Reaction kettle auxiliary reloading device for zanthoxylum oil extraction

Abstract

The utility model provides a reaction kettle auxiliary reloading device for zanthoxylum oil extraction. The reaction kettle auxiliary reloading device for zanthoxylum oil extraction comprises two support frames fixedly mounted at the top of an ultra-supercritical extraction device, the transverse plate is fixedly installed on the two supporting frames, and a sliding groove is formed in the bottom of the transverse plate; the screw rods are rotationally installed on the inner walls of the two sides of the sliding groove, and the two ends of each screw rod extend to the outer portion of the transverse plate; and the servo motor is arranged on one side of the transverse plate, and an output shaft of the servo motor is fixedly connected with one end of the screw rod. The reaction kettle auxiliary reloading device for extracting zanthoxylum oil provided by the utility model solves the problem that the carried reaction kettle is easy to swing when the existing reaction kettle auxiliary reloading device for extracting zanthoxylum oil is used.

Description

Technical Field

[0001] The utility model relates to the technical field of pepper oil processing, in particular to a reaction kettle auxiliary changing device for pepper oil extraction. Background Art

[0002] Sichuan pepper oil is a natural volatile oil extracted from the kernels and husks of Sichuan pepper seeds. It boasts an aromatic aroma, distinctive flavor, and is rich in unsaturated fatty acids. After refining and certain processing steps, Sichuan pepper oil can be used as a flavoring ingredient and medicinally. Currently, common methods for processing Sichuan pepper oil include oil immersion, pressing, solvent extraction, supercritical extraction, and subcritical extraction. Supercritical extraction, also known as supercritical CO2 extraction, is a novel technique for extracting active ingredients from plants using supercritical fluid instead of organic solvents. This method uses liquid CO2 to extract the active ingredients from Sichuan pepper. This non-toxic, non-flammable and non-explosive CO2 fluid is harmless to the active ingredients, leaving no organic solvent residue. The resulting product is highly pure, resulting in high-quality Sichuan pepper essential oil. The supercritical extraction equipment consists of a main body with a reactor port located at the top. During use, several reactors containing raw materials are placed one by one through the port into corresponding slots within the main body. Once assembled and secured, extraction can begin.

[0003] After searching, the authorization announcement number CN219449081U is a reactor auxiliary replacement device for supercritical extraction of pepper oil, and its structure includes a supercritical extraction device. A placement port for installing the reactor is provided on the top of the supercritical extraction device; a lifting frame is provided above the placement port of the supercritical extraction device, and a lifting device that moves along the lifting frame is provided on the lifting frame, and a lifting rope with a fixed clamp is provided on the lifting device. The utility model has a simple structure and low cost. By adding a lifting device above the placement port of the existing supercritical extraction device, the reactor can be assisted to be quickly replaced. The operation is convenient and flexible, and manpower and labor for replacement can be saved. The fixed clamp can not only complete the rapid fixing and lifting of the reactor, but also ensure that the reactor can be placed vertically and accurately into the corresponding slot of the supercritical extraction device, and the operation efficiency is high.

[0004] However, while this device improves reloading efficiency, its reliance on a sling to transport the reactor can cause the reactor to sway during transport, making it difficult to maintain balance. This swaying not only increases the difficulty of reloading but also poses a potential threat to equipment and personnel safety.

[0005] Therefore, it is necessary to provide a reactor auxiliary changing device for pepper oil extraction to solve the above technical problems. Utility Model Content

[0006] In order to solve the technical problem that the reactor being transported is prone to swinging during use in the existing reactor auxiliary changing device for pepper oil extraction, the utility model provides a reactor auxiliary changing device for pepper oil extraction.

[0007] The auxiliary changing device for a reactor for extracting pepper oil provided by the utility model comprises: two supporting frames fixedly mounted on the top of an ultra-supercritical extraction device; a horizontal plate, the horizontal plate being fixedly mounted on the two supporting frames, a sliding groove being provided at the bottom of the horizontal plate; a screw, the screw being rotatably mounted on the inner walls on both sides of the sliding groove, both ends of the screw extending to the outside of the horizontal plate; a servo motor, the servo motor being arranged on one side of the horizontal plate, the output shaft of the servo motor being fixedly connected to one end of the screw; a slider threadedly mounted on the screw, the slider being slidably connected to the inner wall of the sliding groove; and a changing mechanism, the changing mechanism being assembled on the slider and being used for transporting a reactor filled with pepper oil raw material.

[0008] Preferably, the changing mechanism includes a support plate, a winch, a lifting rope, a shell, a plurality of telescopic rods, a dual-axis motor, two screw rods, two connecting plates and two clamping rings, the support plate is fixedly mounted on the bottom of the slider, the winch is fixedly mounted on the bottom of the support plate, the lifting rope is arranged on the winch, the shell is fixedly mounted on the bottom end of the lifting rope, the plurality of telescopic rods are fixedly mounted on the bottom of the support plate, the bottom ends of the plurality of telescopic rods are fixedly connected to the top of the shell, the dual-axis motor is fixedly mounted on the top inner wall of the shell, the two screw rods are rotatably mounted on the shell, the ends of the two screw rods close to each other are respectively fixedly connected to the two output shafts of the dual-axis motor, the two connecting plates are respectively threaded on the two screw rods, and the two clamping rings are respectively fixedly mounted on the two connecting plates.

[0009] Preferably, a support base is fixedly installed on the top of the transverse plate, and the bottom of the support base is fixedly connected to the servo motor.

[0010] Preferably, the two support frames are both configured to be U-shaped, and both support frames are made of metal.

[0011] Preferably, the screw and the two lead screws are made of stainless steel, and the two clamping rings are both arranged in an arc shape.

[0012] Preferably, a limiting rod is fixedly mounted on the inner wall of the shell, and the limiting rod is slidably connected to the two connecting plates.

[0013] Preferably, the horizontal plate is configured as a rectangle, and the sliding groove is configured as a bar.

[0014] Compared with the related art, the reactor auxiliary changing device for pepper oil extraction provided by the present invention has the following beneficial effects:

[0015] The utility model provides an auxiliary changing device for a reactor for extracting pepper oil. The changing mechanism is composed of a support plate, a winch, a lifting rope, a shell, a plurality of telescopic rods, a dual-axis motor, two screw rods, two connecting plates and two clamping rings. The reactor containing the pepper oil raw material can be conveniently lifted or lowered. During the lifting process, absolute stability can be maintained, and the reactor will not swing, which can reduce the difficulty of the changing work and improve the safety of the changing work. Through the coordinated use of the screw rod and the servo motor, the lifted reactor can be moved above the corresponding placement port on the top of the supercritical extraction device. In this way, the reactor can be placed in the corresponding placement port by simply starting the winch in reverse. The auxiliary effect is good and the changing is relatively fast and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a preferred embodiment of the reactor auxiliary reloading device for pepper oil extraction provided by the present invention;

[0017] Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown;

[0018] Figure 3 for Figure 1 An enlarged schematic diagram of part B is shown;

[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the support frame in the utility model.

[0020] Numbers in the figure: 1. Supercritical extraction device; 2. Support frame; 3. Horizontal plate; 4. Screw; 5. Servo motor; 6. Slider; 7. Support plate; 8. Winch; 9. Lifting rope; 10. Housing; 11. Telescopic rod; 12. Dual-axis motor; 13. Screw; 14. Connecting plate; 15. Snap ring; 16. Support seat. DETAILED DESCRIPTION

[0021] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0022] Please refer to Figure 1-Figure 4 ,in, Figure 1 This is a structural schematic diagram of a preferred embodiment of the reactor auxiliary reloading device for pepper oil extraction provided by the present invention; Figure 2 for Figure 1 An enlarged schematic diagram of part A is shown; Figure 3 for Figure 1 An enlarged schematic diagram of part B is shown; Figure 4The present invention is a schematic diagram of the three-dimensional structure of the support frame. The reactor auxiliary changing device for pepper oil extraction comprises: two support frames 2 fixedly mounted on the top of an ultra-supercritical extraction device 1; a horizontal plate 3 fixedly mounted on the two support frames 2, with a sliding groove formed at the bottom of the horizontal plate 3; a screw 4 rotatably mounted on the inner walls of the sliding groove on both sides, with both ends of the screw 4 extending to the outside of the horizontal plate 3; a servo motor 5 disposed on one side of the horizontal plate 3, with the output shaft of the servo motor 5 fixedly connected to one end of the screw 4; a slider 6 threadedly mounted on the screw 4, with the slider 6 slidingly connected to the inner wall of the sliding groove; and a changing mechanism mounted on the slider 6 for transporting the reactor containing the pepper oil raw material. The changing mechanism facilitates the lifting or lowering of the reactor containing the pepper oil raw material. During the lifting process, the reactor can maintain absolute stability and prevent the reactor from swinging, thereby reducing the difficulty of the changing work and improving the safety of the changing work.

[0023] The changing mechanism includes a support plate 7, a winch 8, a lifting rope 9, a shell 10, a plurality of telescopic rods 11, a dual-axis motor 12, two screw rods 13, two connecting plates 14 and two snap rings 15. The support plate 7 is fixedly mounted on the bottom of the slider 6, the winch 8 is fixedly mounted on the bottom of the support plate 7, the lifting rope 9 is arranged on the winch 8, the shell 10 is fixedly mounted on the bottom end of the lifting rope 9, a plurality of telescopic rods 11 are fixedly mounted on the bottom of the support plate 7, the bottom ends of a plurality of telescopic rods 11 are fixedly connected to the top of the shell 10, the dual-axis motor 12 is fixedly mounted on the top inner wall of the shell 10, the two screw rods 13 are rotatably mounted on the shell 10, and the ends of the two screw rods 13 close to each other are respectively fixedly connected to the two output shafts of the dual-axis motor 12, the two connecting plates 14 are respectively threaded on the two screw rods 13, and the two snap rings 15 are respectively fixedly mounted on the two connecting plates 14.

[0024] A support base 16 is fixedly installed on the top of the transverse plate 3, and the bottom of the support base 16 is fixedly connected to the servo motor 5. The support base 16 can support and fix the servo motor 5 to prevent the servo motor 5 from rotating during use.

[0025] The two support frames 2 are both configured to be U-shaped, and are made of metal. The two support frames 2 made of metal can withstand a larger load and maintain stability during long-term use.

[0026] The screw rod 4 and the two lead screws 13 are both made of stainless steel, and the two clamping rings 15 are both arranged in an arc shape. The screw rod 4 and the two lead screws 13 made of stainless steel have excellent corrosion resistance and oxidation resistance and have a good service life.

[0027] A limiting rod is fixedly mounted on the inner wall of the housing 10 , and the limiting rod is slidably connected to the two connecting plates 14 . The use of the limiting rod enables the two connecting plates 14 to maintain good stability during movement.

[0028] The transverse plate 3 is configured to be rectangular, and the sliding groove is configured to be strip-shaped.

[0029] It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.

[0030] The working principle of the reactor auxiliary changing device for pepper oil extraction provided by the utility model is as follows:

[0031] A plurality of placement ports for installing reactors are provided on the top of the ultra-supercritical extraction device 1. When the reactor filled with the pepper oil raw material needs to be placed in the corresponding placement port, the dual-axis motor 12 is started, and the dual-axis motor 12 will drive the two screw rods 13 to rotate, and the two screw rods 13 will drive the two connecting plates 14 to approach each other, and the two connecting plates 14 will drive the two clamping rings 15 to approach each other, so that the reactor can be tightly clamped. After the reactor is clamped, the winch 8 is started, and the winch 8 can reel in the lifting rope 9, so that the shell 10 and the clamped reactor can be lifted. During the lifting process, the plurality of telescopic rods 11 will also be retracted. Due to the use of the plurality of telescopic rods 11, the shell 10 and the reactor can be prevented from swinging during the movement, so that the reactor can be moved. Maintaining absolute stability during the movement can reduce the difficulty of the changing work and improve the safety of the changing work. After the reactor is hoisted to a suitable height, the winch 8 is turned off, and then the servo motor 5 is started. The servo motor 5 will drive the screw 4 to rotate, and the screw 4 will drive the slider 6 to move horizontally, and the slider 6 will drive the support plate 7 to move horizontally, so that the reactor can be moved to a suitable position. Then the winch 8 is started in the reverse direction, so that the winch 8 unwinds the lifting rope 9, so that the reactor can be slowly placed into the corresponding placement port. Due to the action of multiple telescopic rods 11, the stability of the reactor during the placement process can be effectively guaranteed. If you want to move the reactor from the placement port, you can use the same method as above. The replacement is faster and more convenient, and it is safer and more stable to use.

[0032] Compared with the related art, the reactor auxiliary changing device for pepper oil extraction provided by the present invention has the following beneficial effects:

[0033] The utility model provides an auxiliary changing device for a reactor for extracting pepper oil. The changing mechanism is composed of a support plate 7, a winch 8, a lifting rope 9, a shell 10, a plurality of telescopic rods 11, a dual-axis motor 12, two screw rods 13, two connecting plates 14 and two clamping rings 15. The reactor containing the pepper oil raw material can be conveniently lifted or lowered. During the lifting process, absolute stability can be maintained and the reactor will not swing, which can reduce the difficulty of the changing work and improve the safety of the changing work. Through the coordinated use of the screw rod 4 and the servo motor 5, the lifted reactor can be moved to above the corresponding placement port on the top of the supercritical extraction device 1. In this way, as long as the winch 8 is started in reverse, the reactor can be placed in the corresponding placement port. The auxiliary effect is good and the changing is relatively fast and convenient.

[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A reactor auxiliary reloading device for extracting pepper oil, characterized in that: include: Two support frames fixedly mounted on the top of the ultra-supercritical extraction device; A horizontal plate, the horizontal plate is fixedly mounted on the two support frames, and a sliding groove is provided at the bottom of the horizontal plate; a screw rod rotatably mounted on inner walls on both sides of the sliding groove, with both ends of the screw rod extending to the outside of the horizontal plate; A servo motor, wherein the servo motor is arranged on one side of the horizontal plate, and an output shaft of the servo motor is fixedly connected to one end of the screw; a slider threadably mounted on the screw rod, the slider being slidably connected to the inner wall of the sliding groove; The changing mechanism is assembled on the slider and is used for transporting the reactor filled with pepper oil raw materials. The changing mechanism includes a support plate, a winch, a lifting rope, a shell, multiple telescopic rods, a dual-axis motor, two screw rods, two connecting plates and two clamping rings. The support plate is fixedly mounted on the bottom of the slider, the winch is fixedly mounted on the bottom of the support plate, the lifting rope is arranged on the winch, the shell is fixedly mounted on the bottom end of the lifting rope, multiple telescopic rods are fixedly mounted on the bottom of the support plate, the bottom ends of multiple telescopic rods are fixedly connected to the top of the shell, the dual-axis motor is fixedly mounted on the top inner wall of the shell, the two screw rods are rotatably mounted on the shell, the ends of the two screw rods close to each other are respectively fixedly connected to the two output shafts of the dual-axis motor, the two connecting plates are respectively threaded on the two screw rods, and the two clamping rings are respectively fixedly mounted on the two connecting plates.

2. The reactor auxiliary reloading device for extracting pepper oil according to claim 1, characterized in that: A support base is fixedly installed on the top of the transverse plate, and the bottom of the support base is fixedly connected to the servo motor.

3. The reactor auxiliary reloading device for extracting pepper oil according to claim 1, characterized in that: The two support frames are both arranged in a U shape, and the two support frames are both made of metal.

4. The reactor auxiliary reloading device for extracting Zanthoxylum bungeanum oil according to claim 2, characterized in that: The screw rod and the two lead screws are both made of stainless steel, and the two clamping rings are both arranged in an arc shape.

5. The reactor auxiliary reloading device for extracting pepper oil according to claim 1, characterized in that: A limiting rod is fixedly mounted on the inner wall of the shell, and the limiting rod is slidably connected to the two connecting plates.

6. The reactor auxiliary reloading device for extracting pepper oil according to claim 1, characterized in that: The horizontal plate is configured to be rectangular, and the sliding groove is configured to be strip-shaped.

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