Powder grinding, supplying and conveying system for carbon-containing material in activated carbon production

By using heating components to keep the static electricity dry and the conductive mechanism removed in the activated carbon production system, the problem of sticking wall caused by moisture and frictional static electricity is solved, and the transmission efficiency and safety are improved.

CN223233984UActive Publication Date: 2025-08-19PINGLUO XIANGTAI COAL CHEM
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Patent Information

Application Number
CN202422103359.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-19
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

During the existing activated carbon production process, carbon powder is easily affected by moisture and friction during the transmission process, causing carbon powder to stick to the wall, affecting the heat dissipation of the transmission equipment and increasing driving power consumption. At the same time, carbon powder leakage harms the workshop environment and health.

Method used

The heating assembly is used to keep the transmission mechanism dry, and the conductive mechanism is used to remove static electricity. It is designed through a closed transmission groove and a spiral guide plate, and is connected with the conductive mechanism and brush to prevent the carbon powder from sticking to the wall and electrostatic adsorption.

Benefits of technology

Effectively prevent carbon powder from getting damp and static sticking to the wall, improve transmission efficiency, reduce energy consumption, and protect the environment and the health of operators.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223233984U_ABST
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Abstract

The utility model belongs to the technical field of activated carbon manufacturing, and provides an activated carbon production carbon-containing material grinding, supplying and conveying system which comprises a feeding conveying mechanism, a grinding machine and a discharging conveying mechanism, a feeding port of the grinding machine is in butt joint with one end of the feeding conveying mechanism, and a discharging port of the grinding machine is in butt joint with one end of the discharging conveying mechanism; the feeding conveying mechanism comprises a conveying groove, a conveying belt installed on the inner wall of the conveying groove in a clearance mode, a cover plate connected with a groove opening of the conveying groove in a sealed mode and a heating assembly arranged on the outer wall of the conveying groove and the outer surface of the cover plate. In addition, the discharging conveying mechanism comprises a U-shaped material groove and a spiral material guide plate arranged in the U-shaped material groove, one end of the material guide plate and one end of the material guide plate are connected with the driving device, one end of the material guide plate is electrically connected with an electric brush of the electric conduction mechanism, and a powder grinding cabin of the powder grinding machine is connected with the electric conduction mechanism and then is grounded. The practicability of the activated carbon supply and delivery system is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of activated carbon manufacturing, and in particular to a carbonaceous material grinding and supply system for activated carbon production. Background Art

[0002] After activated carbon production is complete, the product needs to be shaped into the desired form before packaging. Some activated carbon blocks require grinding into a powdered form before packaging. Therefore, the resulting activated carbon blocks need to be transferred to a grinding mill to form a powder, which is then transferred to packaging equipment. Some powders, after being ground by the grinding mill, need to be pressed into a predetermined shape, depending on the environment in which the activated carbon is used; some are pressed into a ring shape. Consequently, multiple transfers are required between the relevant equipment. Existing transfer methods typically use suction equipment to transfer powdered material from one location to another. This suction method requires high power and can easily cause carbon powder to leak, affecting the workshop environment and the health of workshop personnel. Furthermore, during transfer, carbon powder easily absorbs moisture from the environment, reducing its dryness. Furthermore, due to static electricity generated by moisture and friction, carbon powder easily sticks to the inner walls of the transfer equipment during transfer. This stuck carbon powder not only affects the heat dissipation of the transfer equipment but also increases the output power of the drive equipment. Therefore, optimization of the transfer mechanism in the production system of activated carbon or related products is urgently needed to address the aforementioned technical issues. Utility Model Content

[0003] The present invention provides a system for grinding and feeding carbonaceous materials for producing activated carbon, so as to solve the problem of carbon powder sticking to the wall due to moisture or friction static electricity in existing transmission or feeding systems.

[0004] The utility model provides a carbonaceous material grinding and feeding system for producing activated carbon, comprising a feed transmission mechanism, a grinding mill, and a discharge transmission mechanism, wherein the feed port of the grinding mill is connected to one end of the feed transmission mechanism, and the discharge port of the grinding mill is connected to one end of the discharge transmission mechanism;

[0005] The feed conveying mechanism includes: a conveying trough, a conveying belt installed in a gap with the inner wall of the conveying trough, a cover plate sealed with the notch of the conveying trough, and a heating assembly arranged on the outer wall of the conveying trough and the outer surface of the cover plate, wherein the heating element of the heating assembly is insulated from the outer surface of the cover plate and the outer wall of the conveying trough;

[0006] The discharging transmission mechanism includes: a U-shaped material trough, a spiral material guide plate arranged in the U-shaped material trough, one end of the material guide plate is connected to the driving device, one end of the material guide plate is electrically connected to the brush of the conductive mechanism, and the grinding machine cabin of the grinding mill is connected to the conductive mechanism and then grounded.

[0007] Optionally, the guide plate is a composite structure of a double-layer PVC plastic plate sandwiched with a metal plate, the metal plate is electrically connected to the brush, the metal plate is exposed at the edge and plate surface of the PVC plastic plate, and the edge of the PVC plastic plate is provided with rounded corners.

[0008] Optionally, an electromagnetic relay is further included, wherein the electromagnetic relay is electrically connected to the brush, and the main switch of the grinding powder supply system is disconnected after the electromagnetic relay is powered.

[0009] Optionally, the feed transmission mechanism also includes a circulation mechanism of the conveyor belt, including: a driving wheel, a pair of curling wheels, a pair of pressure wheels, and a driven wheel. The driving device is connected to the driving wheel. The pair of curling wheels contacts the bottom surface of the conveyor belt and approaches each other to roll up the two sides of the conveyor belt. The pair of pressure wheels contacts the front surface of the conveyor belt and moves away from each other to flatten the two sides of the conveyor belt. The driven wheel and the driving wheel are both connected to the conveyor belt.

[0010] Optionally, the inner wall of the U-shaped trough includes a polishing layer.

[0011] Optionally, it also includes thermal insulation cotton and a shading plate, the thermal insulation cotton is bonded to the outer surface of the equipment of the feed transmission mechanism and the discharge transmission mechanism, and the shading plate is arranged in the space where the feed transmission mechanism, the grinding mill and the discharge transmission mechanism are located.

[0012] Optionally, it also includes a hopper, the bottom of which is connected to the U-shaped trough, and the mouth of the hopper is connected to the discharge end of the grinding mill; the discharge end of the grinding mill is provided with a dust bag, and the other end of the dust bag is connected to the mouth of the hopper.

[0013] Optionally, a dust suction device is further provided above the transmission trough of the feed transmission mechanism.

[0014] The beneficial effects of the utility model are:

[0015] The present invention provides a system for grinding and feeding carbon-containing materials for producing activated carbon. The system comprises a feed conveyor mechanism, a grinding mill, and a discharge conveyor mechanism. The feed inlet of the grinding mill is connected to one end of the conveyor mechanism, and the discharge inlet of the grinding mill is connected to one end of the discharge conveyor mechanism. Large activated carbon lumps from a carbonization furnace pass through the feed conveyor mechanism and enter the grinding mill. The grinding mill grinds the activated carbon lumps into granules or powdered activated carbon of a predetermined diameter. The discharged conveyor mechanism then transports the activated carbon lumps to a packaging station for packaging. The feed conveyor mechanism comprises a closed transmission path consisting of a transmission trough and a cover plate. A heating assembly is provided on the outer surface of the conveyor mechanism to maintain a dry interior, preventing the hot activated carbon from the carbonization furnace from absorbing moisture from the air within the conveyor mechanism and becoming damp. Furthermore, the discharge conveyor mechanism comprises a U-shaped trough and a spiral guide plate. The guide plate is electrically connected to a brush of a conductive mechanism to remove static electricity generated by friction during the transmission of the activated carbon, thereby preventing static electricity from adsorbing activated carbon powder onto the surface of the conveyor mechanism. The structure of the utility model solves the problem in the prior art that carbon powder sticks to the wall due to moisture or friction static electricity in the existing transmission or feeding system, thereby improving the practicality of the activated carbon supply system. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram showing the structure of a carbonaceous material grinding and supply system for producing activated carbon provided in an embodiment of the present application;

[0017] Figure 2 A schematic diagram showing the structure of the heating component in this application;

[0018] Figure 3 A schematic diagram showing the curling and pressing actions of the circulating mechanism of the conveyor belt in an embodiment of the present application.

[0019] In the picture:

[0020] 1: feeding transmission mechanism; 11: transmission trough; 12: transmission belt; 2: grinding mill; 3: discharging transmission mechanism; 31: guide plate; 5: curling wheel; 6: pressing wheel. DETAILED DESCRIPTION

[0021] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention, with reference to the accompanying drawings. Furthermore, the phrases "in one embodiment" or "in an embodiment" appearing throughout this specification do not necessarily refer to the same embodiment. Furthermore, these specific features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0022] It should also be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity from another, and do not necessarily require or imply any actual relationship or order between these entities. Moreover, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that an article or terminal device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such article or terminal device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the article or terminal device comprising the element.

[0023] After activated carbon production is complete, the product needs to be processed into the target form before packaging. Some activated carbon blocks need to be ground into powder before packaging. Therefore, the generated activated carbon blocks need to be transferred to a grinding mill 2 to be ground into powder, and then transferred to the packaging equipment. Some of the powders after grinding in the grinding mill 2 need to be pressed into a preset shape. This shape is related to the use environment of the activated carbon, and some are pressed into a ring shape. Therefore, multiple transfers are required between the relevant equipment. The existing transfer method generally uses a suction device to transfer the powder material from one location to another. This suction method requires a large amount of power and can easily cause carbon powder to leak, affecting the workshop environment and the health of workshop personnel. In addition, the carbon powder easily absorbs moisture from the environment during the transfer process, reducing its dryness. Moreover, due to static electricity generated by moisture and friction, the carbon powder easily sticks to the inner wall of the transfer equipment during the transfer process. The sticking carbon powder not only affects the heat dissipation of the transfer equipment, but also increases the output power of the driving equipment. Therefore, the present invention urgently needs to optimize the transfer mechanism in the production system of activated carbon or related products to solve the aforementioned technical problems, as described below.

[0024] The utility model provides a grinding and supplying system for carbon-containing materials in the production of activated carbon, comprising a feed transmission mechanism 1, a grinding mill 2, and a discharge transmission mechanism 3, wherein the feed port of the grinding mill 2 is connected to one end of the feed transmission mechanism 1, and the discharge port of the grinding mill 2 is connected to one end of the discharge transmission mechanism 3; wherein the feed transmission mechanism 1 comprises: a transmission trough 11, a transmission belt 12 installed in a gap with the inner wall of the transmission trough 11, a cover plate sealedly connected to the trough opening of the transmission trough 11, and a heating component arranged on the outer wall of the transmission trough 11 and the outer surface of the cover plate, and the heating element of the heating component is insulated from the outer surface of the cover plate and the outer wall of the transmission trough 11; in addition, the discharge transmission mechanism 3 comprises: a U-shaped trough, a spiral guide plate 31 arranged in the U-shaped trough, the guide plate 31, one end of the guide plate 31 is connected to a driving device, one end of the guide plate 31 is electrically connected to the brush of the conductive mechanism, and the grinding mill 2 cabin of the grinding mill 2 is grounded after being connected to the conductive mechanism.

[0025] like Figure 1 As shown (to show the position of the conveyor belt in the conveyor slot, the conveyor belt is placed in the Figure 1 (Indicated by a dotted box in the figure), the present invention provides a system for grinding and supplying carbon-containing materials for producing activated carbon. The system includes a feed conveying mechanism 1, a grinding mill 2, and a discharge conveying mechanism 3. The feed port of the grinding mill 2 is connected to one end of the conveying mechanism, and the discharge port of the grinding mill 2 is connected to one end of the discharge conveying mechanism 3. That is, the large activated carbon blocks coming out of the carbonization furnace pass through the feed conveying mechanism 1 and enter the grinding mill 2. The grinding mill 2 grinds the large activated carbon blocks into particles or powdered activated carbon of a preset diameter, which are then transported to the packaging station by the discharge conveying mechanism 3 for packaging. Among them, the feed conveying mechanism 1 is a closed transmission route composed of a transmission trough 11 and a cover plate. A heating component is provided on the outer surface of the conveying mechanism to keep the interior of the conveying mechanism in a dry state, thereby preventing the hot activated carbon coming out of the carbonization furnace from absorbing moisture in the air in the conveying mechanism and causing it to become damp. Furthermore, the discharge conveyor mechanism 3 comprises a U-shaped trough and a spiral guide plate 31. The guide plate 31 is electrically connected to the brushes of the conductive mechanism to remove static electricity generated by friction during the conveyance of the activated carbon, thereby preventing static electricity from adsorbing the activated carbon powder to the surface of the conveyor mechanism. The structure of the present utility model solves the problem of carbon powder adhering to the wall due to moisture or static electricity in existing conveyor or feeding systems, thereby improving the practicality of the activated carbon delivery system.

[0026] The heater can be used as follows: Figure 2 The PCT heater shown has a heating unit made of ceramic sheets, which has a constant temperature effect, automatic over-temperature protection, and a long service life. The outermost side of the heater is wrapped with insulating ceramic, which has good insulation performance and prevents general heaters from leaking electricity and endangering the safety of operators.

[0027] In addition, the guide plate 31 is a composite structure of a double-layer PVC plastic (i.e., polyvinyl chloride plastic) plate sandwiched with a metal plate. The metal plate is electrically connected to the brush. The metal plate is exposed at the edge and surface of the PVC plastic plate, and the edge of the PVC plastic plate is provided with rounded corners.

[0028] The PVC sheet's hardness and smooth surface reduce friction with the powdered activated carbon, minimizing the chance of triboelectric charging. At the very edge of guide plate 31, the metal plate protrudes from the PVC sheet, allowing the brushes of the conductive mechanism above to easily contact it. Additionally, at other curved locations on guide plate 31, the metal plate is embedded in the PVC sheet to discharge static electricity from the powder in contact onto the conductive plate and ultimately to the ground.

[0029] In some embodiments, the system further includes an electromagnetic relay electrically connected to the brushes. When the electromagnetic relay is powered, the main switch of the grinding powder supply system is disconnected. When the amount of static electricity collected in the conductive mechanism reaches a certain level, or when the conductive mechanism has not fully discharged the static electricity, the electromagnetic relay is connected, disconnecting the main switch of the grinding powder supply system, halting transmission and protecting the personal safety of operators in the working environment.

[0030] like Figure 3 As shown ( Figure 3 The arrow on the middle conveyor belt indicates the moving direction of the conveyor belt), the feed conveyor mechanism 1 also includes a circulation mechanism for the conveyor belt 12, which includes: a driving wheel, a pair of curling wheels 5, a pair of pressing wheels 6, and a driven wheel. The driving device is connected to the driving wheel, the pair of curling wheels 5 contacts the bottom surface of the conveyor belt 12 and approaches each other to roll up the two sides of the conveyor belt 12, and the pair of pressing wheels 6 contacts the front surface of the conveyor belt 12 and moves away from each other to flatten the two sides of the conveyor belt 12; the driven wheel and the driving wheel are both sleeved with the conveyor belt 12. Figure 3 The arrows next to the middle curling wheel 5 and the pressing wheel 6 indicate the directions of their forces acting on the conveyor belt 12 .

[0031] The aforementioned conveyor belt 12 can be a hard conveyor belt 12 with relatively stable thermoplastic properties, such as PVC plastic.

[0032] In other embodiments, the inner wall of the U-shaped trough includes a polishing layer, which further reduces the friction coefficient between the powder and the inner wall of the U-shaped trough, thereby reducing the generation of frictional static electricity. Furthermore, the device includes thermal insulation and a light shield. The thermal insulation is bonded to the outer surfaces of the feed conveyor 1 and the discharge conveyor 3 to prevent the loss of heat generated by the heating assembly. The light shield is located within the space where the feed conveyor 1, grinding mill 2, and discharge conveyor 3 are located.

[0033] In addition, it can also include a hopper, the bottom of the hopper is connected to the U-shaped trough, and the hopper mouth is connected to the discharge end of the grinding mill 2; the discharge end of the grinding mill 2 is provided with a dust bag, and the other end of the dust bag is connected to the hopper mouth; the transmission trough 11 of the feed transmission mechanism 1 also includes a dust suction device.

[0034] The hopper is used to buffer a portion of the material and facilitate its delivery to the target location. Dust bags and dust collection devices are used to absorb localized dust leaks from the supply system, reducing carbon dust in the workspace and protecting personnel.

[0035] Finally, the utility model provides an activated carbon production carbon-containing material grinding and supply system, which includes a feed transmission mechanism 1, a grinding mill 2, and a discharge transmission mechanism 3. The feed port of the grinding mill 2 is connected to one end of the feed transmission mechanism 1, and the discharge port of the grinding mill 2 is connected to one end of the discharge transmission mechanism 3; wherein, the feed transmission mechanism 1 includes: a transmission trough 11, a transmission belt 12 installed in the gap with the inner wall of the transmission trough 11, a cover plate sealedly connected to the trough opening of the transmission trough 11, and a heating component arranged on the outer wall of the transmission trough 11 and the outer surface of the cover plate, and the heating element of the heating component is insulated from the outer surface of the cover plate and the outer wall of the transmission trough 11; in addition, the discharge transmission mechanism 3 includes: a U-shaped material trough, a spiral guide plate 31 arranged in the U-shaped material trough, the guide plate 31, one end of the guide plate 31 is connected to the driving device, one end of the guide plate 31 is electrically connected to the brush of the conductive mechanism, and the grinding mill 2 cabin of the grinding mill 2 is grounded after being connected to the conductive mechanism. The utility model improves the practicability of the activated carbon supply system.

[0036] It should be noted that the above embodiments all belong to the same utility model concept, and the descriptions of each embodiment have different focuses. For any details not described in a particular embodiment, reference can be made to the descriptions of other embodiments. The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referred to in conjunction with each other.

[0037] The above embodiments merely illustrate the implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A carbonaceous material grinding and supply system for producing activated carbon, characterized in that: It comprises a feed transmission mechanism (1), a grinding mill (2), and a discharge transmission mechanism (3), wherein the feed port of the grinding mill (2) is connected to one end of the feed transmission mechanism (1), and the discharge port of the grinding mill (2) is connected to one end of the discharge transmission mechanism (3); The feed conveying mechanism (1) comprises: a conveying trough (11), a conveying belt (12) installed in a gap with the inner wall of the conveying trough (11), a cover plate sealed with the notch of the conveying trough (11), and a heating component arranged on the outer wall of the conveying trough (11) and the outer surface of the cover plate, wherein the heating element of the heating component is insulated from the outer surface of the cover plate and the outer wall of the conveying trough (11); The material discharging transmission mechanism (3) comprises: a U-shaped material trough, a spiral material guide plate (31) arranged in the U-shaped material trough, one end of the material guide plate (31) is connected to the driving device, one end of the material guide plate (31) is electrically connected to the brush of the conductive mechanism, and the grinding machine chamber of the grinding mill (2) is connected to the conductive mechanism and then grounded.

2. The activated carbon production carbon-containing material grinding and supply system according to claim 1, characterized in that: The guide plate (31) is a composite structure of a double-layer PVC plastic plate sandwiching a metal plate, the metal plate is electrically connected to the brush, the metal plate is exposed at the edge and plate surface of the PVC plastic plate, and the edge of the PVC plastic plate is provided with a rounded corner.

3. The activated carbon production carbon-containing material grinding and supply system according to claim 2, characterized in that: It also includes an electromagnetic relay, which is electrically connected to the brush. After the electromagnetic relay is powered, the main switch of the grinding powder supply system is disconnected.

4. The activated carbon production carbon-containing material grinding and supply system according to claim 1, characterized in that: The feeding transmission mechanism (1) also includes a circulation mechanism of the transmission belt (12), including: a driving wheel, a pair of curling wheels (5), a pair of pressure wheels (6), and a driven wheel, a driving device is connected to the driving wheel, the pair of curling wheels (5) contacts the bottom surface of the transmission belt (12) and approaches each other so that the two sides of the transmission belt (12) are rolled up, and the pair of pressure wheels (6) contacts the front surface of the transmission belt (12) and moves away from each other so that the two sides of the transmission belt (12) are flattened; the driven wheel and the driving wheel are both sleeved with the transmission belt (12).

5. The activated carbon production carbonaceous material grinding and supply system according to claim 2, characterized in that: The inner wall of the U-shaped trough includes a polishing layer.

6. The activated carbon production carbon-containing material grinding and supply system according to claim 2, characterized in that: It also includes heat-insulating cotton and a light-shielding plate. The heat-insulating cotton is bonded to the outer surface of the feeding transmission mechanism (1) and the discharging transmission mechanism (3). The light-shielding plate is arranged in the space where the feeding transmission mechanism (1), the grinding mill (2) and the discharging transmission mechanism (3) are located.

7. The activated carbon production carbonaceous material grinding and supply system according to claim 2, characterized in that: It also includes a hopper, the bottom of which is connected to the U-shaped trough, and the hopper mouth of which is connected to the discharge end of the grinding mill (2); the discharge end of the grinding mill (2) is provided with a dust bag, and the other end of the dust bag is connected to the hopper mouth.

8. The activated carbon production carbon-containing material grinding and supply system according to claim 2, characterized in that: The feeding and conveying mechanism (1) further includes a dust collecting device above the conveying trough (11).