Ceramic dielectric capacitor device
By designing the capacitor tooling of the porcelain dielectric capacitor device, the problems of low welding efficiency and manual error are solved, and an efficient and accurate welding process is achieved, which improves product consistency.
Patent Information
- Application Number
- CN202421974978.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The welding efficiency of existing porcelain dielectric capacitors is low and there are artificial errors, which affects product consistency.
A ceramic dielectric capacitor device is designed, which adopts a capacitor tool including a horizontal plate and a vertical plate connected to each other, and a protrusion is provided on the inverted T-shaped plane formed by the vertical plate and the horizontal plate. A first through-hole is provided on the lead-out end. By cooperating with the capacitor tool assembly, the lead-out end can be positioned at the electrode welding of the capacitor body.
Welding can be completed by one person operation, which improves welding efficiency by 2-3 times, reduces manual errors, and improves the consistency of batch products.
Smart Images

Figure CN223230231U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of capacitor assembly, and in particular relates to a ceramic capacitor device. Background Art
[0002] With the development of the times and the progress of society, the level of information technology in science and technology is constantly increasing. The application of high-power transmitters is becoming more and more widespread, and the requirements for signal transmission and reception accuracy and anti-interference are becoming increasingly higher. High-power cylindrical capacitors are the basic components of high-power transmitters. Their performance indicators are directly related to the performance and accuracy of the equipment. Therefore, we must ensure that the performance indicators of high-power capacitors meet the equipment requirements.
[0003] The electrode position of the ceramic capacitor is the inner and outer diameter of the cylinder. The welding position of the inner diameter lead-out end directly affects the installation of the capacitor, so the consistency of the product needs to be ensured during the production process.
[0004] However, the current welding method is to first mark the welding position of each product, and then two people work together during welding, one person holds the lead end to the welding position, and the other person welds. This method has low production efficiency and cannot avoid human errors. Therefore, improving welding efficiency is an urgent problem that needs to be solved. Utility Model Content
[0005] (1) Technical issues to be resolved
[0006] In view of the above-mentioned shortcomings and deficiencies of the prior art, the present invention provides a ceramic capacitor device, thereby solving the technical problems of low welding efficiency and manual errors.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0009] An embodiment of the present utility model provides a ceramic capacitor device, including a capacitor body, a lead-out terminal and a capacitor tooling, wherein the lead-out terminal is welded to an electrode of the capacitor body; the capacitor tooling includes a horizontal plate and a vertical plate connected perpendicularly to each other, the vertical plate is located on the upper side of the horizontal plate and forms an inverted T-shaped plane, and a protrusion is provided on the inverted T-shaped plane; the lead-out terminal includes an L-shaped portion and an arc-shaped portion connected to each other, a first through hole is provided on the vertical arm of the L-shaped portion, and the first through hole is plugged into the protrusion, the horizontal plate is placed on the upper end of the capacitor body so that the arc-shaped portion is positioned at the welding position of the capacitor body, and the lead-out terminal is positioned at the welding position between it and the capacitor body by cooperating with the capacitor tooling.
[0010] Furthermore, the capacitor body is cylindrical, the inner wall of the capacitor body is an electrode, and the welding point is located on the inner wall; the lower edge of the arc portion is fixed to the free end of the horizontal arm of the L-shaped portion, and the curved surface where the arc portion is located is perpendicular to the horizontal arm, and the lead-out end is welded to the inner wall and the capacitor body through the arc portion.
[0011] Furthermore, the curvature of the arc-shaped portion is consistent with the curvature of the inner wall.
[0012] Furthermore, the distance between the first through hole and the lower end of the vertical arm is greater than the height of the arc portion so that the upper edge of the arc portion is not higher than the upper end surface of the capacitor body.
[0013] Furthermore, the vertical plate is located in the middle of the horizontal plate.
[0014] Furthermore, the length of the side surface of the horizontal plate in the same plane as the vertical plate is greater than the inner diameter of the capacitor body.
[0015] Furthermore, a second through hole is opened in the center of the arc portion.
[0016] Furthermore, the lead-out terminal is made of stainless steel.
[0017] Furthermore, the material of the capacitor tooling is bakelite.
[0018] Furthermore, the surface of the capacitor tooling is coated with a paint layer.
[0019] (3) Beneficial effects
[0020] The beneficial effects of the utility model are:
[0021] The present invention provides a ceramic capacitor device comprising a capacitor fixture comprising a horizontal plate and a vertical plate connected perpendicularly to each other. A protrusion is provided on the inverted T-shaped plane formed by the vertical and horizontal plates. Accordingly, a first through-hole is provided on the lead terminal that is pluggable with the protrusion. This allows the lead terminal to cooperate with the capacitor fixture, thereby positioning the lead terminal at the welding point of the electrode of the capacitor body under the action of the capacitor fixture. Compared with existing technologies, this device facilitates welding by one person and saves time in marking the welding position before welding. This increases the efficiency of batch welding of lead terminals to capacitor bodies by 2-3 times, reduces manual errors, and improves the consistency of batch products. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of a ceramic capacitor device;
[0023] Figure 2 Schematic diagram of the explosion of a ceramic capacitor device.
[0024] [Description of Reference Numerals]
[0025] 1: capacitor body; 11: inner wall;
[0026] 2: Lead-out terminal; 21: L-shaped portion; 211: Vertical arm; 212: Horizontal arm; 213: First through hole; 22: Arc-shaped portion; 221: Second through hole;
[0027] 3: Capacitor tooling; 31: Horizontal plate; 32: Vertical plate; 321: Protrusion. DETAILED DESCRIPTION
[0028] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0029] like Figure 1-2 As shown, the utility model provides a ceramic capacitor device, including a capacitor body 1, a lead-out terminal 2 and a capacitor tooling 3. The lead-out terminal 2 is welded to an electrode of the capacitor body 1, and the lead-out terminal 2 is positioned at the welding point between the lead-out terminal and the capacitor body 1 by cooperating with the capacitor tooling 3.
[0030] Specifically, the capacitor body 1 is cylindrical, the inner wall 11 of the capacitor body 1 is an electrode, the welding point is located on the inner wall 11 , and the lead-out terminal 2 is the inner electrode lead-out terminal of the capacitor body 1 .
[0031] The capacitor tooling 3 includes a horizontal plate 31 and a vertical plate 32 connected perpendicularly to each other. The vertical plate 32 is located on the upper side of the horizontal plate 31 and forms an inverted T-shaped plane. That is, the vertical plate 32 is located on the upper surface edge of the horizontal plate 31 so that one side of the vertical plate 32 and one side of the horizontal plate 31 are located in the same plane. Moreover, a protrusion 321 is provided on the inverted T-shaped plane.
[0032] Preferably, the vertical plate 32 is located in the middle of the horizontal plate 31 .
[0033] like Figure 2 As shown, the lead-out terminal 2 includes an L-shaped portion 21 and an arc-shaped portion 22 connected to each other. The lower edge of the arc-shaped portion 22 is fixed to the free end of the horizontal arm 212 of the L-shaped portion 21, and the curved surface of the arc-shaped portion 22 is perpendicular to the horizontal arm 212. A first through-hole 213 is formed on the vertical arm 211 of the L-shaped portion 21. The first through-hole 213 is plugged into the protrusion 321, allowing the lead-out terminal 2 to be hung on the capacitor fixture 3. The arc-shaped portion 22 is placed against the inner electrode of the capacitor body 1, and the horizontal plate 31 is placed on the upper end of the capacitor body 1, thereby positioning the lead-out terminal 2 at the welding point of the capacitor body 1. The lead-out terminal 2 is welded to the inner wall 11 through the arc-shaped portion 22 and welded to the capacitor body 1.
[0034] To ensure that the upper edge of the arcuate portion 22 does not exceed the upper end surface of the capacitor body 1, the distance between the first through hole 213 and the lower end of the vertical arm 211 is greater than the height of the arcuate portion 22. Furthermore, to prevent the capacitor tooling 3 from falling from the middle of the capacitor body 1 into the interior of the capacitor body 1, the length of the side surface of the horizontal plate 31 that is coplanar with the vertical plate 32 is greater than the inner diameter of the capacitor body 1.
[0035] Preferably, the curvature of the arc portion 22 is consistent with the curvature of the inner wall 11, and a second through hole 221 is provided in the center of the arc portion 22, so that the solder between the arc portion 22 and the inner wall 11 can fit more closely, preventing the formation of a cavity in the middle where the solder cannot reach, thereby affecting the firmness between the two.
[0036] The lead-out terminal 2 is made of stainless steel. The capacitor fixture 3 is made of bakelite that is resistant to high temperatures of 130 degrees Celsius. The surface of the capacitor fixture 3 is coated with a paint layer to provide insulation and moisture resistance.
[0037] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0038] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0039] In the present invention, unless otherwise expressly specified or limited, when a first feature is “above” or “below” a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, when a first feature is “above,” “above,” or “above” a second feature, it may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is “below,” “below,” or “below” a second feature, it may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0040] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "embodiment", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0041] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A ceramic capacitor device, characterized in that: It comprises a capacitor body (1), a lead-out terminal (2) and a capacitor tool (3), wherein the lead-out terminal (2) is welded to an electrode of the capacitor body (1); The capacitor tooling (3) comprises a horizontal plate (31) and a vertical plate (32) connected perpendicularly to each other, wherein the vertical plate (32) is located on the upper side of the horizontal plate (31) and forms an inverted T-shaped plane, and a protrusion (321) is provided on the inverted T-shaped plane; The lead-out terminal (2) comprises an L-shaped portion (21) and an arc-shaped portion (22) connected to each other. A first through hole (213) is provided on the vertical arm (211) of the L-shaped portion (21). The first through hole (213) is plugged into the protrusion (321). The horizontal plate (31) is placed on the upper end of the capacitor body (1) so that the arc-shaped portion (22) is positioned at the welding position of the capacitor body (1). The lead-out terminal (2) is positioned at the welding position between the lead-out terminal and the capacitor body (1) by cooperating with the capacitor tooling (3).
2. The ceramic capacitor device according to claim 1, characterized in that: The capacitor body (1) is cylindrical, the inner wall (11) of the capacitor body (1) is an electrode, and the welding point is located on the inner wall (11); The lower edge of the arc-shaped portion (22) is fixed to the free end of the horizontal arm (212) of the L-shaped portion (21), and the curved surface of the arc-shaped portion (22) is perpendicular to the horizontal arm (212). The lead-out end (2) is welded to the inner wall (11) and to the capacitor body (1) through the arc-shaped portion (22).
3. The ceramic capacitor device according to claim 2, characterized in that: The curvature of the arc-shaped portion (22) is consistent with the curvature of the inner wall (11).
4. The ceramic capacitor device according to claim 1, characterized in that: The distance between the first through hole (213) and the lower end of the vertical arm (211) is greater than the height of the arc-shaped portion (22), so that the upper edge of the arc-shaped portion (22) is not higher than the upper end surface of the capacitor body (1).
5. The ceramic capacitor device according to claim 1, characterized in that: The vertical plate (32) is located in the middle of the horizontal plate (31).
6. The ceramic capacitor device according to claim 1, characterized in that: The length of the side surface of the horizontal plate (31) in the same plane as the vertical plate (32) is greater than the inner diameter of the capacitor body (1).
7. The ceramic capacitor device according to claim 1, characterized in that: A second through hole (221) is provided at the center of the arc-shaped portion (22).
8. The ceramic capacitor device according to claim 1, wherein: The lead-out end (2) is made of stainless steel.
9. The ceramic capacitor device according to claim 1, characterized in that: The material of the capacitor tooling (3) is bakelite.
10. The ceramic capacitor device according to claim 1, wherein: The surface of the capacitor tooling (3) is coated with a paint layer.