Sodium carbonate crushing device with screening structure
By designing a sodium carbonate crushing device with a screening structure, ultra-fine crushing and particle size screening of sodium carbonate is achieved using the slap module and the screening module, the product quality problems caused by insufficient crushing are solved and the crushing efficiency and quality are improved.
Patent Information
- Application Number
- CN202421933393.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing sodium carbonate crushing device has not been fully refined in the crusher, resulting in large-sized particles in the final product, affecting the product quality, and requiring secondary crushing to reduce working efficiency.
A sodium carbonate crushing device with a screening structure is designed. By using the thrust generated by high-speed rotation, the material hits the concave and convex tooth plates, combining the particle motion component and the screening component to realize ultra-fine crushing and particle size screening to ensure that the sodium carbonate reaches the required particle size.
The quality and efficiency of sodium carbonate crushing are improved, the workload of secondary crushing is reduced, and the work efficiency of staff is improved.
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Figure CN223233927U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sodium carbonate crushing, in particular to a sodium carbonate crushing device with a screening structure. Background Art
[0002] With the rapid development of the new energy industry, sodium-ion batteries, as a new battery category, are rapidly gaining industrialization due to their advantages in resource cost, energy density, high-temperature resistance, and cycle life. This has led to a corresponding increase in demand for cathode materials for sodium-ion batteries. Numerous types of cathode materials are used to synthesize sodium-ion batteries. Considering the cost, process safety, and acid-alkalinity requirements of large-scale industrial production, sodium carbonate is the optimal sodium source for the industrial production of sodium battery cathode materials.
[0003] Layered oxide cathode materials, the first industrialized cathode materials for sodium-ion batteries, require sodium carbonate pulverization during production to ensure material performance and safety. Common sodium carbonate pulverization equipment, when the sodium carbonate particles are not sufficiently refined in the pulverizer, results in some larger particles in the final product, which in turn affects overall product quality. Workers often need to screen those sodium carbonate particles that do not meet the standard particle size and return them to the pulverizer for secondary or multiple pulverization, reducing work efficiency and increasing workload.
[0004] Therefore, for the above-mentioned sodium carbonate crushing device, when the sodium carbonate particles are not sufficiently refined in the crusher, some larger particles will be present in the final product, thereby affecting the overall product quality, which urgently needs to be solved. Utility Model Content
[0005] In order to overcome the problem of common sodium carbonate crushing devices, when the sodium carbonate particles are not sufficiently refined in the crusher, some larger particles will appear in the final product, which will affect the overall product quality. Secondary crushing is required, which reduces work efficiency and increases the workload of staff.
[0006] The technical solution of the utility model is: a sodium carbonate crushing device with a screening structure, including a device main body, two connecting blocks are fixedly provided on the inner surface of the device main body, the inner sides of the two connecting blocks are fixedly connected to a mounting box, the upper end of the mounting box is provided with a screening assembly, the internal installation of the mounting box is connected with a slapping assembly, the upper end surface of the device main body is movably connected with a top cover, the lower end surface of the top cover is fixedly connected to one end of two support rods, the other end of the support rod is fixed with a fixing plate, the lower end surface of the fixing plate is fixedly provided with a tooth plate, the fixed plate is connected with a particle movement assembly, the screening assembly includes a mounting part, a screening net and a mounting frame, the slapping assembly includes a motor three, a rotating rod two and a striking block, the particle movement assembly includes a motor one, a rotating rod one and a spiral support plate, the inner top surface of the mounting box is fixedly provided with a motor three, the output end of the motor three is fixedly provided with a rotating rod two, and the surface of the rotating rod two is fixedly connected with a striking block.
[0007] Preferably, by setting up a beating component, the thrust generated by high-speed rotation is used to throw the material out and hit it on the concave and convex tooth plate, resulting in violent collision, friction, and shearing to achieve ultra-fine crushing of the particles. The starting motor three drives the rotating rod two to rotate, thereby driving the hitting block to rotate. The hitting block beats the material, and the material hits the concave and convex tooth plate, thereby crushing it. By cooperating with the particle motion component, the material moves upward in a clockwise spiral, and the rebound effect of the hitting block changes the direction of movement, which can accelerate the material to a linear speed of about one hundred and eighty meters per second. First, it collides with other particles to be crushed, and then collides with the concave and convex tooth plate. Then, in conjunction with the screening component, the crushed heavy sodium carbonate is screened out to obtain fine powder that meets the particle size requirements, and the material that does not meet the particle size requirements continues to be crushed in the device, thereby ensuring that the heavy sodium carbonate is processed into fine powder of the required particle size, thereby improving the quality of crushing.
[0008] Preferably, the upper end of the top cover is connected to a feed pipe, the lower end of the feed pipe extends to the bottom of the fixed plate, and the upper end surface of the fixed plate is fixedly connected to a motor 1. The material is placed into the feed pipe and enters the crushing chamber of the device through the feed pipe for crushing.
[0009] Preferably, the output end of motor one is fixedly connected to rotating rod one, and a spiral support plate is fixedly provided on the surface of rotating rod one. Starting motor one can drive rotating rod one to rotate, thereby driving the spiral support plate to rotate. The spiral support plate can drive the material to move up and down in the crushing chamber to perform crushing work.
[0010] Preferably, motor 2 is installed on the inner bottom surface of the installation box, and the output end of motor 2 is fixedly connected to a rotating disk, which is recessed toward the center. Starting motor 2 can drive the rotating disk to rotate slowly, and the rotating disk rotates in the opposite direction to the spiral pallet, thereby increasing the speed at which the material moves on the spiral pallet.
[0011] Preferably, a mounting part is installed on the upper end surface of the mounting box, a screening mesh is installed on the upper end of the mounting part, and a mounting frame is fixedly provided on the upper end of the screening mesh. Fine powder that meets the standards moves through the screening mesh into the cavity between the screening mesh and the device body. When it is necessary to replace the screening mesh with a different specification or maintain the screening mesh, the top cover can be opened, and the mounting frame can be pulled to separate the mounting part from the mounting box, and the screening mesh can be taken out, which is convenient for replacement or maintenance, further improving the practicality of the device, and screening meshes of different specifications can screen out fine powders of different standards.
[0012] Preferably, a guide plate is fixedly provided on the lower end face of the device body, and a discharge port is fixedly provided on the lower end face of the guide plate. When the fine powder enters the cavity between the screening mesh and the device body, it will fall downward and fall on the guide plate, then slide through the guide plate into the discharge port and be discharged from the discharge port.
[0013] Preferably, four supporting legs are fixedly provided on the lower end surface of the guide plate, and a handle is fixedly provided on the upper end surface of the top cover. The setting of the supporting legs improves the structural stability of the device, and the setting of the handle makes it convenient for the user to open the top cover to replace or maintain the screening net.
[0014] Beneficial effects of the utility model:
[0015] 1. By setting up a beating component, the thrust generated by high-speed rotation is used to throw the material out and hit it on the concave and convex tooth plate, generating violent collision, friction and shearing to achieve ultra-fine crushing of the particles. The starting motor 3 drives the rotating rod 2 to rotate, thereby driving the striking block to rotate. The striking block beats the material, and the material hits the concave and convex tooth plate to perform the crushing work. By coordinating with the particle motion component, the material moves upward in a clockwise spiral, and the rebound effect of the striking block changes the direction of movement, which can accelerate the material to a linear speed of about 180 meters per second. First, it collides with other particles to be crushed, and then collides with the concave and convex tooth plate. Then, with the screening component, the crushed heavy sodium carbonate is screened out to obtain fine powder that meets the particle size requirements, and the material that does not meet the particle size requirements continues to be crushed in the device, thereby ensuring that the heavy sodium carbonate is processed into fine powder of the required particle size, thereby improving the quality of crushing;
[0016] 2. When you need to replace the screening mesh of different specifications or maintain the screening mesh, you can open the top cover, pull the installation frame to make the installation part separate from the installation box, and then take out the screening mesh, which is convenient for replacement or maintenance, further improving the practicality of the device. Screening meshes of different specifications can screen out fine powders of different standards. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a schematic diagram of the three-dimensional structure of a sodium carbonate crushing device with a screening structure of the present invention;
[0018] Figure 2 Shown is a schematic diagram of the split three-dimensional structure of a sodium carbonate crushing device with a screening structure of the present invention;
[0019] Figure 3 Shown is a schematic diagram of a three-dimensional cross-sectional structure of a sodium carbonate crushing device with a screening structure of the present invention;
[0020] Figure 4 What is shown is a schematic diagram of a partial three-dimensional front section installation structure of a sodium carbonate crushing device with a screening structure of the present invention.
[0021] In the figure: 1. Device body; 2. Top cover; 3. Handle; 4. Feed pipe; 5. Support leg; 6. Support rod; 7. Fixed plate; 8. Motor 1; 9. Rotating rod 1; 10. Screw support plate; 11. Tooth plate; 12. Guide plate; 13. Connecting block; 14. Mounting box; 15. Motor 2; 16. Motor 3; 17. Rotating rod 2; 18. Striking block; 19. Mounting part; 20. Screening net; 21. Mounting frame; 22. Discharge port; 23. Rotating disk. DETAILED DESCRIPTION
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] See also Figures 1-4 The utility model provides an embodiment: a sodium carbonate crushing device with a screening structure, comprising a device body 1, two connecting blocks 13 are fixedly provided on the inner surface of the device body 1, the inner sides of the two connecting blocks 13 are fixedly connected with an installation box 14, the upper end of the installation box 14 is provided with a screening component, the interior of the installation box 14 is installed and connected with a slapping component, the upper end surface of the device body 1 is movably connected with a top cover 2, the lower end surface of the top cover 2 is fixedly connected to one end of two support rods 6, and the other end of the support rod 6 is fixed with a fixed Fixed plate 7, the lower end surface of the fixed plate 7 is fixedly provided with a tooth plate 11, the fixed plate 7 is connected to the particle movement component, the screening component includes a mounting part 19, a screening net 20 and a mounting frame 21, the beating component includes a motor three 16, a rotating rod two 17 and a striking block 18, the particle movement component includes a motor one 8, a rotating rod one 9 and a spiral support plate 10, the inner top surface of the mounting box 14 is fixedly provided with a motor three 16, the output end of the motor three 16 is fixedly provided with a rotating rod two 17, and the surface of the rotating rod two 17 is fixedly connected with a striking block 18.
[0024] See also Figures 1-4In this embodiment, the upper end of the top cover 2 is connected to the feed pipe 4, the lower end of the feed pipe 4 extends to the bottom of the fixed plate 7, the upper end surface of the fixed plate 7 is fixedly connected to the motor 8, the material is put into the feed pipe 4, and enters the crushing chamber of the device through the feed pipe 4 for crushing, the output end of the motor 8 is fixedly connected to the rotating rod 9, and the surface of the rotating rod 9 is fixedly provided with a spiral support plate 10. Starting the motor 8 can drive the rotating rod 9 to rotate, thereby driving the spiral support plate 10 to rotate, and the spiral support plate 10 can drive the material to move up and down in the crushing chamber to perform crushing.
[0025] See also Figures 1-4 In this embodiment, a second motor 15 is installed on the inner bottom surface of the installation box 14. The output end of the second motor 15 is fixedly connected to a rotating disk 23. The rotating disk 23 is recessed toward the center. Starting the second motor 15 can drive the rotating disk 23 to rotate slowly. The rotating direction of the rotating disk 23 is opposite to that of the spiral support plate 10, thereby increasing the speed at which the material moves on the spiral support plate 10. A mounting part 19 is installed on the upper end surface of the installation box 14. A screening mesh 20 is installed on the upper end of the mounting part 19. A mounting frame 21 is fixedly provided on the upper end of the screening mesh 20. Fine powder that meets the standards passes through the screening mesh 20 and moves into the cavity between the screening mesh 20 and the device body 1. When it is necessary to replace the screening mesh 20 of different specifications or maintain the screening mesh 20, the top cover 2 can be opened and the mounting frame 21 can be pulled to remove the mounting part 19. The screening mesh 20 can be taken out from the installation box 14, which is convenient for replacement or maintenance. The practicality of the device is further mentioned. Screening meshes 20 of different specifications can screen out fine powders of different standards. The lower end face of the device body 1 is fixedly provided with a guide plate 12, and the lower end face of the guide plate 12 is fixedly provided with a discharge port 22. When the fine powder enters the cavity between the screening mesh 20 and the device body 1, it will fall downward and fall on the guide plate 12, and then slide into the discharge port 22 through the guide plate 12 and be discharged from the discharge port 22. The lower end surface of the guide plate 12 is fixedly provided with four supporting legs 5, and the upper end face of the top cover 2 is fixedly provided with a handle 3. The setting of the supporting legs 5 improves the structural stability of the device, and the setting of the handle 3 makes it convenient for the user to open the top cover 2 and replace or maintain the screening mesh 20.
[0026] When working, the material is put into the feed pipe 4 and enters the crushing chamber of the device through the feed pipe 4 for crushing. By setting a slapping component, the thrust generated by high-speed rotation is used to throw the material out and hit it on the concave and convex tooth plate 11, resulting in violent collision, friction, and shearing to achieve ultra-fine crushing of particles. Starting motor 18 can drive rotating rod 19 to rotate, thereby driving spiral support plate 10 to rotate, and spiral support plate 10 can drive the material to move up and down in the crushing chamber. Starting motor 2 15 can drive rotating disk 23 to rotate slowly. The rotating disk 23 rotates in the opposite direction to the spiral support plate 10, thereby increasing the speed of the material moving on the spiral support plate 10. Starting motor 3 16 drives rotating rod 2 17 to rotate, thereby driving striking block 18 to rotate, striking block 18 slaps the material, and the material hits the concave and convex tooth plate 11, thereby performing crushing. By cooperating with the particle motion component, the material moves upward in a clockwise spiral, and the rebound effect of striking block 18 changes the direction of movement, which can accelerate the material The linear speed reaches about 180 meters per second. First, it collides with other particles to be crushed, and then collides with the concave and convex tooth plate 11. Then, it cooperates with the screening component to screen out the fine powder that meets the particle size requirements from the crushed heavy sodium carbonate, and the material that does not meet the particle size requirements continues to be crushed in the device, thereby ensuring that the heavy sodium carbonate is processed into fine powder of the required particle size, thereby improving the quality of the crushing. The fine powder that meets the standard moves through the screening mesh 20 to the cavity between the screening mesh 20 and the device body 1. When it is needed When replacing the screening mesh 20 of different specifications or maintaining the screening mesh 20, the top cover 2 can be opened, and the installation frame 21 can be pulled to separate the installation part 19 from the installation box 14, and the screening mesh 20 can be taken out, which is convenient for replacement or maintenance, further improving the practicality of the device. The screening meshes 20 of different specifications can screen out fine powders of different standards. When the fine powder enters the cavity between the screening mesh 20 and the device body 1, it will fall downward and fall on the guide plate 12. It will slide into the discharge port 22 through the guide plate 12 and be discharged from the discharge port 22.
[0027] Through the above steps, by setting up a beating component, the thrust generated by high-speed rotation is used to throw the material out and hit it on the concave and convex tooth plate 11, generating violent collision, friction, and shearing to achieve ultra-fine crushing of the particles. The starting motor 3 16 drives the rotating rod 2 17 to rotate, thereby driving the striking block 18 to rotate, and the striking block 18 beats the material. The material hits the concave and convex tooth plate 11, thereby performing the crushing work. By cooperating with the particle motion component, the material is made to move upward in a clockwise spiral, and the rebound effect of the striking block 18 changes the direction of movement. First, it collides with other particles to be crushed, and the material can be accelerated to a linear speed of about 180 meters per second, and then collides with the concave and convex tooth plate 11, and then cooperates with the screening component to screen out the fine powder that meets the particle size requirements from the crushed heavy sodium carbonate, and the material that does not meet the particle size requirements continues to be crushed in the device, thereby ensuring that the heavy sodium carbonate is processed into fine powder of the required particle size, thereby improving the quality of the crushing.
[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A sodium carbonate crushing device with a screening structure, comprising a device body (1), characterized in that: Two connecting blocks (13) are fixedly provided on the inner surface of the device body (1), the inner sides of the two connecting blocks (13) are fixedly connected with an installation box (14), the upper end of the installation box (14) is provided with a screening assembly, and the interior of the installation box (14) is installed and connected with a slapping assembly. The upper end surface of the device body (1) is movably connected with a top cover (2), the lower end surface of the top cover (2) is fixedly connected with one end of two support rods (6), the other end of the support rods (6) is fixed with a fixing plate (7), and the lower end surface of the fixing plate (7) is fixedly provided with a tooth plate (11). The fixed plate (7) is connected to a particle movement component, the screening component includes a mounting member (19), a screening net (20) and a mounting frame (21), the slapping component includes a motor three (16), a rotating rod two (17) and a striking block (18), the particle movement component includes a motor one (8), a rotating rod one (9) and a spiral support plate (10), the inner top surface of the mounting box (14) is fixedly provided with the motor three (16), the output end of the motor three (16) is fixedly provided with the rotating rod two (17), and the surface of the rotating rod two (17) is fixedly connected with the striking block (18).
2. The sodium carbonate crushing device with a screening structure according to claim 1, characterized in that: The upper end of the top cover (2) is connected to a feed pipe (4), the lower end of the feed pipe (4) extends to the bottom of the fixed plate (7), and the upper end surface of the fixed plate (7) is fixedly connected to a motor 1 (8).
3. The sodium carbonate crushing device with a screening structure according to claim 2, characterized in that: The output end of the motor 1 (8) is fixedly connected to a rotating rod 1 (9), and a spiral supporting plate (10) is fixedly provided on the surface of the rotating rod 1 (9).
4. The sodium carbonate crushing device with a screening structure according to claim 1, characterized in that: The inner bottom surface of the installation box (14) is provided with a second motor (15), and the output end of the second motor (15) is fixedly connected with a rotating disk (23), and the rotating disk (23) is concave toward the center.
5. The sodium carbonate crushing device with a screening structure according to claim 4, characterized in that: The upper end surface of the installation box (14) is installed with a mounting piece (19), the upper end of the mounting piece (19) is installed with a screening net (20), and the upper end of the screening net (20) is fixedly provided with a mounting frame (21).
6. The sodium carbonate crushing device with a screening structure according to claim 1, characterized in that: A guide plate (12) is fixedly provided on the lower end surface of the device body (1), and a discharge port (22) is fixedly provided on the lower end surface of the guide plate (12).
7. The sodium carbonate crushing device with a screening structure according to claim 6, characterized in that: Four supporting legs (5) are fixedly provided on the lower end surface of the guide plate (12), and a handle (3) is fixedly provided on the upper end surface of the top cover (2).