Multi-channel chemical automatic sampler
Through the design of a multi-channel chemical automatic sampler, the problems of manual sampling difficulties and safety risks are solved, automated sampling and stirring are realized, sampling accuracy and safety are improved, and labor costs are reduced.
Patent Information
- Application Number
- CN202422203839.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the sampling and testing of chemicals such as acid, alkali, hydrogen peroxide and other chemicals used by factories during cleaning and disinfection often adopt manual sampling, which has problems such as insufficient length of the sampling spoon, insufficient stirring and personnel safety risks.
A multi-channel chemical automatic sampler is designed, including a control device, a sampling device and a stirring device. The sampling pipeline and quantity are set through the control device. The sampling device is equipped with an adjustable fixer and multiple connected sampling channels and sample suction channels to realize automated sampling, and the stirring device can be detachably connected for stirring.
The accuracy and safety of sampling are achieved, labor costs are reduced, work efficiency is improved, human work is avoided, and multi-channel automated conveying and stirring effect is ensured.
Smart Images

Figure CN223229281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical sampling, in particular to a multi-channel chemical automatic sampler. Background Art
[0002] Currently, factories often use manual sampling scoops to collect samples for chemicals used in cleaning and disinfection processes, such as acids, alkalis, and hydrogen peroxide. However, due to the varying sizes of chemical drums, this can lead to issues such as insufficient length, difficulty in sampling, and insufficient stirring. Furthermore, due to the high corrosiveness of chemicals, there is a risk of burns when pouring the sample using a scoop. Therefore, how to avoid manual sampling, ensure sampling accuracy, reduce labor costs, and improve work efficiency and sampling safety are currently challenges facing researchers in this field. Utility Model Content
[0003] The purpose of the utility model is to provide a multi-channel chemical automatic sampler to avoid manual sampling, ensure sampling accuracy, reduce labor costs, and improve work efficiency and sampling safety.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] Multi-channel chemical autosampler, including:
[0006] A control device, through which the sampling line, sampling volume, sampling start and end can be set;
[0007] A sampling device, wherein a size-adjustable holder is rotatably provided on the sampling device, and the holder can clamp and fix the sampling bottle. The sampling device is also provided with a plurality of sampling pipelines, each of which includes a sampling channel and a sample suction channel that are interconnected. Chemicals can be transported to the sampling bottle after passing through the sample suction channel and the sampling channel;
[0008] A stirring device is detachably connected to the sampling device and is used for stirring the chemical.
[0009] Optionally, the control device is provided with a control switch and a control panel, the control switch is used to switch the multi-channel chemical automatic sampler, and the control panel can set the sampling pipeline, sampling volume, opening and closing of the stirring device, and the start and end of sampling.
[0010] Optionally, the sampling device includes an upper top shell, a pumping assembly and a lower bottom shell, the pumping assembly is rotatably disposed between the upper top shell and the lower bottom shell, and the fixer is connected to the pumping assembly.
[0011] Optionally, it also includes a sampling tube and a sample suction tube. Several first conduits are installed above the upper top shell for connecting the sampling tube, and several second conduits are installed below the lower bottom shell for connecting the sample suction tube. The sample suction tube can be inserted into the chemical, and the sampling tube can be inserted into the sampling bottle.
[0012] Optionally, the pumping assembly includes a pump body, a pump casing and an extrusion assembly, the pump casing is slidably arranged on the pump body, and several extrusion assemblies are arranged in the inner cavity of the pump body. The chemical passes through the sample suction channel and is extruded at the extrusion assembly and then transported to the sampling channel.
[0013] Optionally, a third conduit, a hose and a fourth conduit are further provided in the pump body. The third conduit is connected to the first conduit to serve as the sampling channel, and the fourth conduit is connected to the second conduit to serve as the sample suction channel. The third conduit and the fourth conduit are connected through the hose, and the hose is wound around the extrusion assembly.
[0014] Optionally, a plurality of rotating wheels are provided in the extrusion assembly, the hose is wound around the outside of the rotating wheels, and can be squeezed by the rotating wheels to absorb the chemical.
[0015] Optionally, a sliding switch is further provided on the outside of the pump body, and the sliding switch is used to control the sliding of the pump housing on the pump body.
[0016] Optionally, the sampling device further comprises a suction cup bracket for fixing the multi-channel chemical automatic sampler.
[0017] Optionally, the stirring device includes a receiving shell, an extending rod and stirring blades, one end of the extending rod is fixed to the sampling device, the receiving shell is sleeved on the outside of this end of the extending rod, the other end of the extending rod can be telescopically inserted into the chemical, a plurality of stirring blades are fixed on the extending rod, and the stirring blades can be accommodated in the receiving shell.
[0018] Beneficial effects of the utility model:
[0019] In the present invention, a control device can be used to select several sampling lines in the sampling device, and the sampling volume, sampling start and end, etc. can be set accordingly, thereby realizing intelligent and automated operation. Furthermore, a holder is provided on the sampling device, which can fix the sampling bottle, effectively ensuring the stability of the sampling process, and the sampling line includes a sampling channel and a sample suction channel, so that the chemicals can be transported to the sampling bottle after passing through the corresponding sample suction channel and sampling channel. Under the setting of multiple sampling lines, it has multiple corresponding sample suction channels and sampling channels for transportation, thereby realizing the multi-channel automated transportation effect, avoiding the manual operation in the prior art, and ensuring the accuracy of sampling. At the same time, the sampling device can also be detachably connected to a stirring device, which can stir the chemicals, effectively replacing manual stirring, thereby reducing labor costs, improving work efficiency, and improving operational safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic structural diagram of a multi-channel chemical automatic sampler according to an embodiment of the present utility model;
[0021] Figure 2 It is a structural schematic diagram of the pumping assembly in the multi-channel chemical automatic sampler according to an embodiment of the present utility model.
[0022] In the picture:
[0023] 10-control device; 20-sampling device; 30-sampling tube; 40-suction tube; 50-stirring device; 501-stirring blade; 101-control switch; 102-control panel; 21-pumping assembly; 22-fixer; 23-upper shell; 24-lower bottom shell; 25-suction cup bracket; 201-first conduit; 202-second conduit; 203-slide switch; 211-pump body; 212-pump housing; 213-third conduit; 214-hose; 215-squeezing assembly; 2151-rotating wheel; 216-fourth conduit. DETAILED DESCRIPTION
[0024] The following describes in detail embodiments of the present invention. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0025] In the description of this utility model, unless otherwise expressly specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, mechanical or electrical connections, direct or indirect connections through an intermediate medium, and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0026] In the description of the present utility model, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first feature and the second feature being in direct contact, or may include the first feature and the second feature being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0027] Currently, factories often use manual sampling scoops to collect samples for chemicals used in cleaning and disinfection processes, such as acids, alkalis, and hydrogen peroxide. However, due to the varying sizes of chemical drums, this can lead to issues such as insufficient length, difficulty in sampling, and insufficient stirring. Furthermore, due to the high corrosiveness of chemicals, there is a risk of burns when pouring the sample using a scoop. Therefore, how to avoid manual sampling, ensure sampling accuracy, reduce labor costs, and improve work efficiency and sampling safety are currently challenges facing researchers in this field.
[0028] The technical solution of this embodiment will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0029] like Figure 1-Figure 2 As shown, this embodiment provides a multi-channel chemical automatic sampler, including a control device 10, a sampling device 20 and a stirring device 50. The sampling pipeline, sampling volume, sampling start and end can be set through the control device 10. A size-adjustable holder 22 is rotatably provided on the sampling device 20. The holder 22 can clamp and fix the sampling bottle. The sampling device 20 is also provided with a plurality of sampling pipelines. The sampling pipeline includes a sampling channel and a sample suction channel that are interconnected. Chemicals can be transported to the sampling bottle after passing through the sample suction channel and the sampling channel. The stirring device 50 is detachably connected to the sampling device 20 for stirring chemicals.
[0030] Specifically, in this embodiment, the control device 10 can select several sampling lines in the sampling device 20 and set the sampling volume, sampling start and end, etc. accordingly, thereby realizing intelligent and automated operation. Furthermore, the sampling device 20 is provided with a holder 22, which can fix the sampling bottle, effectively ensuring the stability of the sampling process, and the sampling line includes a sampling channel and a sample suction channel, so that the chemicals can be transported to the sampling bottle after passing through the corresponding sample suction channel and sampling channel. Under the setting of multiple sampling lines, it has multiple corresponding sample suction channels and sampling channels for transportation, thereby achieving a multi-channel automated transportation effect, avoiding manual operations in the prior art, and ensuring the accuracy of sampling. At the same time, the sampling device 20 can also be detachably connected to a stirring device 50, which can stir the chemicals, effectively replacing manual stirring, thereby reducing labor costs, improving work efficiency, and improving operational safety.
[0031] The specific structure of the multi-channel chemical automatic sampler in this embodiment is described below.
[0032] like Figure 1 As shown, the multi-channel chemical automatic sampler in this embodiment includes a control device 10, a sampling device 20, a sampling tube 30, a sample suction tube 40 and a stirring device 50. Optionally, the control device 10 is used to switch the circuit of the entire device on and off, and the control device 10 can be used to operate the relevant parameters such as the sampling pipeline, sampling volume, start and end of sampling in the subsequent operation process. Furthermore, the sampling device 20 is arranged below the control device 10, and the control device 10 is fixed in the sampling device 20, and the two are communicatively connected to ensure the stable placement of the control device 10 and the setting of relevant parameters of the sampling device 20. Furthermore, the sampling device 20 is provided with a plurality of sampling pipelines, and the sampling tube 30 is connected to the upper end of the sampling device 20, and the sample suction tube 40 is connected to the lower end of the sampling device 20, so that the sample suction tube 40 can be inserted into the chemical, and the sampling tube 30 can be inserted into the sampling bottle, and then the chemical is automatically pumped into the sampling bottle through the sampling device 20, thereby replacing the manual sampling operation in the prior art. Optionally, the stirring device 50 is detachably connected to the sampling device 20, so that the chemical can be stirred. For example, the control device 10 can also be used to set the opening and closing of the stirring device 50 to ensure the automated operation effect of the entire equipment.
[0033] Specifically, in this embodiment, the control device 10 is provided with a control switch 101 and a control panel 102. Optionally, the control switch 101 is provided on one side of the control device 10, and the control panel 102 is provided on the front of the control device 10, and the control switch 101 is used as the main switch of the multi-channel chemical automatic sampler to realize the on and off of the entire circuit. Furthermore, the control panel 102 can be used to set the sampling pipeline, sampling volume, opening and closing of the stirring device 50, and the start and end of sampling, so as to facilitate the operator's touch screen operation and realize the automation of each sampling step. Exemplarily, the control device 10 is internally provided with a rechargeable battery and circuit settings related to the control panel 102, and a charging interface is provided on the outside of the control device 10 to improve the convenience of the operation of the entire device.
[0034] like Figure 1 and Figure 2 As shown, the sampling device 20 in this embodiment includes a pumping assembly 21, a holder 22, an upper top shell 23, a lower bottom shell 24 and a suction cup bracket 25, and is provided with a first conduit 201 and a second conduit 202. The pumping assembly 21 includes a pump body 211, a pump housing 212 and an extrusion assembly 215. A third conduit 213, a hose 214 and a fourth conduit 216 are also provided in the pump body 211. A sliding switch 203 is also provided on the pump body 211, and a rotating wheel 2151 is provided in the extrusion assembly 215.
[0035] Specifically, in the present embodiment, the pumping assembly 21 is rotatably arranged between the upper top shell 23 and the lower bottom shell 24, and the holder 22 is connected to the pumping assembly 21. Thus, the rotation setting of the holder 22 can be realized by the pumping assembly 21, so that the holder 22 can be quickly rotated to the position where the sampling bottle is located, and the sampling bottle is clamped and fixed. Specifically, the opening size of the holder 22 is adjustable, so that the scope of application of the holder 22 is expanded, and sampling bottles of various sizes can be clamped. Further, the pumping assembly 21 rotates the holder 22 to the target position, and after stably clamping the sampling bottle, it can be rotated again so that the sampling lines in the upper top shell 23, the pumping assembly 21 interior, and the lower bottom shell 24 are placed according to their corresponding positions. Exemplarily, the rotation position of the pumping assembly 21 can be set to different gears, so as to facilitate corresponding different sampling lines and ensure a one-to-one correspondence between the corresponding sampling tube 30 and the sampling bottle.
[0036] Optionally, the sampling device 20 is provided with a plurality of sampling pipelines, and each sampling pipeline includes a sampling channel and a sample suction channel that are interconnected. In this embodiment, the sample suction channel is used to absorb chemicals, and the sampling channel is used to transport the absorbed chemicals to a sampling bottle. In this embodiment, a plurality of first conduits 201 are installed above the upper top shell 23, and the sampling tube 30 is connected to the first conduit 201 and can be inserted into the sampling bottle. Similarly, a plurality of second conduits 202 are installed below the lower bottom shell 24 for connecting the sample suction tube 40, and the sample suction tube 40 can be inserted into the chemicals to ensure smooth transportation of the chemicals. For example, the first conduit 201, the sampling tube 30, the second conduit 202 and the sample suction tube 40 are arranged in a one-to-one correspondence. When used in a specific manner, they can be marked accordingly to distinguish them, and then be applied to the pumping operation of different chemicals to avoid cross infection between different chemicals. Illustratively, the sampling tube 30 and the first conduit 201, as well as the sample suction tube 40 and the second conduit 202, are detachably connected. Furthermore, the first conduit 201 and the upper housing 23, as well as the second conduit 202 and the lower housing 24, are also detachably connected. This ensures regular cleaning of each conduit and prevents microbial contamination. Illustratively, the sample suction tube 40 is adjustable in length and must be inserted into the chemical after the stirring device 50 has been deactivated.
[0037] like Figure 2As shown, in this embodiment, the pump housing 212 is slidably mounted on the pump body 211, and a plurality of extrusion assemblies 215 are disposed within the inner cavity of the pump body 211. Chemicals are thereby transported through the sample suction channel and squeezed at the extrusion assembly 215 to the sampling channel, ultimately being transported to the sampling bottle. Furthermore, a sliding switch 203 is disposed on the outside of the pump body 211, and the sliding switch 203 is used to control the sliding of the pump housing 212 on the pump body 211, thereby facilitating subsequent disassembly, cleaning, and drying of the extrusion assembly 215, reducing quality risks, and preventing sample contamination. Specifically, a third conduit 213, a hose 214, and a fourth conduit 216 are disposed within the pump body 211, and the third conduit 213 is connected to the first conduit 201 and serves as a sampling channel. The fourth conduit 216 is connected to the second conduit 202 and serves as a sample suction channel. The third conduit 213 and the fourth conduit 216 are connected via the hose 214, thereby forming a sampling line. Furthermore, the third conduit 213 is provided in a one-to-one correspondence with the first conduit 201, the fourth conduit 216 is provided in a one-to-one correspondence with the second conduit 202, and the hose 214 is provided in correspondence with the sampling pipeline, thereby achieving the effect of multiple sampling pipelines existing at the same time and automatically sampling chemicals in a multi-channel manner. For example, the hose 214 is wound around the outside of several rotating wheels 2151 provided in the extrusion component 215, and can be squeezed by the rotating wheels 2151 to achieve the effect of automatically sucking chemicals. In this embodiment, the extrusion component 215 is configured as a peristaltic pump and is provided with a motor, so that the motor drives multiple peristaltic pumps to ensure the multi-channel pumping effect of chemicals in the sampling pipeline. Optionally, the conduits involved in the sampling pipeline in this embodiment are all made of corrosion-resistant materials to ensure the suction and outflow of samples.
[0038] like Figure 1 As shown, in this embodiment, a suction cup bracket 25 is further provided below the lower base shell 24. The suction cup bracket 25 is rotatably connected to the lower base shell 24 and can be accommodated. When the suction cup bracket 25 is supported on the ground or other work surface, the position of the multi-channel chemical automatic sampler can be fixed to ensure the stability of the entire equipment during the sampling process.
[0039] Furthermore, the stirring device 50 is also provided on the lower bottom shell 24 and can rotate as a whole relative to the sampling device 20 to fully stir the chemicals. Specifically, the stirring device 50 includes a housing, an extension rod, and stirring blades 501. In this embodiment, one end of the extension rod is fixed to the sampling device 20, and the housing is sleeved on the outside of this end of the extension rod. The housing can also be fixed to the lower bottom shell 24. Furthermore, the other end of the extension rod is configured to be retractable so that it can be accommodated in the housing when not in use. Optionally, the telescopic end of the extension rod can be inserted into the chemical, and a plurality of stirring blades 501 are fixed to the outside of the extension rod. The plurality of stirring blades 501 are evenly distributed around the axis of the extension rod, so that when the extension rod rotates, the stirring blades 501 can stir the chemicals. Furthermore, when the stirring device 50 is not in use, the stirring blades 501 can be accommodated in the housing, thereby improving space utilization and facilitating storage of the entire device. Furthermore, the stirring device 50 is detachably connected to the sampling device 20 so that it can be cleaned regularly. At the same time, different stirring devices 50 can be replaced according to the type of chemicals to avoid cross-contamination of chemicals during the sampling process. For example, the stirring blade 501 and the extension rod are also provided with a detachable connection to facilitate the removal of the stirring blade 501 for cleaning and maintenance. For example, the stirring device 50 is made of stainless steel to avoid rust, and the stirring blade 501 is spaced apart from the sample suction tube 40 to ensure that there is no interference between the two during the stirring process.
[0040] Working process: The multi-channel chemical automatic sampler is fixed in a preset position by the suction cup bracket 25; then the pumping assembly 21 is used to move the holder 22 to the sampling bottle, and the sampling bottle is clamped and fixed by the holder 22; then the entire device is opened by the control device 10, and the sampling pipeline, sampling volume, the opening and closing of the stirring device 50, and the parameters related to the start and end of sampling are set using the control panel 102; finally, the sampling is completed, the sampling bottle is removed, and the corresponding catheter is removed for cleaning and drying. The suction cup bracket 25 in this embodiment can ensure the stable placement of the entire device, and the control panel 102 is used to achieve intelligent and automated operation. The peristaltic pump principle of the extrusion assembly 215 in the pumping assembly 21 can achieve the sampling of multiple samples without cross contamination in one device, thereby improving sampling efficiency and ensuring quality requirements during the sampling process. This avoids the manual sampling and manual stirring operations in the prior art, and correspondingly improves work efficiency, reduces the time and frequency of workers' contact with chemicals, and reduces safety hazards.
[0041] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. Multi-channel chemical automatic sampler, characterized in that, include: A control device (10), through which the sampling line, sampling volume, and sampling start and end can be set; A sampling device (20), wherein a size-adjustable holder (22) is rotatably provided on the sampling device (20), and the holder (22) can clamp and fix the sampling bottle. The sampling device (20) is also provided with a plurality of sampling pipelines, and the sampling pipelines include a sampling channel and a sample suction channel that are interconnected, and chemicals can be transported to the sampling bottle after passing through the sample suction channel and the sampling channel; A stirring device (50) is detachably connected to the sampling device (20) and is used to stir the chemical.
2. The multi-channel chemical automatic sampler according to claim 1, characterized in that: The control device (10) is provided with a control switch (101) and a control panel (102). The control switch (101) is used to switch the multi-channel chemical automatic sampler. The control panel (102) can be used to set the sampling pipeline, sampling volume, opening and closing of the stirring device (50), and starting and ending of sampling.
3. The multi-channel chemical automatic sampler according to claim 1, characterized in that: The sampling device (20) comprises an upper top shell (23), a pumping assembly (21) and a lower bottom shell (24); the pumping assembly (21) is rotatably arranged between the upper top shell (23) and the lower bottom shell (24); and the fixer (22) is connected to the pumping assembly (21).
4. The multi-channel chemical automatic sampler according to claim 3, characterized in that: The invention also includes a sampling tube (30) and a sample suction tube (40). A plurality of first conduits (201) are installed above the upper top shell (23) for connecting the sampling tube (30). A plurality of second conduits (202) are installed below the lower bottom shell (24) for connecting the sample suction tube (40). The sample suction tube (40) can be inserted into the chemical, and the sampling tube (30) can be inserted into the sampling bottle.
5. The multi-channel chemical automatic sampler according to claim 4, characterized in that: The pumping assembly (21) includes a pump body (211), a pump casing (212) and an extrusion assembly (215). The pump casing (212) is slidably arranged on the pump body (211). A plurality of extrusion assemblies (215) are arranged in the inner cavity of the pump body (211). The chemical passes through the sample suction channel and is extruded at the extrusion assembly (215) and then transported to the sampling channel.
6. The multi-channel chemical automatic sampler according to claim 5, characterized in that: A third conduit (213), a hose (214) and a fourth conduit (216) are further provided in the pump body (211). The third conduit (213) is connected to the first conduit (201) to serve as the sampling channel, and the fourth conduit (216) is connected to the second conduit (202) to serve as the sample suction channel. The third conduit (213) and the fourth conduit (216) are connected through the hose (214), and the hose (214) is wound around the extrusion assembly (215).
7. The multi-channel chemical automatic sampler according to claim 6, characterized in that: A plurality of rotating wheels (2151) are provided in the extrusion assembly (215), and the hose (214) is wound around the outside of the rotating wheels (2151) and can be squeezed by the rotating wheels (2151) to absorb the chemicals.
8. The multi-channel chemical automatic sampler according to claim 5, characterized in that: A sliding switch (203) is also provided on the outside of the pump body (211), and the sliding switch (203) is used to control the sliding of the pump housing (212) on the pump body (211).
9. The multi-channel chemical automatic sampler according to claim 1, characterized in that: The sampling device (20) further comprises a suction cup bracket (25) for fixing the multi-channel chemical automatic sampler.
10. The multi-channel chemical automatic sampler according to claim 1, characterized in that: The stirring device (50) comprises a receiving shell, an extending rod and stirring blades (501), one end of the extending rod is fixed to the sampling device (20), the receiving shell is sleeved on the outer side of the extending rod, the other end of the extending rod can be telescopically inserted into the chemical, a plurality of stirring blades (501) are fixed to the extending rod, and the stirring blades (501) can be received in the receiving shell.