Microemulsion cutting fluid dilution preparation device

Abstract

The utility model relates to the technical field of cutting fluid preparation, and discloses a micro-emulsified cutting fluid dilution preparation device which comprises a fixing seat and an engine mounted on the outer wall of the fixing seat, a first bevel gear is rotationally mounted in the middle of the inner wall of the fixing seat, the output end of the first bevel gear is connected with a rack, and supporting arms are fixed to the two ends of the rack correspondingly; a dilution preparation tank is rotationally mounted between the two supporting arms, and a linkage mechanism is arranged on the supporting arms. By connecting the hydraulic cylinder, the movable frame and the sealing cover, opening and closing of the sealing cover and the dilution preparation tank can be adjusted, the interior can be cleaned conveniently, external impurities can be prevented from entering the tank due to the good sealing performance, the purity of micro-emulsified cutting fluid is guaranteed, dilution liquid is pumped into the dilution preparation tank due to the arrangement of the dilution filter cover, and the dilution preparation tank is convenient to use. The diluting liquid continuously washes the micro-emulsified cutting fluid raw material, so that the micro-emulsified cutting fluid raw material flows into the tank after being filtered by the diluting filter cover, the raw material can be quickly and effectively diluted, and the production efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of cutting fluid preparation, and in particular to a device for diluting and preparing microemulsified cutting fluid. Background Art

[0002] In the field of mechanical processing, cutting fluid, as an important auxiliary material, plays a vital role in improving processing efficiency, extending tool life and improving workpiece surface quality. At present, the cutting fluid preparation method widely used in the market mostly adopts the traditional stirring and mixing method. At present, the dilution preparation device of microemulsified cutting fluid mostly relies on manual operation or simple mechanical stirring. The traditional stirring method is difficult to ensure the uniform mixing of the various components of the cutting fluid at the microscopic level, affecting the performance stability of the cutting fluid; and errors are prone to occur when manually adjusting the dilution ratio, resulting in large fluctuations in the cutting fluid concentration, affecting the processing effect. The lack of effective filtration and dilution mechanism makes the dilution effect of the raw materials unsatisfactory and difficult to dilute the raw materials quickly, thus affecting production efficiency.

[0003] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content

[0004] In order to solve the problems that traditional stirring methods are difficult to ensure uniform mixing of the various components of the cutting fluid at the microscopic level, affecting the performance stability of the cutting fluid; and errors are prone to occur when manually adjusting the dilution ratio, resulting in large fluctuations in the cutting fluid concentration, affecting the processing effect, and lack of effective filtration and dilution mechanisms, resulting in unsatisfactory dilution effects of raw materials and difficulty in quickly diluting the raw materials, thereby affecting production efficiency, the present application provides a microemulsified cutting fluid dilution and preparation device.

[0005] The present application provides a microemulsified cutting fluid dilution and preparation device that adopts the following technical solution:

[0006] A micro-emulsified cutting fluid dilution and preparation device comprises a fixed seat and an engine mounted on the outer wall of the fixed seat, a bevel gear 1 is rotatably mounted on the middle part of the inner wall of the fixed seat, the output end of the bevel gear 1 is connected to a frame, support arms are fixed at both ends of the frame, a dilution preparation tank is rotatably mounted between the two support arms, a linkage mechanism is provided on the support arm, the linkage mechanism comprises a bevel gear 2 arranged on one side of the bevel gear 1, and a rotating wheel rotatably mounted on both sides of the outer wall of the support arm, a movable movable frame is provided inside the frame, and a sealing cover for sealing the dilution preparation tank is installed on the inner wall of the movable frame.

[0007] Preferably, mounting plates are welded on both sides of the bottom of the fixing seat, a plurality of mounting holes are opened inside the mounting plates, and the output end of the engine passes through the inner wall of the fixing seat and is transmitted to the bevel gear.

[0008] Preferably, the outer sleeves of the two rotating wheels are provided with belts, a movable hole is opened on one side of the back wall of the frame, and a connecting shaft is rotatably installed inside the movable hole.

[0009] Preferably, one end of the connecting shaft extends outside the frame and is fixed to one of the rotating wheels, and the second bevel gear is fixed to the outer wall of the connecting shaft.

[0010] Preferably, a slide groove is opened on one side of the inner wall of the frame, a hydraulic cylinder is installed in the slide groove, the output end of the hydraulic cylinder is connected to one end of the movable frame, and one end of the movable frame extends out of the slide groove and is fixed with a slider.

[0011] Preferably, a rotating shaft is installed inside the movable frame, one end of the rotating shaft is fixed to the outer wall of the sealing cover, a conduit is connected to the center of the outer wall of the movable frame, the output end of the conduit extends into the sealing cover, a connecting rod is welded to the inner wall of the sealing cover, and a dilution filter cover is clamped inside the connecting rod.

[0012] In summary, this application has the following beneficial technical effects:

[0013] The present application uses the connection setting of the hydraulic cylinder, the movable frame and the sealing cover to adjust the opening and closing of the sealing cover and the dilution preparation tank, which is convenient for cleaning the interior, and the good sealing performance can prevent external impurities from entering the tank, thereby ensuring the purity of the micro-emulsified cutting fluid. Through the setting of the dilution filter cover, the dilution liquid is pumped into the dilution preparation tank, and the dilution liquid continuously flushes the micro-emulsified cutting fluid raw materials, so that it flows into the tank after being filtered by the dilution filter cover, which can quickly and effectively dilute the raw materials and improve production efficiency. Through the linkage setting of bevel gear 1, bevel gear 2, the runner and the belt, the dilution preparation tank can be driven to rotate 360 degrees in multiple directions, so that the micro-emulsified cutting fluid raw materials inside can be fully shaken and integrated, thereby ensuring the uniformity of dilution and improving the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a rear view of a device for diluting and preparing a microemulsified cutting fluid according to an embodiment of the application.

[0015] Figure 2 This is a front view of a device for diluting and preparing a microemulsified cutting fluid according to an embodiment of the application.

[0016] Figure 3 It is a structural diagram of the rack of the application embodiment.

[0017] Figure 4 It is a schematic structural diagram of the sealing cover of the application embodiment.

[0018] Explanation of the accompanying symbols: 1. Fixed seat; 2. Engine; 3. Mounting plate; 4. Frame; 5. Support arm; 6. Dilution preparation tank; 7. Rotor; 8. Belt; 9. Bevel gear 1; 10. Bevel gear 2; 11. Hydraulic cylinder; 12. Rotating shaft; 13. Movable hole; 14. Connecting shaft; 15. Slide; 16. Slider; 17. Moving frame; 18. Conduit; 19. Sealing cover; 20. Connecting rod; 21. Dilution filter cover. DETAILED DESCRIPTION

[0019] The following is combined with Figure 1-4 This application is described in further detail.

[0020] The present application discloses a device for preparing a microemulsified cutting fluid dilution. Figure 1 , including a fixed base 1 and an engine 2 installed on the outer wall of the fixed base 1, mounting plates 3 are welded on both sides of the bottom of the fixed base 1, and a number of mounting holes are opened inside the mounting plate 3. The fixed base 1 can be positioned by the mounting plate 3, and a bevel gear 9 is rotatably installed in the middle of the inner wall of the fixed base 1. The output end of the engine 2 passes through the inner wall of the fixed base 1 and transmits with the bevel gear 9, so that the bevel gear 9 can be driven to rotate, and the output end of the bevel gear 9 is connected to the frame 4, thereby driving the entire frame 4 to rotate circumferentially, and support arms 5 are fixed at both ends of the frame 4, and a dilution preparation tank 6 is rotatably installed between the two support arms 5, so that the micro-emulsified cutting fluid inside the dilution preparation tank 6 can be mixed and diluted.

[0021] Reference Figure 2-Figure 3 As shown, a linkage mechanism is provided on the support arm 5, which includes a bevel gear 2 10 provided on one side of the bevel gear 1 9, and wheels 7 rotatably installed on both sides of the outer wall of the support arm 5. Since a movable hole 13 is opened on one side of the back wall of the frame 4, a connecting shaft 14 is rotatably installed inside the movable hole 13, and one end of the connecting shaft 14 extends to the outside of the frame 4 and is fixed to one of the wheels 7, while the output end of the other wheel 7 extends into the support arm 5 and is fixed to the outer wall of the dilution preparation tank 6, and the bevel gear 2 10 is fixed to the outer wall of the connecting shaft 14. Therefore, as the bevel gear 1 9 rotates, it will engage with the bevel gear 2 10, which can drive the connecting shaft 14 to rotate and drive the wheels 7 to rotate synchronously. Because the outer shells of the two wheels 7 are provided with belts 8, the two wheels 7 can be linked to rotate synchronously through the belt 8, which can drive the dilution preparation tank 6 to rotate inside the support arm 5 to mix the micro-emulsified cutting fluid inside.

[0022] In the present application, a movable movable frame 17 is provided inside the frame 4, and a sealing cover 19 for sealing the dilution preparation tank 6 is installed on the inner wall of the frame 4. A slide groove 15 is provided on one side of the inner wall of the frame 4, and a hydraulic cylinder 11 is installed in the slide groove 15. The output end of the hydraulic cylinder 11 is connected to one end of the movable frame 17, and one end of the movable frame 17 extends to the outside of the slide groove 15 and is fixed with a slider 16. As the hydraulic cylinder 11 contracts, the movable frame 17 will be driven to move to the corresponding position in the slide groove 15, and the slider 16 cooperates with the sliding positioning.

[0023] Combine Figure 4 As shown, a rotating shaft 12 is rotatably installed inside the movable frame 17, one end of the rotating shaft 12 is fixed to the outer wall of the sealing cover 19, and a conduit 18 is connected to the center of the outer wall of the movable frame 17. The external water pump can be connected through the conduit 18 to dilute the internal micro-emulsified cutting fluid. The output end of the conduit 18 extends into the sealing cover 19, and the outside of the conduit 18 is sealed during operation. A connecting rod 20 is welded to the inner wall of the sealing cover 19, and a dilution filter cover 21 is clamped inside the connecting rod 20. The micro-emulsified cutting fluid raw material can be put into the dilution filter cover 21 in advance, and it can be filtered and diluted by flushing with subsequent water flow.

[0024] The implementation principle of the micro-emulsified cutting fluid dilution and preparation device of the present application is as follows: when in use, the micro-emulsified cutting fluid raw material is put into the dilution filter cover 21 in advance, and then the hydraulic cylinder 11 is contracted to push the movable frame 17 to slide close in the slide 15, and then the sealing cover 19 can be pushed to cover the outer wall of the dilution preparation tank 6 for sealing, and the sealing bolts are used to reinforce the dilution preparation tank 6 and the sealing cover 19, and then the external water pump is connected through the conduit 18 to pump the dilution liquid into the interior of the dilution preparation tank 6. At this time, the dilution liquid continuously flushes the micro-emulsified cutting fluid raw material, so that After being filtered by the dilution filter cover 21, it flows into the dilution preparation tank 6. At this time, the conduit 18 is sealed, and then the engine 2 drives the bevel gear 1 9 to rotate and engage with the bevel gear 2 10, which then drives the frame 4 to rotate circumferentially. At the same time, as the bevel gear 2 10 rotates, the connecting shaft 14 is driven to rotate, and the two wheels 7 are rotated in conjunction with the belt 8, and then the dilution preparation tank 6 can be driven to continue rotating on the inner wall of the support arm 5, which can promote the dilution preparation tank 6 to rotate in multiple directions of 360 degrees, so that the micro-emulsified cutting fluid raw materials inside can be fully shaken and integrated to ensure the uniformity of dilution.

[0025] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0026] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0027] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0028] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A device for preparing a microemulsified cutting fluid dilution, comprising a fixing seat (1) and a motor (2) mounted on the outer wall of the fixing seat (1), characterized in that: A bevel gear 1 (9) is rotatably mounted on the middle portion of the inner wall of the fixed seat (1); the output end of the bevel gear 1 (9) is connected to a frame (4); support arms (5) are fixed at both ends of the frame (4); a dilution preparation tank (6) is rotatably mounted between the two support arms (5); a linkage mechanism is provided on the support arms (5); the linkage mechanism comprises a bevel gear 2 (10) provided on one side of the bevel gear 1 (9) and a rotating wheel (7) rotatably mounted on both sides of the outer wall of the support arms (5); a movable movable frame (17) is provided inside the frame (4); a sealing cover (19) for sealing the dilution preparation tank (6) is installed on the inner wall of the movable frame (17).

2. The device for diluting and preparing a microemulsified cutting fluid according to claim 1, characterized in that: Mounting plates (3) are welded on both sides of the bottom of the fixing seat (1), and a plurality of mounting holes are provided inside the mounting plates (3). The output end of the engine (2) passes through the inner wall of the fixing seat (1) and is driven by a bevel gear (9).

3. The device for diluting and preparing a microemulsified cutting fluid according to claim 1, characterized in that: The outer shells of the two rotating wheels (7) are provided with belts (8); a movable hole (13) is opened on one side of the back wall of the frame (4); a connecting shaft (14) is rotatably installed inside the movable hole (13).

4. The device for diluting and preparing a microemulsified cutting fluid according to claim 3, characterized in that: One end of the connecting shaft (14) extends to the outside of the frame (4) and is fixed to one of the rotating wheels (7), and the second bevel gear (10) is fixed to the outer wall of the connecting shaft (14).

5. The device for diluting and preparing a microemulsified cutting fluid according to claim 1, characterized in that: A slide groove (15) is provided on one side of the inner wall of the frame (4), a hydraulic cylinder (11) is installed in the slide groove (15), an output end of the hydraulic cylinder (11) is connected to one end of a movable frame (17), and one end of the movable frame (17) extends out of the slide groove (15) and is fixed with a slider (16).

6. The device for diluting and preparing a microemulsified cutting fluid according to claim 5, characterized in that: A rotating shaft (12) is rotatably mounted inside the movable frame (17), one end of the rotating shaft (12) is fixed to the outer wall of the sealing cover (19), a conduit (18) is connected to the center of the outer wall of the movable frame (17), the output end of the conduit (18) extends into the sealing cover (19), a connecting rod (20) is welded to the inner wall of the sealing cover (19), and a dilution filter cover (21) is clamped inside the connecting rod (20).

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