Intelligent monitoring device for seal head production

Abstract

The utility model belongs to the field of intelligent monitoring, particularly relates to an intelligent monitoring device for end socket production, and provides the following scheme aiming at the problem that the existing liquid monitoring end socket sealing performance efficiency is too low: the intelligent monitoring device comprises a working table, the top of the working table is fixedly provided with a support frame; the sides, close to each other, of the inner walls of the supporting frames are fixedly provided with the same connecting plate, and the outer sides of the supporting frames are fixedly provided with monitors. The two groups of driving assemblies are used for transporting end sockets; the lifting assembly is used for driving the product to ascend for detection; the detection assembly is used for detecting whether the end socket is qualified or not and comprises an electric push rod fixedly installed at the bottom of the connecting plate, a round box is fixedly installed at the telescopic end of the electric push rod, a top cover is fixedly installed on the inner wall of the round box, and at least two symmetrically-arranged air pressure detectors are arranged on the side face of the inner wall of the round box; and the bottom of the round box is attached to the top of the supporting plate. According to the device, the detection efficiency of the end socket is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent monitoring, in particular to an intelligent monitoring device for head production. Background Art

[0002] The head is the end cover on the pressure vessel and is a major pressure-bearing component of the pressure vessel. Its function is to seal the vessel and ensure both strength and safety. As the last step in sealing a container, the head plays a vital role, so the final inspection of the head production cannot be ignored. Currently, most of the detection devices on the market use liquid detection, which is to inject water into the head to observe whether there is water penetration at the bottom. Since the cracks in the head are too small and the water seepage is not obvious, the detection is difficult, resulting in low detection efficiency of this method. To address the above problems, an intelligent monitoring device for head production is proposed. Utility Model Content

[0003] The purpose of the utility model is to solve the shortcoming of low detection efficiency in the prior art and to propose an intelligent monitoring device for head production.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] An intelligent monitoring device for end cap production, comprising a workbench, a support frame fixedly mounted on the top of the workbench, a connecting plate fixedly mounted on the inner wall of the support frame on the side close to each other, and a monitor fixedly mounted on the outer side of the support frame;

[0006] A first drive assembly is used to transport the head to be inspected;

[0007] The second drive assembly is used to transport the head after passing the inspection;

[0008] Lifting assembly, used to lift the product for testing;

[0009] The detection component is used to detect whether the head is qualified. The detection component includes an electric push rod fixedly installed at the bottom of the connecting plate, a round box fixedly installed at the telescopic end of the electric push rod, a top cover fixedly installed on the inner wall of the round box, and at least two symmetrically arranged air pressure detectors on the side of the inner wall of the round box. The bottom of the round box fits with the top of the support plate.

[0010] In one possible design, the first drive assembly and the second drive assembly have the same structure, both including two groups of vertical plates fixedly installed on the top of the workbench, and rodless cylinder guide rails fixedly installed on the top of the vertical plates. There are two vertical plates in each group, and the rodless cylinder guide rails on the two outermost vertical plates are both installed with slider one, and the rodless cylinder guide rails on the two innermost vertical plates are both installed with slider two. The tops of slider one and slider two are both fixedly installed with fixed plates, and the tops of the fixed plates are both fixedly installed with electromagnets.

[0011] In one possible design, the lifting assembly includes two symmetrical slide grooves and two symmetrically arranged grooves provided on the inner wall of the support frame, a slider is slidably installed on the inner wall of the slide groove, an electric telescopic rod is fixedly installed on the side of the slider, an L-plate is fixedly installed inside the groove, a motor is fixedly installed at the bottom of the L-plate, the output shaft of the motor rotates through the L-plate and is fixedly connected to the bottom of the reciprocating screw rod, a fixed block is threadedly connected to the outer wall of the reciprocating screw rod, a connecting rod is fixedly installed on the side of the fixed block, and one end of the connecting rod is fixedly connected to the slider at the bottom of the electric telescopic rod.

[0012] In a possible design, an air pump is fixedly mounted on the bottom of the connecting plate, an air outlet of the air pump is fixedly connected to a hose, one end of the hose passes through the top of the round box and is fixedly connected to the top cover.

[0013] In one possible design, the air pressure detector is electrically connected to a controller, and the controller is electrically connected to a buzzer.

[0014] In a possible design, a head container is fixedly mounted on the top of the support plate, and two symmetrically arranged positioning holes are provided on the side of the support plate.

[0015] In this application, when the head is produced and needs to be tested to see if it is qualified, the produced head is placed in the head container on the top of the support plate and transported to the inspection position by the slider. When it reaches the inspection position, the slider stops moving, and the positioning rod at the top of the telescopic end of the electric telescopic rod on the inner wall of the support frame is inserted into the positioning hole on the side of the support plate. At this time, the motor starts, driving the reciprocating screw to rotate, and the fixed block on the outer wall of the reciprocating screw drives the electric telescopic rod to rise through the connecting rod. During the ascent, the slider returns to the starting point for transporting the head. When it rises to the specified position, the electric telescopic rod stops moving. At this time, the electric push rod drives the round box to descend until the bottom surface of the round box and the top surface of the support plate are in contact with each other. At this time, the top cover will be in contact with the upper surface of the head to form a closed space. When it is fully in contact, the air pump starts, and the gas enters through the outlet. The hose is transported to the enclosed space formed by the top cover and the head. At this time, the air pressure detector on the inner wall of the round box starts to operate. If the air pressure detector detects a change in air pressure, it will transmit a signal to the controller. The controller is connected to a buzzer alarm to remind the staff that the sealing of this product is unqualified. After the alarm, the electric push rod drives the round box to rise, and the electric telescopic rod drives the support plate to descend through the reciprocating screw. The staff takes out the unqualified product. If the test is qualified, the slider 2 slides quickly to the bottom of the support plate. When the support plate descends to the specified position, the fixed plate on the top of the slider 2 is adsorbed on the bottom of the support plate by the top electromagnet, the electric telescopic rod contracts, and the slider 2 drives the support plate to slide forward to the qualified product. The staff takes it out for unified processing, and the slider 2 slides to the starting position to wait for the next qualified product to be transported.

[0016] In the present invention, the intelligent monitoring device for head production can effectively detect the sealing effect of the head through an air pump and an air pressure detector. Qualified products enter the next stage, and unqualified products are monitored and transmitted to the controller through a signal. The controller is connected to a buzzer to sound an alarm.

[0017] In the present invention, the intelligent monitoring device for head production can quickly transport products for testing through rodless cylinder guide rails, thereby improving the efficiency of product testing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main three-dimensional structure of an intelligent monitoring device for head production proposed by the utility model;

[0019] Figure 2 This is a three-dimensional structural diagram of the lifting assembly of an intelligent monitoring device for head production proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the main body of a partial three-dimensional structure of an intelligent monitoring device for head production proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the detection component of an intelligent monitoring device for head production proposed by the utility model.

[0022] In the figure: 1. Workbench; 2. Support frame; 3. Monitor; 4. Connecting plate; 5. Electric push rod; 6. Round box; 7. Head container; 8. Vertical plate; 9. Rodless cylinder guide rail; 10. Slider 2; 11. Fixed plate; 12. Electromagnet; 13. Electric telescopic rod; 14. Reciprocating screw; 15. Air pump; 16. Hose; 17. Air pressure detector; 18. Top cover; 19. Support plate; 20. Slider 1; 21. Slide groove; 22. Groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example

[0024] Reference Figure 1-4 A monitoring device comprises: a workbench 1, a support frame 2 is fixedly mounted on the top of the workbench 1, a connecting plate 4 is fixedly mounted on the inner wall of the support frame 2 on the side close to each other, and a monitor 3 is fixedly mounted on the outer side of the support frame 2;

[0025] A first drive assembly is used to transport the head to be inspected;

[0026] The second drive assembly is used to transport the head after passing the inspection;

[0027] Lifting assembly, used to lift the product for testing;

[0028] The detection component is used to detect whether the head is qualified. The detection component includes an electric push rod 5 fixedly installed at the bottom of the connecting plate 4, a round box 6 is fixedly installed on the telescopic end of the electric push rod 5, a top cover 18 is fixedly installed on the inner wall of the round box 6, and there are at least two symmetrically arranged air pressure detectors 17 on the side of the inner wall of the round box 6. The bottom of the round box 6 is in contact with the top of the support plate 19, and an air pump 15 is fixedly installed at the bottom of the connecting plate 4. The air outlet of the air pump 15 is fixedly connected to a hose 16. One end of the hose 16 passes through the top of the round box 6 and is fixedly connected to the top cover 18.

[0029] The electric push rod 5 drives the round box 6 to descend until the bottom surface of the round box 6 fits with the top surface of the support plate 19. At this time, the top cover 18 will fit with the upper surface of the head to form a closed space. When it is completely fitted, the air pump 15 starts, and the gas enters the hose 16 through the air outlet and is transported to the closed space formed by the top cover 18 and the head. At this time, the air pressure detector 17 on the inner wall of the round box 6 starts to operate. If the air pressure detector 17 detects a change in air pressure, it will transmit a signal to the controller. The controller is connected to a buzzer to alarm, reminding the staff that the sealing of this product is unqualified.

[0030] In this embodiment, the first drive assembly and the second drive assembly have the same structure, both including two groups of vertical plates 8 fixedly installed on the top of the workbench 1, and rodless cylinder guide rails 9 fixedly installed on the top of the vertical plates 8. There are two vertical plates in each group. The rodless cylinder guide rails 9 on the two outermost vertical plates 8 are both installed with slider 1 20, and the rodless cylinder guide rails 9 on the two innermost vertical plates 8 are both installed with slider 2 10. The tops of slider 1 20 and slider 2 10 are both fixedly installed with fixed plates 11, and the tops of the fixed plates 11 are both fixedly installed with electromagnets 12.

[0031] In this embodiment, the lifting assembly includes two symmetrical slide grooves 21 and two symmetrically arranged grooves 22 arranged on the inner wall of the support frame 2. A slider is slidably installed on the inner wall of the slide groove 21, and an electric telescopic rod 13 is fixedly installed on the side of the slider. An L-plate is fixedly installed inside the groove 22, and a motor is fixedly installed at the bottom of the L-plate. The output shaft of the motor rotates through the L-plate and is fixedly connected to the bottom of the reciprocating screw rod 14. A fixed block is threadedly connected to the outer wall of the reciprocating screw rod 14, and a connecting rod is fixedly installed on the side of the fixed block. One end of the connecting rod is fixedly connected to the slider at the bottom of the electric telescopic rod 13.

[0032] When the product is qualified, the fixed plate 11 on the top of the slider 10 is adsorbed on the bottom of the support plate 19 by the electromagnet 12 on the top, and the electric telescopic rod is retracted. The slider 10 drives the support plate 19 to slide forward to the qualified product, and the staff takes it out for unified processing. The slider 10 slides to the starting position and waits for the next qualified product to be transported.

[0033] This application can be used in the field of head production monitoring, and can also be used in other fields applicable to this application. Example

[0034] refer to Figure 3-4 , improved on the basis of embodiment 1: an intelligent monitoring device for head production, which is applied to the field of intelligent monitoring, the air pressure detector 17 is electrically connected to the controller, and the controller is electrically connected to a buzzer. If the air pressure detector 7 detects a change in air pressure, it transmits a signal to the controller, and the controller is connected to a buzzer to alarm, reminding the staff that the sealing of this product is unqualified.

[0035] The head container 7 is fixedly mounted on the top of the support plate 19 , and two symmetrically arranged positioning holes are provided on the side of the support plate 19 .

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent monitoring device for head production, characterized in that: include: A workbench (1), wherein a support frame (2) is fixedly mounted on the top of the workbench (1), a connecting plate (4) is fixedly mounted on the inner wall of the support frame (2) on the side close to each other, and a monitor (3) is fixedly mounted on the outer side of the support frame (2); A first drive assembly is used to transport the head to be inspected; The second drive assembly is used to transport the head after passing the inspection; Lifting assembly, used to lift the product for testing; A detection component is used to detect whether the head is qualified. The detection component includes an electric push rod (5) fixedly installed at the bottom of the connecting plate (4), a round box (6) fixedly installed at the telescopic end of the electric push rod (5), a top cover (18) fixedly installed on the inner wall of the round box (6), at least two symmetrically arranged air pressure detectors (17) are provided on the side surface of the inner wall of the round box (6), and the bottom of the round box (6) is in contact with the top of the support plate (19).

2. The intelligent monitoring device for head production according to claim 1, characterized in that: The first drive assembly and the second drive assembly have the same structure, and both include two groups of vertical plates (8) fixedly installed on the top of the workbench (1), and rodless cylinder guide rails (9) are fixedly installed on the top of the vertical plates (8). The number of each group of vertical plates (8) is two, and the rodless cylinder guide rails (9) on the two outermost vertical plates (8) are both installed with sliders 1 (20), and the rodless cylinder guide rails (9) on the two innermost vertical plates (8) are both installed with sliders 2 (10). The tops of the sliders 1 (20) and 2 (10) are both fixedly installed with fixed plates (11), and the tops of the fixed plates (11) are both fixedly installed with electromagnets (12).

3. The intelligent monitoring device for head production according to claim 1, characterized in that: The lifting assembly includes two symmetrical slide grooves (21) and two symmetrical grooves (22) provided on the inner wall of the support frame (2), a slider is slidably installed on the inner wall of the slide groove (21), an electric telescopic rod (13) is fixedly installed on the side of the slider, an L-plate is fixedly installed inside the groove (22), a motor is fixedly installed at the bottom of the L-plate, the output shaft of the motor rotates through the L-plate and is fixedly connected to the bottom of the reciprocating screw rod (14), a fixed block is threadedly connected to the outer wall of the reciprocating screw rod (14), a connecting rod is fixedly installed on the side of the fixed block, and one end of the connecting rod is fixedly connected to the slider at the bottom of the electric telescopic rod (13).

4. The intelligent monitoring device for head production according to claim 2, characterized in that: An air pump (15) is fixedly mounted on the bottom of the connecting plate (4), and an air outlet of the air pump (15) is fixedly connected to a hose (16). One end of the hose (16) passes through the top of the round box (6) and is fixedly connected to the top cover (18).

5. An intelligent monitoring device for head production according to any one of claims 1 to 3, characterized in that: The air pressure detector (17) is electrically connected to a controller, and the controller is electrically connected to a buzzer.

6. An intelligent monitoring device for end cap production according to any one of claims 1 to 3, characterized in that: A head container (7) is fixedly mounted on the top of the support plate (19), and two symmetrically arranged positioning holes are provided on the side of the support plate (19).

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