Reverse osmosis membrane element membrane rolling structure
Through the design of fixing components and tensioning components, the problems of inconvenient replacement of the film structure and loose film are solved, and the rapid fixation and stability of the film body are achieved, thereby improving working efficiency and stability.
Patent Information
- Application Number
- CN202422553445.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing reverse osmosis membrane coil structure is laborious and inconvenient when replacing the coil core cylinder, and the membrane body is prone to loosening during the coiling process, which affects efficiency and practicality.
The membrane body and the drum are quickly fixed with the fixing assembly and support assembly, the membrane speed is controlled by driving the motor, and the membrane body is tensioned with the tensioning assembly to prevent loosening and folding.
The rapid installation and stability of the film body and the roll are achieved, the working efficiency is improved, the film body is prevented from loosening and folding, and the stability and efficiency of the film rolling process are improved.
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Figure CN223233624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reverse osmosis membranes, in particular to a reverse osmosis membrane element roll structure. Background Art
[0002] The reverse osmosis membrane element's roll-to-roll mechanism involves stacking and winding reverse osmosis membrane elements around a central tube, forming a spiral structure. This structure allows water molecules to pass smoothly through the membrane pores under pressure, while salt and other impurities are trapped on the outside of the membrane, thereby achieving water purification. The basic structure of a reverse osmosis membrane element consists of a multi-layer composite material: a polyester non-woven fabric at the bottom for support and strength; a cyclonic support layer in the middle for increased mechanical strength; and an ultra-thin selective permeable layer at the top made of cross-linked aromatic polyamide, ensuring efficient water passage and salt rejection. During the roll-to-roll process, water enters the end face of the reverse osmosis membrane element, flows through the surface of the membrane separation layer, and the product water seeps through the membrane surface into the product channel, then spirals into the center of the membrane element, ultimately collecting in the central tube. Concentrated water flows out the other end and undergoes a series of desalination processes to produce purified water.
[0003] The reverse osmosis membrane roll device, with China's authorized announcement number CN 213699484 U, eliminates manual gluing by coordinating a moving component with a gluing component. Laser light locates the membrane placement, accurately positioning the gluing position to avoid glue leakage during trimming. A rotating seat is used to rotate the center tube, allowing the membrane to be rolled onto it, reducing labor costs and improving efficiency.
[0004] However, this patent still has certain shortcomings when in use. When the existing roll membrane structure is in use, the roll membrane core barrel is generally a fixed structure fixed with screws. When the reverse osmosis membrane outside the roll membrane core barrel is used up, a new roll membrane core barrel needs to be replaced. When replacing, the screws must generally be unscrewed first, and the new roll membrane core barrel must be replaced. Then the screws must be tightened again. The process is very laborious and inconvenient to operate, and the efficiency is low. In addition, the reverse osmosis membrane outside the roll membrane core barrel needs to be cut at the edge of the membrane body halfway after the roll membrane is completed. Since the traction force will be suddenly lost after cutting, it is easy to cause the outer edge of the membrane body to loosen, which is inconvenient to continue using it next time. Moreover, when the membrane body becomes loose during the roll membrane process, the membrane body is generally adjusted manually, and the adjustment process is very time-consuming and has poor practicality. Utility Model Content
[0005] The purpose of the present invention is to provide a reverse osmosis membrane element roll structure to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A reverse osmosis membrane element roll structure includes a base plate, a fixing assembly is provided on the top of the base plate, the fixing assembly includes a first fixing plate and a second fixing plate respectively fixedly connected to the top of the base plate, the sides of the first fixing plate and the second fixing plate are respectively rotatably connected to the second rotating block and the first rotating block, the sides of the second rotating block and the first rotating block are both provided with a first spring, one end of the first spring is elastically connected to the sides of the second rotating block and the first rotating block respectively, the other end of the first spring is elastically connected to an abutment plate, a first damping rod is provided inside the first spring, and a mounting block is provided on the side of the abutment plate.
[0008] As a preferred solution of the present invention, the top of the base plate is fixedly connected to a fixed seat, the interior of the fixed seat is rotatably connected to a rotating shaft, a drive motor is fixedly installed on the top of the base plate, the output end of the drive motor is fixedly connected to the central axis of the rotating shaft, the outside of the rotating shaft is connected via a belt and a second rotating block, and a support assembly is provided on the top of the base plate, and the support assembly includes two fixed blocks fixedly connected to the top of the base plate.
[0009] As a preferred solution of the present invention, the sides of the two fixed blocks are fixedly connected with a round rod, the outside of the round rod is slidably connected with a slider, and a fourth spring and a third spring are provided on the outside of the slider, one end of the fourth spring is elastically connected to the fixed block, and the other end of the fourth spring is elastically connected to the side of the slider, and the top of the slider is rotatably connected to the rotating rod through the first rotating seat.
[0010] As a preferred solution of the present invention, the top of the rotating rod is rotatably connected to a second rotating seat, the top of the second rotating seat is fixedly connected to a support block, a reel is provided on the top of the support block, a film body is provided on the outside of the reel, the bottom of the film body abuts the top of the support block, and mounting grooves are provided on both sides of the reel, and the mounting grooves abut against the mounting block.
[0011] As a preferred solution of the present invention, a tensioning assembly is provided on the sides of the first fixed plate and the second fixed plate, and the tensioning assembly includes a first connecting plate and a second connecting plate fixedly connected to the sides of the first fixed plate and the second fixed plate respectively, and the sides of the first connecting plate and the second connecting plate are rotatably connected to the first rotating plate and the second rotating plate respectively.
[0012] As a preferred solution of the present invention, the side of the first rotating plate is fixedly connected to the second rotating plate through a fixing rod, the external rotation of the fixing rod is connected to a roller sleeve, the side of the first rotating plate passes through the first connecting plate, the side of the first rotating plate is fixedly connected to an adjustment block, and the side of the adjustment block is provided with an adjustment button.
[0013] As a preferred solution of the present invention, the side of the first connecting plate is fixedly connected to a movable cavity, a second spring is provided in the movable cavity, one end of the second spring is elastically connected to the inner wall of the movable cavity, and the other end of the second spring is elastically connected to a clamping block.
[0014] As a preferred solution of the present invention, a second damping rod is provided inside the second spring, the clamping block is plugged into a clamping slot outside the adjustment block, and a push block is fixedly connected to the side of the clamping block.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. In the present invention, by setting a fixing assembly and a supporting assembly, the film body and the roll are quickly fixed and supported. The setting of the supporting assembly can prevent the film body from losing support and becoming loose after the film is rolled. The setting of the fixing assembly can facilitate the quick installation of the roll, save working time and improve work efficiency. When the film body and the roll need to be installed, the film body and the roll are first placed on the top of the support block. Then, the mounting blocks and the abutment plates on both sides are moved in opposite directions. Then, the two mounting blocks are aligned with the mounting grooves on both sides of the roll and installed. After the installation is completed, the first spring is reset under the action of rebound. At this time, the mounting block and the abutment plate are respectively clamped with the side of the roll and the inside of the mounting groove, thereby fixing the film body and the roll. Later, when the film is rolled, the film output speed is controlled by controlling the speed of the driving motor. At the same time, the support block provides a limit support for the tail end of the film body, thereby reducing the looseness of the film body, providing great convenience for the film rolling process, and also improving the work efficiency of the film rolling process.
[0017] When the film is rolled up, the cam is released, and the adjusting block is reset under the action of the second spring, and is again in contact with the card slot outside the adjusting block, thereby fixing the adjusting block, avoiding folding caused by the slack in the film rolling process, and making the film rolling process stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a working schematic diagram of the utility model;
[0019] Figure 2 It is an overall schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the support assembly of the present utility model;
[0021] Figure 4 This is a schematic diagram of the tensioning assembly of the present utility model;
[0022] Figure 5 It is a partial schematic diagram of the tensioning assembly of the present utility model;
[0023] Figure 6 It is a schematic diagram of the film roll core drum of the present invention.
[0024] In the figure: 1, bottom plate; 2, fixing assembly; 3, tensioning assembly; 4, supporting assembly; 5, membrane; 6, reel; 7, mounting groove; 201, first fixing plate; 202, second fixing plate; 203, first rotating block; 204, second rotating block; 205, first spring; 206, first damping rod; 207, abutting plate; 208, mounting block; 209, belt; 210, driving motor; 211, fixing seat; 212, rotating shaft; 301, first connecting plate; 302, second connecting plate Plate; 303, first rotating plate; 304, second rotating plate; 305, fixed rod; 306, roller sleeve; 307, adjusting block; 308, adjusting button; 309, moving cavity; 310, second spring; 311, second damping rod; 312, blocking block; 313, pushing block; 401, fixed block; 402, slider; 403, round rod; 404, third spring; 405, first rotating seat; 406, rotating rod; 407, second rotating seat; 408, fourth spring; 409, supporting block. DETAILED DESCRIPTION
[0025] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] For examples, see Figure 1-6 , the utility model provides a technical solution:
[0027] A reverse osmosis membrane element roll structure includes a base plate 1, a fixing assembly 2 is provided on the top of the base plate 1, a supporting assembly 4 is provided on the top of the base plate 1, and tensioning assemblies 3 are provided on the sides of the first fixing plate 201 and the second fixing plate 202.
[0028] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 and Figure 6 As shown, the fixing assembly 2 includes a first fixing plate 201 and a second fixing plate 202 fixedly connected to the top of the base plate 1 respectively, and the sides of the first fixing plate 201 and the second fixing plate 202 are rotatably connected to the second rotating block 204 and the first rotating block 203 respectively, and the sides of the second rotating block 204 and the first rotating block 203 are both provided with a first spring 205, one end of the first spring 205 is elastically connected to the sides of the second rotating block 204 and the first rotating block 203 respectively, and the other end of the first spring 205 is elastically connected to the abutment plate 207, the interior of the first spring 205 is provided with a first damping rod 206, and the side of the abutment plate 207 is provided with a mounting block 208, the top of the base plate 1 is fixedly connected to a fixing seat 211, and the interior of the fixing seat 211 is rotatably connected to a rotating shaft 212, and a driving motor 210 is fixedly installed on the top of the base plate 1, and the output end of the driving motor 210 is fixedly connected to the central axis of the rotating shaft 212, and the outer portion of the rotating shaft 212 The supporting assembly 4 includes two fixed blocks 401 fixedly connected to the top of the base plate 1 through a belt 209 and a second rotating block 204. The sides of the two fixed blocks 401 are fixedly connected to a round rod 403. The outside of the round rod 403 is slidably connected to a slider 402. The outside of the slider 402 is provided with a fourth spring 408 and a third spring 404. One end of the fourth spring 408 is elastically connected to the fixed block 401, and the other end of the fourth spring 408 is elastically connected to the side of the slider 402. The top of the slider 402 is rotatably connected to the rotating rod 406 through the first rotating seat 405. The top of the rotating rod 406 is rotatably connected to the second rotating seat 407. The top of the second rotating seat 407 is fixedly connected to the supporting block 409. The top of the supporting block 409 is provided with a reel 6. The outside of the reel 6 is provided with a membrane body 5. The bottom of the membrane body 5 abuts against the top of the supporting block 409. Both sides of the reel 6 are provided with mounting grooves 7, which abut against the mounting block 208.
[0029] Among them, by setting the fixing component 2 and the supporting component 4, the film body 5 and the reel 6 are quickly fixed and supported. The setting of the supporting component 4 can prevent the film body 5 from losing support and becoming loose after the film is rolled. The setting of the fixing component 2 can facilitate the rapid installation of the reel 6, save working time, and improve working efficiency. When the film body 5 and the reel 6 need to be installed, the film body 5 and the reel 6 are first placed on the top of the supporting block 409, and then the mounting blocks 208 and the abutment plates 207 on both sides are moved in opposite directions respectively, and then the two mounting blocks 208 are separated. The film body 5 and the reel 6 are fixed together by the mounting grooves 7 on both sides of the reel 6. After the installation is completed, the first spring 205 is reset under the action of rebound. At this time, the mounting block 208 and the abutment plate 207 are respectively clamped with the side of the reel 6 and the inside of the mounting groove 7, thereby fixing the film body 5 and the reel 6. Later, when the film is rolled, the speed of the film output is controlled by controlling the speed of the drive motor 210. At the same time, the support block 409 provides a limit support for the tail end of the film body 5, thereby reducing the looseness of the film body 5, providing great convenience for the film rolling process, and also improving the work efficiency of the film rolling process.
[0030] In this embodiment, Figure 1 、 Figure 4 and Figure 5 As shown, the tensioning assembly 3 includes a first connecting plate 301 and a second connecting plate 302 fixedly connected to the side surfaces of the first fixed plate 201 and the second fixed plate 202, respectively. The side surfaces of the first connecting plate 301 and the second connecting plate 302 are rotatably connected to the first rotating plate 303 and the second rotating plate 304, respectively. The side surface of the first rotating plate 303 is fixedly connected to the second rotating plate 304 through a fixing rod 305. The outer portion of the fixing rod 305 is rotatably connected to a roller sleeve 306. The side surface of the first rotating plate 303 passes through the first connecting plate 301. The first rotating plate 30 3 is fixedly connected to the side of the adjusting block 307, and an adjusting button 308 is provided on the side of the adjusting block 307. The side of the first connecting plate 301 is fixedly connected to the moving cavity 309, and a second spring 310 is provided in the moving cavity 309. One end of the second spring 310 is elastically connected to the inner wall of the moving cavity 309, and the other end of the second spring 310 is elastically connected to a clamping block 312. A second damping rod 311 is provided inside the second spring 310, and the clamping block 312 is plugged into the clamping slot on the outside of the adjusting block 307. A push block 313 is fixedly connected to the side of the clamping block 312.
[0031] The tensioning assembly 3 is provided to realize the tensioning of the film body 5, and reduce the occurrence of folding caused by the relaxation of the film body 5 during the film rolling process. When the film rolling process is fast, resulting in the relaxation of the outer layer of the film body 5, the pushing block 313 is pushed along the inside of the moving cavity 309, and the pushing block 313 drives the card block 312 to move until the card block 312 and the card slot outside the adjusting block 307 no longer abut each other. Then, the adjusting knob 308 is turned to rotate the adjusting block 307. Since the side surface of the adjusting block 307 and the first rotating plate 308 are in contact with each other, the adjusting block 307 is rotated. 3 are fixedly connected. When the first rotating plate 303 rotates, the fixing rod 305 and the second rotating plate 304 are driven to rotate, thereby tensioning the film body 5 located between the two roller sleeves 306, so that the slack part of the film body 5 is tightened, and then the pushing block 313 is released. The adjusting block 307 is reset under the action of the rebound of the second spring 310 and abuts against the card slot outside the adjusting block 307 again, thereby fixing the adjusting block 307, avoiding folding caused by the slackness of the film during winding, and ensuring that the film winding process can be carried out stably.
[0032] The working process of the utility model: When the reverse osmosis membrane element roll membrane structure designed by the present invention is in operation, when the membrane body 5 and the roll 6 need to be installed, the membrane body 5 and the roll 6 are first placed on the top of the support block 409, and then the mounting blocks 208 and the abutment plates 207 on both sides are moved in opposite directions, and then the two mounting blocks 208 are aligned with the mounting grooves 7 on both sides of the roll 6 and installed. After the installation is completed, the first spring 205 is reset under the action of rebound, and at this time the mounting blocks 208 and The abutment plate 207 is respectively clamped with the side surface of the winding drum 6 and the inside of the mounting groove 7, thereby fixing the film body 5 and the winding drum 6. Later, when the film is rolled up, the film output speed is controlled by controlling the speed of the driving motor 210. At the same time, the support block 409 limits the support of the tail end of the film body 5, and the position of the support block 409 can change with the thickness of the film body 5. When the film body 5 gradually becomes thinner, the squeezing force of the film body 5 on the support block 409 is weakened. At this time, under the action of the fourth spring 408, the slide The block 402 moves to the middle position, and the rotating rod 406 rotates, supporting the supporting block 409 upward, so that the supporting block 409 and the outer part of the film body 5 are again fitted together. When the film rolling process is fast, causing the outer layer of the film body 5 to become loose, the pushing block 313 is pushed along the inside of the moving cavity 309, and the pushing block 313 drives the card block 312 to move until the card block 312 and the card slot outside the adjusting block 307 no longer abut each other. Then, by turning the adjusting knob 308, the adjusting block 307 is rotated, and the adjusting block 307 is rotated. The side of the adjusting block 307 is fixedly connected to the first rotating plate 303. When the first rotating plate 303 rotates, it drives the fixing rod 305 and the second rotating plate 304 to rotate, thereby tensioning the membrane body 5 located between the two roller sleeves 306, so that the slack part of the membrane body 5 is tightened, and then the pushing block 313 is released. The adjusting block 307 is reset under the action of the rebound of the second spring 310, and again abuts against the card slot outside the adjusting block 307, thereby fixing the adjusting block 307.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A reverse osmosis membrane element roll structure, comprising a bottom plate (1), characterized in that: A fixing assembly (2) is provided at the top of the base plate (1), and the fixing assembly (2) comprises a first fixing plate (201) and a second fixing plate (202) respectively fixedly connected to the top of the base plate (1); the side surfaces of the first fixing plate (201) and the second fixing plate (202) are respectively rotatably connected to the second rotating block (204) and the first rotating block (203); the side surfaces of the second rotating block (204) and the first rotating block (203) are both provided with a first spring (205); one end of the first spring (205) is elastically connected to the side surfaces of the second rotating block (204) and the first rotating block (203); the other end of the first spring (205) is elastically connected to an abutting plate (207); a first damping rod (206) is provided inside the first spring (205); and a mounting block (208) is provided on the side surface of the abutting plate (207).
2. The reverse osmosis membrane element roll structure according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to a fixed seat (211), the interior of the fixed seat (211) is rotatably connected to a rotating shaft (212), a driving motor (210) is fixedly installed on the top of the base plate (1), the output end of the driving motor (210) is fixedly connected to the central axis of the rotating shaft (212), the exterior of the rotating shaft (212) is connected to a second rotating block (204) via a belt (209), and a supporting assembly (4) is provided on the top of the base plate (1), the supporting assembly (4) comprising two fixed blocks (401) fixedly connected to the top of the base plate (1).
3. The reverse osmosis membrane element roll structure according to claim 2, characterized in that: The sides of the two fixed blocks (401) are fixedly connected with round rods (403), the outside of the round rods (403) is slidably connected with a slider (402), the outside of the slider (402) is provided with a fourth spring (408) and a third spring (404), one end of the fourth spring (408) is elastically connected to the fixed block (401), the other end of the fourth spring (408) is elastically connected to the side of the slider (402), and the top of the slider (402) is rotatably connected to a rotating rod (406) through a first rotating seat (405).
4. The reverse osmosis membrane element roll structure according to claim 3, characterized in that: The top of the rotating rod (406) is rotatably connected to a second rotating seat (407), and the top of the second rotating seat (407) is fixedly connected to a support block (409). A reel (6) is provided on the top of the support block (409), and a membrane body (5) is provided on the outside of the reel (6). The bottom of the membrane body (5) abuts against the top of the support block (409), and mounting grooves (7) are provided on both sides of the reel (6), and the mounting grooves (7) abut against the mounting block (208).
5. The reverse osmosis membrane element roll structure according to claim 1, characterized in that: A tensioning assembly (3) is provided on the side surfaces of the first fixed plate (201) and the second fixed plate (202), and the tensioning assembly (3) comprises a first connecting plate (301) and a second connecting plate (302) fixedly connected to the side surfaces of the first fixed plate (201) and the second fixed plate (202), respectively; and a first rotating plate (303) and a second rotating plate (304) are rotatably connected to the side surfaces of the first connecting plate (301) and the second connecting plate (302), respectively.
6. The reverse osmosis membrane element roll structure according to claim 5, characterized in that: The side of the first rotating plate (303) is fixedly connected to the second rotating plate (304) through a fixing rod (305); the outer portion of the fixing rod (305) is rotatably connected to a roller sleeve (306); the side of the first rotating plate (303) passes through the first connecting plate (301); the side of the first rotating plate (303) is fixedly connected to an adjustment block (307); and an adjustment button (308) is provided on the side of the adjustment block (307).
7. The reverse osmosis membrane element roll structure according to claim 6, characterized in that: The side of the first connecting plate (301) is fixedly connected to a movable cavity (309), a second spring (310) is provided in the movable cavity (309), one end of the second spring (310) is elastically connected to the inner wall of the movable cavity (309), and the other end of the second spring (310) is elastically connected to a clamping block (312).
8. The reverse osmosis membrane element roll structure according to claim 7, characterized in that: A second damping rod (311) is provided inside the second spring (310), the clamping block (312) is plugged into a clamping slot outside the adjustment block (307), and a push block (313) is fixedly connected to the side of the clamping block (312).
Citation Information
Patent Citations
Reverse osmosis membrane rolling device
CN213699484U