203, the air pump 205 is movably connected to the pressing device 204, the electric heating network 206 is fixedly mounted on the lower end of the inner end of the drying box 203, the electric heating network 206 is located below the air pump 205, the blocking net 207 is fixedly mounted on the lower end of the inner end of the drying box 203, the blocking net 207 is located below the electric heating network 206, the rocker arm turning device 208 is fixedly mounted on the left and right ends of the upper end of the bottom plate 101, and the rocker arm turning device 208 is fixedly mounted on the left and right ends of the upper end of the bottom plate 101. The rotating device 208 is located at the left and right ends of the drum body 102, the cylinder control valve 209 is fixedly installed at the front end of the left end of the drum body 102, the pressure gauge 210 is fixedly installed at the front end of the left end of the drum body 102, the pressure gauge 210 is located at the front end of the cylinder control valve 209, the pad 211 is fixedly installed at the front and rear ends of the upper end of the bottom plate 101, the pad 211 is located below the drum body 102, the moving wheel 212 is fixedly installed at the lower end of the bottom plate 101, and the storage box 213 is fixedly installed at the left end of the upper end of the bottom plate 101. At the end, the air pump 205 inside the drying box 203 accelerates the speed of air flow and cooperates with the electric heating network 206 to dry the food in the drying cylinder 103. The blocking net 207 can prevent the food from entering the drying box 203. The cylinder control valve 209 and the pressure gauge 210 are convenient for the staff to use. The moving wheels 212 make it convenient for the staff to move the device. The storage box 213 can store related parts. When drying is completed, the rocker arm flip device 208 drives the drum body 102 to tilt to the other end, making it convenient for the staff to take out the dried food.
[0025] Working principle: First, when using the drum drying production device, the staff puts the food to be dried into the drying drum 103, and the rocker arm flip device 208 drives the drum body 102 to tilt to one end. The liquid in the food flows into the buffer tank 105 through the drain hole 104. The buffer tank 105 and the liquid level switch 201 are both installed tilted to prevent the accumulation of sticky materials. Finally, the excess water is discharged through the drain pipe 202. The air pump 205 inside the drying box 203 speeds up the air flow and cooperates with the electric heating network 206 to dry the food in the drying drum 103. The baffle 207 can prevent the food from entering the drying box 203. The stirring motor 106 drives the The drive shaft 107 and the scraper 108 stir the food, and the scraper 108 can scrape off the food attached to the inner wall. The infrared temperature sensor 109 detects the temperature inside the drying cylinder 103 and transmits the temperature signal to the computer, which is convenient for the staff to manually adjust the speed according to the obtained temperature, effectively ensuring the product characteristics of the material on the surface of the drum. The cylinder control valve 209 and the pressure gauge 210 are convenient for the staff to use, and the moving wheel 212 is convenient for the staff to move the device. The storage box 213 can store related parts. When drying is completed, the rocker arm flip device 208 drives the drum body 102 to tilt to the other end, which is convenient for the staff to take out the dried food.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A drum drying production device, comprising a main mechanism (1) and an auxiliary mechanism (2), characterized in that: The auxiliary mechanism (2) is located at the outer end of the main mechanism (1); the main mechanism (1) comprises a bottom plate (101), a drum body (102) and a drying cylinder (103); the drum body (102) is located above the bottom plate (101); and the drying cylinder (103) is fixedly mounted at the inner end of the drum body (102); The main body mechanism (1) further comprises a drain hole (104), a buffer tank (105), a stirring motor (106), a transmission shaft (107), a scraper (108) and an infrared temperature sensor (109); the drain hole (104) is fixedly arranged at the outer end of the drying cylinder (103); the buffer tank (105) is fixedly arranged at the inner end of the drum body (102); the buffer tank (105) is located on the outer side of the drying cylinder (103); the stirring motor (106) is fixedly mounted at the middle of the rear end of the drum body (102); the transmission end of the stirring motor (106) extends to the interior of the drying cylinder (103); the transmission shaft (107) is fixedly mounted at the front end of the transmission end of the stirring motor (106); the scraper (108) is fixedly mounted at the outer end of the transmission shaft (107); and the infrared temperature sensor (109) is fixedly mounted at the back end of the scraper (108).
2. The drum drying production device according to claim 1, characterized in that: The auxiliary mechanism (2) comprises a liquid level switch (201), a drain pipe (202), a drying box (203), a pressing device (204), an air pump (205), an electric heating network (206), a retaining net (207), a rocker arm turning device (208), a cylinder control valve (209), a pressure gauge (210), a cushion block (211), a moving wheel (212) and a storage box (213); the liquid level switch (201) is fixedly mounted at the rear end of the inner end of the buffer tank (105); and the drain pipe (202) is fixedly mounted at the lower end of the rear end of the drum body (102).
3. The drum drying production device according to claim 2, characterized in that: The drying box (203) is fixedly mounted at the rear end of the upper end of the drum body (102), the pressing device (204) is fixedly mounted at the front and rear ends of the inner end of the drying box (203), the air pump (205) is fixedly mounted at the upper end of the inner end of the drying box (203), and the air pump (205) is movably connected to the pressing device (204).
4. The drum drying production device according to claim 3, characterized in that: The electric heating network (206) is fixedly mounted at the lower end of the inner end of the drying box (203), and the electric heating network (206) is located below the air pump (205). The blocking network (207) is fixedly mounted at the lower end of the inner end of the drying box (203), and the blocking network (207) is located below the electric heating network (206).
5. The drum drying production device according to claim 4, characterized in that: The rocker arm turning device (208) is fixedly mounted on the left and right ends of the upper end of the bottom plate (101), and the rocker arm turning device (208) is located at the left and right ends of the drum body (102). The cylinder control valve (209) is fixedly mounted on the front end of the left end of the drum body (102), and the pressure gauge (210) is fixedly mounted on the front end of the left end of the drum body (102). The pressure gauge (210) is located at the front end of the cylinder control valve (209).
6. The drum drying production device according to claim 5, characterized in that: The pad (211) is fixedly mounted at the front and rear ends of the upper end of the bottom plate (101), the pad (211) is located below the drum body (102), the moving wheel (212) is fixedly mounted at the lower end of the bottom plate (101), and the storage box (213) is fixedly mounted at the left end of the upper end of the bottom plate (101).