Zinc melting device for producing electroplated zinc-nickel alloy

Abstract

The utility model provides a zinc melting device for zinc-nickel alloy electroplating production, which relates to the technical field of zinc melting devices and comprises a zinc melting furnace, a loading vessel is arranged on the inner wall of the zinc melting furnace, and the surface of the loading vessel is rotatably connected with a vessel cover. The hydraulic cylinder drives the portal frame to achieve automatic lifting of the loading vessel, work of operators is simplified, complexity and labor intensity of manual operation are reduced, meanwhile, the structural design of the limiting rods and the inserting blocks is used, it is guaranteed that the loading vessel is firmly positioned in the smelting process, and the safety of the loading vessel is guaranteed. Safe and stable operation is achieved by releasing limiting during material taking, potential safety hazards caused by moving or inclining of the loading vessel are reduced, after smelting is completed, the loading vessel can be rapidly hoisted out, an operator can conveniently conduct subsequent material taking and moving operation and only needs to pull the loading vessel outwards, time and labor are saved, and safety is achieved; and the efficiency of the whole production process is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of zinc melting devices, in particular to a zinc melting device for producing zinc-nickel alloy electroplating. Background Art

[0002] A smelting furnace is a furnace that melts metal ingots and some scrap metals and adds necessary alloy components, and then melts them into liquid through operations such as slagging and refining. A zinc melting furnace is a type of smelting furnace. The zinc melting furnace itself is a furnace that is mainly used for heating and melting zinc. Objects that need to be molten zinc, such as iron, are placed in the zinc melting furnace for processing, and the molten hot-dip galvanizing is attached to the surface of the iron.

[0003] Publication No. CN214537374U discloses a hot-dip galvanizing device, which is composed of a molten zinc furnace, a loading vessel, a furnace cover, and a fixing mechanism. The molten zinc furnace is provided with a loading vessel, one end of which is movably connected to the furnace cover. Two fixed arms are fixedly mounted on the surface of the loading vessel. The fixed arms are U-shaped, and a handle is hooked on the surface of the fixed arms. One end of the handle is slidably connected to a plug rod. The plug rod is T-shaped, and one end of the handle has a slot, which serves to clamp the plug rod. One end of the handle is provided with a fixing mechanism for fixing the plug rod. The fixing mechanism includes a fixing rod and a fixing hole. One end of the handle is slidably connected to the fixing rod, and the end of the plug rod near the fixing rod has a fixing hole. One end of the handle is provided with a retraction assembly for pulling the fixing rod. Although this type of hot-dip galvanizing device often requires the use of pliers to clamp out the vessel after processing is completed, the pliers can easily loosen, making it difficult to remove the loading vessel. However, after smelting, operators in this type of hot-dip galvanizing equipment often need to manually remove the container from the furnace. This process is not only time-consuming and labor-intensive, but also poses significant safety risks and can easily lead to accidents due to improper operation. Therefore, improvements are needed. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0005] The utility model adopts the following technical scheme: a device for producing molten zinc by electroplating zinc-nickel alloy, comprising a molten zinc furnace, an inner wall of the molten zinc furnace is provided with a loading vessel, the surface of the loading vessel is rotatably connected to a vessel cover, a hanger is fixedly installed on the top surface of the molten zinc furnace, a hydraulic cylinder is fixedly installed on the top surface of the hanger, a gantry is installed on the output end of the hydraulic cylinder, a bottom block is fixedly installed on the bottom end of the gantry, a slot is provided on the bottom surface of the bottom block, a bent block is fixedly installed on the top surface of the bottom block, a limiting rod is provided through the top surface of the bent block, a pulling block is fixedly installed on one end of the limiting rod, a tension spring is sleeved on the surface of the limiting rod, an insert block is inserted into the inner wall of the slot, a jack is provided on the top surface of the insert block, and a connecting block is fixedly installed on the bottom surface of the insert block.

[0006] Preferably, the connecting block is fixedly connected to the loading vessel, and the hanger is a "U"-shaped structure.

[0007] Preferably, one end of the tension spring is fixedly connected to the pulling block, and the other end of the tension spring is fixedly connected to the bending block.

[0008] Preferably, the pulling block is made of PP plastic, and the connecting block is an "L"-shaped structure.

[0009] Preferably, the surface of the zinc melting furnace is fixedly mounted with fixing hoops, and the fixing hoops are arranged at equal distances on the surface of the zinc melting furnace. Here, the structural strength of the zinc melting furnace can be improved.

[0010] Preferably, the bottom surface of the connecting block is provided with a clamping mechanism, the clamping mechanism comprising a clamping block, the clamping block being fixedly mounted on the connecting block, an anti-dropping block being fixedly mounted on the bottom surface of the connecting block, and a short strip being fixedly mounted on the inner side of the clamping block. Here, the loading vessel can be conveniently clamped.

[0011] Preferably, the short strips are arranged at equal distances on the inner side of the clamping block.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are:

[0013] 1. The utility model realizes automatic lifting of the loading vessel by driving the gantry through a hydraulic cylinder, simplifies the work of the operator, reduces the complexity and labor intensity of manual operation, and uses the structural design of the limit rod and the plug block to ensure that the loading vessel is firmly positioned during the smelting process, and realizes safe and stable operation by releasing the limit when taking materials, reducing the safety hazards caused by the movement or tilting of the loading vessel. After the smelting is completed, the loading vessel can be quickly lifted out, and the operator can conveniently carry out subsequent material taking and moving operations by only pulling the loading vessel outward, which saves time and effort, is safe, and improves the efficiency of the entire production process.

[0014] 2. The utility model is designed with an anti-slip block. When the pliers are not clamped stably, the pliers will naturally slide into the inside of the anti-slip block. The anti-slip block prevents the pliers from slipping out, thereby avoiding accidents caused by the slipping of the pliers and improving the safety of operation. When the loading vessel slides downward, the pliers can automatically slide upward and enter the inside of the anti-slip block. This automatic protection mechanism reduces the risk of operational errors and ensures safety without additional operation. In addition, a short strip is added to the inside of the clamping block to increase the friction during clamping, thereby improving the stability of the pliers in clamping the loading vessel, reducing the possibility of sliding or falling off, and improving the reliability and practicality of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a schematic diagram of a device for producing molten zinc by electroplating zinc-nickel alloy;

[0016] Figure 2 The utility model proposes an exploded diagram of a zinc-nickel alloy electroplating production molten zinc device;

[0017] Figure 3 This utility model proposes a zinc-nickel alloy electroplating production molten zinc device Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 This is a bottom view of a zinc-nickel alloy electroplating production molten zinc device proposed in the utility model;

[0019] Figure 5 This utility model proposes a zinc-nickel alloy electroplating production molten zinc device Figure 4 Enlarged view of point B in the middle.

[0020] Legend:

[0021] 1. Zinc melting furnace; 2. Loading vessel; 3. Vessel cover; 4. Hanger; 5. Hydraulic cylinder; 6. Gantry; 7. Bottom block; 8. Slot; 9. Bending block; 10. Limit rod; 11. Pull block; 12. Tension spring; 13. Insert block; 14. Socket; 15. Connecting block; 16. Fixing hoop; 17. Clamping block; 18. Anti-slip block; 19. Short strip. DETAILED DESCRIPTION

[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1

[0025] See also Figure 1-5 The present invention provides a technical solution: an apparatus for producing molten zinc by electroplating zinc-nickel alloy. The apparatus comprises a molten zinc furnace 1, with fixed hoops 16 fixedly mounted on the surface of the furnace 1. The hoops 16 are arranged at equal intervals on the surface of the furnace 1. The hoops 16 can be bolted or welded to the surface of the furnace 1. This connection not only provides additional structural stability but also helps the furnace withstand the high temperatures and pressures during the smelting process, ensuring the overall stability and durability of the furnace 1. A loading vessel 2 is provided on the inner wall of the furnace 1. A vessel lid 3 is rotatably connected to the surface of the loading vessel 2. The lid 3 rotates smoothly via a precision hinge or high-temperature bearing. This rotatable connection allows operators to easily open and close the lid 3, facilitating the loading and unloading of ingots. A hanger 4 is fixedly mounted on the top surface of the furnace 1. The hanger 4 is a U-shaped structure made of high-strength steel, ensuring load-bearing capacity and durability, making it suitable for long-term heavy-load operation.

[0026] See also Figure 1-5 , a hydraulic cylinder 5 is fixedly installed on the top surface of the hanger 4, a gantry 6 is installed on the output end of the hydraulic cylinder 5, and a bottom block 7 is fixedly installed on the bottom end of the gantry 6. The hydraulic cylinder 5 achieves smooth and reliable driving force through precise control, pushing the gantry 6 to achieve precise vertical movement, which is crucial for precise position control of the loading vessel 2. A slot 8 is provided on the bottom surface of the bottom block 7, and a bending block 9 is fixedly installed on the top surface of the bottom block 7. A limiting rod 10 is provided through the top surface of the bending block 9, and a pulling block 11 is fixedly installed on one end of the limiting rod 10. A tension spring 12 is sleeved on the surface of the limiting rod 10, one end of the tension spring 12 is fixedly connected to the pulling block 11, and the other end of the tension spring 12 is fixedly connected to the bending block 9. The tension spring 12 is made of a highly elastic material to ensure that it can maintain good elasticity and durability during repeated operations. Insert block 13 is inserted into the inner wall of slot 8. Insert block 13 has a socket 14 on its top surface. Connecting block 15 is fixedly mounted on its bottom surface. Pull block 11 is made of PP plastic. Connecting block 15 is L-shaped and fixedly connected to loading vessel 2. These structural designs not only enhance the overall stability of the equipment but also ensure that loading vessel 2 remains securely positioned during the smelting process.

[0027] Example 2

[0028] See also Figure 4-5The bottom surface of the connecting block 15 is provided with a clamping mechanism, which includes a clamping block 17. The clamping block 17 is fixedly mounted on the connecting block 15 and fixedly connected. An anti-slip block 18 is fixedly mounted on the bottom surface of the connecting block 15. Short strips 19 are fixedly mounted on the inner side of the clamping block 17. The short strips 19 are arranged at equal distances on the inner side of the clamping block 17. The design of the clamping block 17 allows tools such as pliers to easily clamp the loading vessel 2, while the short strips 19 increase the friction on the inner side, improving the stability and safety of the clamping. The anti-slip block 18 is provided to prevent the pliers from accidentally slipping during operation, providing a safe barrier.

[0029] Working principle: put the ingot into the loading vessel 2, and then it can be smelted through the zinc melting furnace 1. At the same time, after the smelting is completed, when it is necessary to take the material, the staff only needs to drive the gantry 6 upward through the hydraulic cylinder 5, and the gantry 6 can then drive the loading vessel 2 to move upward. At this time, the loading vessel 2 can be lifted out, and then the staff only needs to use a tool to pick up the pull block 11. The pull block 11 can then drive the limit rod 10 to leave the socket 14. At this time, the limit can be released, and then the staff can pull the loading vessel 2 outward. The loading vessel 2 can now drive the insert block 13 to slide outward in the slot 8 until the insert block 13 slides out of the slot 8. At this time, the loading vessel 2 is placed in the zinc melting furnace. 1, the zinc melting furnace 1 can be taken out at this time, and then the mobile operation can be carried out conveniently. At the same time, a table can be set in front of the zinc melting furnace 1, so that if the loading vessel 2 is large, it is more stable to be placed on the table. The utility model drives the gantry 6 through the hydraulic cylinder 5 to realize the automatic lifting of the loading vessel 2, which simplifies the work of the operator and reduces the complexity and labor intensity of manual operation. At the same time, the structural design of the limit rod 10 and the insert block 13 is used to ensure that the loading vessel 2 is firmly positioned during the smelting process, and safe and stable operation is achieved by releasing the limit when taking the material, reducing the safety hazards caused by the movement or tilting of the loading vessel 2. After the smelting is completed, the loading vessel 2 can be quickly lifted When the tongs are used to clamp and transport the loading vessel 2, the operator can conveniently carry out subsequent material taking and moving operations by only pulling the loading vessel 2 outward, which saves time and effort, is safe, and improves the efficiency of the entire production process. When the operator needs to use the tongs to clamp and transport the loading vessel 2, the front end of the tongs can be extended into the inner side of the clamping block 17, and then the loading vessel 2 can be clamped and moved. At the same time, when the tongs are clamped and slipped, due to the effect of gravity, the loading vessel 2 moves downward, and the tongs can naturally slide upward. At this time, the tongs can slide into the inner side of the anti-slip block 18. At this time, the anti-slip block 18 can be used to block the tongs to avoid accidents caused by slipping out, and the short strip 19 can also increase the friction force of the inner side of the clamping block 17, thereby improving the High practicality. The utility model is designed with an anti-slip block 18. When the pliers are not clamped stably, the pliers will naturally slide into the inside of the anti-slip block 18. The anti-slip block 18 prevents the pliers from slipping out, thereby avoiding accidents caused by the pliers slipping off and improving the safety of operation. When the loading vessel 2 slides downward, the pliers can automatically slide upward and enter the inside of the anti-slip block 18. This automatic protection mechanism reduces the risk of operational errors and ensures safety without additional operation. A short strip 19 is added to the inside of the clamping block 17 to increase the friction during clamping, thereby improving the stability of the pliers clamping the loading vessel 2, reducing the possibility of sliding or falling off, and improving the reliability and practicality of operation.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A zinc-nickel alloy electroplating device for producing molten zinc, comprising a zinc-molten furnace (1), characterized in that: The inner wall of the zinc melting furnace (1) is provided with a loading vessel (2), the surface of the loading vessel (2) is rotatably connected to a vessel cover (3), the top surface of the zinc melting furnace (1) is fixedly mounted with a hanger (4), the top surface of the hanger (4) is fixedly mounted with a hydraulic cylinder (5), the output end of the hydraulic cylinder (5) is mounted with a gantry (6), the bottom end of the gantry (6) is fixedly mounted with a bottom block (7), the bottom surface of the bottom block (7) is provided with a slot (8), A bending block (9) is fixedly installed on the top surface of the bottom block (7), a limiting rod (10) is provided through the top surface of the bending block (9), a pulling block (11) is fixedly installed on one end of the limiting rod (10), a tension spring (12) is sleeved on the surface of the limiting rod (10), an insert block (13) is inserted into the inner wall of the slot (8), a socket (14) is provided on the top surface of the insert block (13), and a connecting block (15) is fixedly installed on the bottom surface of the insert block (13).

2. The zinc-nickel alloy electroplating device for producing molten zinc according to claim 1, characterized in that: The connecting block (15) is fixedly connected to the loading container (2), and the hanger (4) is a "U"-shaped structure.

3. The device for producing molten zinc by electroplating zinc-nickel alloy according to claim 1, characterized in that: One end of the tension spring (12) is fixedly connected to the pulling block (11), and the other end of the tension spring (12) is fixedly connected to the bending block (9).

4. The device for producing molten zinc by electroplating zinc-nickel alloy according to claim 1, characterized in that: The pulling block (11) is made of PP plastic material, and the connecting block (15) is an "L"-shaped structure.

5. The device for producing molten zinc by electroplating zinc-nickel alloy according to claim 1, characterized in that: The surface of the zinc melting furnace (1) is fixedly mounted with fixing hoops (16), and the fixing hoops (16) are arranged at equal distances on the surface of the zinc melting furnace (1).

6. The device for producing molten zinc by electroplating zinc-nickel alloy according to claim 1, characterized in that: The bottom surface of the connecting block (15) is provided with a clamping mechanism, the clamping mechanism comprising a clamping block (17), the clamping block (17) being fixedly mounted on the connecting block (15) and fixedly connected, an anti-falling block (18) being fixedly mounted on the bottom surface of the connecting block (15), and a short strip (19) being fixedly mounted on the inner side of the clamping block (17).

7. The device for producing molten zinc by electroplating zinc-nickel alloy according to claim 6, characterized in that: The short strips (19) are arranged at equal distances on the inner side of the clamping block (17).

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