Detection equipment for reinforcing steel sheet

Abstract

The utility model discloses a detection device for a reinforcing steel sheet, which relates to the technical field of reinforcing steel sheet detection, solves the problem of low working efficiency of the existing reinforcing steel sheet detection device, and comprises a rack, a vibration feeding disc, a feeding assembly, a detection assembly, a blanking assembly and a receiving assembly, the detection assembly comprises a fixing seat, a supporting seat and a CCD high-definition camera, the fixing seat is fixedly installed on the rack, the supporting seat is installed on one side of the fixing seat in a sliding mode, the CCD high-definition camera is fixedly installed on one side of the supporting seat, the discharging assembly comprises an air cylinder and a push plate, the air cylinder is fixedly installed on the rack, and the push plate is fixedly installed on one side of the supporting seat. The push plate is fixedly installed at the piston end of the air cylinder and located above the feeding assembly, and the collecting assembly comprises an unqualified product collecting box and a qualified product collecting box. According to the utility model, the reinforcing steel sheets can be detected and classified conveniently, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of reinforcing steel sheet detection, in particular to a detection device for reinforcing steel sheets. Background Art

[0002] The main purpose of the reinforcing steel sheet is to increase the thickness and hardness of a specific area of the FPC flexible circuit board. Sticking the reinforcing steel sheet to a certain position or area of the FPC can effectively enhance the mechanical strength of the FPC flexible circuit board and reduce the probability of the FPC flexible circuit board bending or deformation during use.

[0003] Precise dimensional inspection of reinforcing steel sheets after production is a key step in ensuring product quality. Specific solutions from existing technologies: Common reinforcing steel sheet inspection equipment primarily includes online measurement systems based on visual recognition systems, laser scanners, and traditional mechanical inspection tools. Among these, online measurement systems based on visual recognition systems can capture image information of reinforcing steel sheets in real time through high-speed cameras, and then process the information through software to obtain dimensional parameters. Laser scanners rapidly scan the surface of reinforcing steel sheets using laser beams to obtain data. Traditional mechanical inspection tools rely on precision fixtures and sensors to perform manual or semi-automated dimensional measurement.

[0004] In the process of realizing the present utility model, the inventors found that there are at least the following problems in this technology: although traditional mechanical detection tools are highly reliable, they have low working efficiency and are difficult to adapt to the needs of large-scale production lines. Therefore, a detection device for reinforcing steel sheets is now proposed. Utility Model Content

[0005] In order to improve the problem of low working efficiency of existing reinforcing steel sheet detection equipment, the utility model provides a detection equipment for reinforcing steel sheets.

[0006] The utility model provides a detection device for reinforcing steel sheets, which adopts the following technical solutions:

[0007] A detection device for reinforcing steel sheets, comprising a frame, a vibrating feed tray, a feeding assembly, a detection assembly, a blanking assembly, and a receiving assembly, wherein a first groove is formed at one end of the frame, the vibrating feed tray is installed in the first groove, a second groove is formed on the side of the frame located at the first groove, the feeding assembly is located in the second groove, a discharge channel is installed at the outlet of the vibrating feed tray, the outlet of the discharge channel extends downwardly and obliquely to the feeding assembly, and the detection assembly and the blanking assembly are sequentially arranged on one side of the feeding assembly along the conveying direction of the feeding assembly;

[0008] The detection assembly includes a fixed base, a support base and a CCD high-definition camera, the fixed base is fixedly mounted on the frame, the support base is slidably mounted on one side of the fixed base, and the CCD high-definition camera is fixedly mounted on one side of the support base;

[0009] The unloading assembly includes a cylinder and a push plate, wherein the cylinder is fixedly mounted on the frame, and the push plate is fixedly mounted on the piston end of the cylinder, and the push plate is located above the feeding assembly;

[0010] The material receiving assembly includes a defective product receiving box and a qualified product receiving box. A third groove is provided on the side of the frame away from the unloading assembly. The defective product receiving box is arranged in the third groove, and the qualified product receiving box is arranged at the outlet end of the feeding assembly.

[0011] By adopting the above technical solution, the reinforcing steel sheets can be put into the vibrating feeding tray, and the vibrating feeding tray and the feeding assembly are started. The vibrating feeding tray discharges the reinforcing steel sheets one by one from the discharge channel to the feeding assembly, so that the feeding assembly can transport the reinforcing steel sheets. When the feeding assembly drives the reinforcing steel sheets to move to the detection area, the CCD high-definition camera immediately starts the shooting function to record the current picture information, and then the LED light source is lit to provide sufficient light to assist imaging. The image is then transmitted to a dedicated computer for analysis and calculation to determine whether the reinforcing steel sheet is qualified. When the reinforcing steel sheet is unqualified after being inspected by the CCD high-definition camera, when the reinforcing steel sheet moves to the unloading assembly, the cylinder can be started to drive the push plate to move, so that the push plate pushes the unqualified reinforcing steel sheet to move to the guide plate, and falls along the guide plate into the unqualified product receiving box, and the unqualified product receiving box is collected. When the reinforcing steel sheet is qualified after being inspected by the CCD high-definition camera, the qualified reinforcing steel sheet will continue to be transported through the feeding assembly and transported to the qualified product receiving box, so that the reinforcing steel sheets can be inspected and classified, thereby improving work efficiency.

[0012] Optionally, the feeding assembly includes a conveyor belt and a driving member, the conveyor belt is rotatably installed in the second groove, and the driving member is installed on the frame to drive the conveyor belt to rotate.

[0013] By adopting the above technical solution, the driving member drives the conveyor belt to rotate slowly, so that the conveyor belt transports the reinforcing steel sheets.

[0014] Optionally, a motor is fixedly mounted on the top of the fixing seat, an output end of the motor is fixedly connected to a screw, the screw is rotatably mounted in the fixing seat, and one end of the support seat is sleeved on the screw and threadedly connected to the screw.

[0015] By adopting the above technical solution, through the setting of the motor, screw, guide groove and guide block, the motor can be started to drive the screw to rotate, so that the screw drives the support base to slide vertically, and the CCD high-definition camera is driven to rise and fall through the support base, which facilitates adaptive adjustment of the height of the CCD high-definition camera.

[0016] Optionally, a guide groove is provided on the surface of the fixing seat, and a guide block is provided on one side of the supporting seat, and the guide block slides in the guide groove.

[0017] By adopting the above technical solution, a guiding effect can be exerted on the support seat.

[0018] Optionally, a ferrule is fixedly connected to the surface of the support seat, the CCD high-definition camera is inserted into the ferrule, and one side of the ferrule is threadedly connected to a positioning bolt for fastening the CCD high-definition camera.

[0019] By adopting the above technical solution, the CCD high-definition camera can be detachably fixed on the support base, which facilitates the disassembly, assembly and maintenance of the CCD high-definition camera.

[0020] Optionally, a tilted material guide plate is fixedly mounted on one side of the third groove close to the feeding assembly, and the lower end of the material guide plate is located above the defective product receiving box.

[0021] By adopting the above technical solution, it is convenient to guide unqualified reinforcing steel sheets into the unqualified product receiving box.

[0022] Optionally, a handle is fixedly installed on one side of the unqualified product receiving box and the qualified product receiving box.

[0023] By adopting the above technical solution and providing the handle, it is convenient to take out the unqualified product receiving box and the qualified product receiving box.

[0024] Optionally, a slide groove is provided on the bottom wall of the third groove, and a slider is fixedly provided on the bottom of the unqualified product receiving box, and the slider slides in the slide groove.

[0025] By adopting the above technical solution, through the cooperation of the slide groove and the slider, it can play a guiding and limiting role on the unqualified product receiving box, making it convenient to take and put the unqualified product receiving box.

[0026] In summary, the present invention has the following beneficial effects:

[0027] 1. The utility model can put the reinforcing steel sheet into the vibrating feeding tray, start the vibrating feeding tray and the driving part to work, so that the driving part drives the conveyor belt to rotate slowly, and the vibrating feeding tray discharges the reinforcing steel sheet one by one from the discharge channel to the conveyor belt, so that the conveyor belt conveys the reinforcing steel sheet. When the conveyor belt drives the reinforcing steel sheet to move to the detection area, the CCD high-definition camera immediately starts the shooting function to record the current picture information, and then the LED light source is lit to provide sufficient light to assist imaging. The image is then transmitted to a dedicated computer for analysis and calculation to obtain the reinforcing steel sheet. Whether it is qualified, when the reinforcing steel sheet detected by the CCD high-definition camera is unqualified, when the reinforcing steel sheet moves to the unloading assembly, the cylinder can be started to drive the push plate to move, so that the push plate pushes the unqualified reinforcing steel sheet to the guide plate, and falls along the guide plate into the unqualified product receiving box, and the unqualified product receiving box is collected. When the reinforcing steel sheet detected by the CCD high-definition camera is qualified, the qualified reinforcing steel sheet will continue to be transported by the conveyor belt and transported to the qualified product receiving box, so that the reinforcing steel sheets can be inspected and classified, thereby improving work efficiency;

[0028] 2. The utility model is configured with a motor, a screw, a guide groove and a guide block. The motor can be started to drive the screw to rotate, so that the screw drives the support base to slide vertically along the guide groove, and the CCD high-definition camera is driven to rise and fall through the support base, so as to facilitate adaptive adjustment of the height of the CCD high-definition camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0030] Figure 2 It is a structural diagram of the detection component of the utility model.

[0031] Figure 3 This utility model Figure 1 A magnified view of the structure at center A.

[0032] Description of reference numerals:

[0033] 1. Frame; 11. First groove; 12. Second groove; 13. Third groove; 14. Slide; 2. Vibrating feed tray; 21. Discharge channel; 3. Feeding assembly; 31. Conveyor belt; 4. Detection assembly; 41. Fixing seat; 42. Support seat; 43. CCD high-definition camera; 44. Motor; 45. Screw; 46. Guide groove; 47. Guide block; 48. Card sleeve; 49. Positioning bolt; 5. Unloading assembly; 51. Cylinder; 52. Push plate; 53. Guide plate; 6. Receiving assembly; 61. Rejected product receiving box; 62. Qualified product receiving box; 63. Handle; 64. Slider. DETAILED DESCRIPTION

[0034] The following is in conjunction with the appended drawings in the embodiment of the present utility model. Figure 1-3 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.

[0035] Please refer to Figure 1 , a detection device for reinforcing steel sheets, including a frame 1, a vibrating feed tray 2, a feeding assembly 3, a detection assembly 4, a discharge assembly 5 and a receiving assembly 6. A first groove 11 is opened at one end of the frame 1, and the vibrating feed tray 2 is installed in the first groove 11. A discharge channel 21 is installed at the outlet of the vibrating feed tray 2. The outlet of the discharge channel 21 extends downwardly to the feeding assembly 3. A second groove 12 is opened on one side of the frame 1 located at the first groove 11. The feeding assembly 3 is located in the second groove 12. The feeding assembly 3 includes a conveyor belt 31 and a driving member. The conveyor belt 31 is rotatably installed on the first groove 11. In the second groove 12, a driving member is installed on the frame 1 to drive the conveyor belt 31 to rotate. Specifically, the driving member includes a driving motor and a roller. The conveyor belt 31 is sleeved on the roller. The driving motor drives the roller to rotate, and the roller drives the conveyor belt 31 to rotate. Through the setting of the vibrating feed tray 2 and the feeding assembly 3, the reinforcing steel sheet can be put into the vibrating feed tray 2, and the vibrating feed tray 2 and the driving member are started to work, so that the driving member drives the conveyor belt 31 to rotate slowly. The vibrating feed tray 2 discharges the reinforcing steel sheets one by one from the discharge channel 21 to the conveyor belt 31, so that the conveyor belt 31 transports the reinforcing steel sheets.

[0036] Reference Figure 1 and Figure 2 The detection component 4 and the unloading component 5 are arranged on one side of the feeding component 3 in sequence along the conveying direction of the feeding component 3. The detection component 4 includes a fixed seat 41, a support seat 42 and a CCD high-definition camera 43. The resolution of the CCD high-definition camera 43 is not less than 12 million pixels, and it supports shooting 60 frames of video per second. The brightness of the LED light source can be adjusted in a wide range. The fixed seat 41 is fixedly mounted on the frame 1, the support seat 42 is slidably mounted on one side of the fixed seat 41, and the CCD high-definition camera 43 is fixedly mounted on one side of the support seat 42. Through the setting of the detection component 4, when the conveyor belt 31 drives the reinforcing steel sheet to move to the detection area, the CCD high-definition camera 43 immediately starts the shooting function to record the current picture information, and then the LED light source is lit to provide sufficient light to assist imaging, and then the image is transmitted to a dedicated computer for analysis and calculation to determine whether the reinforcing steel sheet is qualified.

[0037] Specifically, a motor 44 is fixedly installed on the top of the fixed seat 41, and a screw 45 is fixedly connected to the output end of the motor 44. The screw 45 is rotatably installed in the fixed seat 41, and one end of the support seat 42 is sleeved on the screw 45 and threadedly connected to the screw 45. A guide groove 46 is provided on the surface of the fixed seat 41, and a guide block 47 is provided on one side of the support seat 42. The guide block 47 slides in the guide groove 46. Through the arrangement of the motor 44, the screw 45, the guide groove 46 and the guide block 47, the motor 44 can be started to drive the screw 45 to rotate, so that the screw 45 drives the support seat 42 to slide vertically along the guide groove 46, and drives the CCD high-definition camera 43 to rise and fall through the support seat 42, so as to facilitate adaptive adjustment of the height of the CCD high-definition camera 43.

[0038] Among them, a clamping sleeve 48 is fixedly connected to the surface of the support seat 42, and the CCD high-definition camera 43 is inserted in the clamping sleeve 48. One side of the clamping sleeve 48 is threadedly connected with a positioning bolt 49 for fastening the CCD high-definition camera 43. Through the setting of the clamping sleeve 48 and the positioning bolt 49, the CCD high-definition camera 43 can be detachably fixed on the support seat 42, which is convenient for disassembly and maintenance of the CCD high-definition camera 43.

[0039] Reference Figure 1 The unloading assembly 5 includes a cylinder 51 and a push plate 52. The cylinder 51 is fixedly mounted on the frame 1. The push plate 52 is fixedly mounted on the piston end of the cylinder 51, and the push plate 52 is located above the feeding assembly 3. The receiving assembly 6 includes a defective product receiving box 61 and a qualified product receiving box 62. A handle 63 is fixedly mounted on one side of the defective product receiving box 61 and the qualified product receiving box 62. The setting of the handle 63 facilitates the taking of the defective product receiving box 61 and the qualified product receiving box 62. A third groove 13 is provided on the side of the frame 1 away from the unloading assembly 5. The defective product receiving box 61 is arranged in the third groove 13. A tilted guide plate 53 is fixedly mounted on the side of the third groove 13 close to the feeding assembly 3. The lower end of the guide plate 53 is located at the defective product receiving box. Above the qualified product receiving box 61, the qualified product receiving box 62 is set at the outlet end of the feeding component 3. Through the setting of the unloading component 5 and the receiving component 6, when the reinforcing steel sheet is unqualified after inspection by the CCD high-definition camera 43, when the reinforcing steel sheet moves to the unloading component 5, the cylinder 51 can be started to drive the push plate 52 to move, so that the push plate 52 pushes the unqualified reinforcing steel sheet to move to the guide plate 53, and falls along the guide plate 53 into the unqualified product receiving box 61, and the unqualified product receiving box 61 is collected. When the reinforcing steel sheet is qualified after inspection by the CCD high-definition camera 43, the qualified reinforcing steel sheet is continued to be conveyed by the conveyor belt 31, and the qualified reinforcing steel sheet is conveyed to the qualified product receiving box 62, so that the reinforcing steel sheets can be inspected and classified, thereby improving work efficiency.

[0040] Reference Figure 1 and Figure 3A slide groove 14 is provided on the bottom wall of the third groove 13, and a slider 64 is fixedly provided at the bottom of the unqualified product receiving box 61. The slider 64 slides in the slide groove 14. Through the cooperation of the slide groove 14 and the slider 64, the unqualified product receiving box 61 can be guided and limited, making it convenient to take and place the unqualified product receiving box 61.

[0041] The implementation principle of the utility model is as follows: the reinforcing steel sheet can be put into the vibrating feeding tray 2, the vibrating feeding tray 2 and the driving member are started, so that the driving member drives the conveyor belt 31 to rotate slowly, and the vibrating feeding tray 2 discharges the reinforcing steel sheets from the discharge channel 21 one by one onto the conveyor belt 31, so that the conveyor belt 31 conveys the reinforcing steel sheets. When the conveyor belt 31 drives the reinforcing steel sheets to move to the detection area, the CCD high-definition camera 43 immediately starts the shooting function to record the current picture information, and then the LED light source is lit to provide sufficient light to assist imaging. The image is then transmitted to a dedicated computer for analysis and calculation to determine whether the reinforcing steel sheet is Qualified. When the reinforcing steel sheet is unqualified after inspection by the CCD high-definition camera 43, when the reinforcing steel sheet moves to the unloading component 5, the cylinder 51 can be started to drive the push plate 52 to move, so that the push plate 52 pushes the unqualified reinforcing steel sheet to move to the guide plate 53, and falls along the guide plate 53 into the unqualified product receiving box 61, and the unqualified product receiving box 61 is collected. When the reinforcing steel sheet is qualified after inspection by the CCD high-definition camera 43, the qualified reinforcing steel sheet is continued to be conveyed by the conveyor belt 31, and the qualified reinforcing steel sheet is conveyed to the qualified product receiving box 62, so that the reinforcing steel sheets can be inspected and classified, thereby improving work efficiency.

[0042] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A detection device for reinforcing steel sheets, comprising a frame (1), a vibrating feed tray (2), a feeding assembly (3), a detection assembly (4), a discharge assembly (5) and a receiving assembly (6), characterized in that: A first groove (11) is provided at one end of the frame (1), the vibrating feed tray (2) is installed in the first groove (11), a second groove (12) is provided on one side of the frame (1) located at the first groove (11), the feeding assembly (3) is located in the second groove (12), a discharge channel (21) is provided at the outlet of the vibrating feed tray (2), the outlet of the discharge channel (21) extends downwardly and obliquely to the feeding assembly (3), and the detection assembly (4) and the discharge assembly (5) are sequentially arranged on one side of the feeding assembly (3) along the conveying direction of the feeding assembly (3); The detection assembly (4) includes a fixed seat (41), a support seat (42) and a CCD high-definition camera (43), wherein the fixed seat (41) is fixedly mounted on the frame (1), the support seat (42) is slidably mounted on one side of the fixed seat (41), and the CCD high-definition camera (43) is fixedly mounted on one side of the support seat (42); The unloading assembly (5) comprises a cylinder (51) and a push plate (52), wherein the cylinder (51) is fixedly mounted on the frame (1), and the push plate (52) is fixedly mounted on the piston end of the cylinder (51), and the push plate (52) is located above the feeding assembly (3); The receiving assembly (6) includes a defective product receiving box (61) and a qualified product receiving box (62). A third groove (13) is provided on a side of the frame (1) away from the unloading assembly (5). The defective product receiving box (61) is arranged in the third groove (13), and the qualified product receiving box (62) is arranged at the outlet end of the feeding assembly (3).

2. The detection device for reinforcing steel sheets according to claim 1, characterized in that: The feeding assembly (3) comprises a conveyor belt (31) and a driving member, wherein the conveyor belt (31) is rotatably mounted in the second groove (12), and the driving member is mounted on the frame (1) and is used to drive the conveyor belt (31) to rotate.

3. The detection device for reinforcing steel sheets according to claim 1, characterized in that: A motor (44) is fixedly mounted on the top of the fixing seat (41), and a screw (45) is fixedly connected to the output end of the motor (44). The screw (45) is rotatably mounted in the fixing seat (41), and one end of the support seat (42) is sleeved on the screw (45) and threadedly connected to the screw (45).

4. The detection device for reinforcing steel sheets according to claim 3, characterized in that: A guide groove (46) is provided on the surface of the fixing seat (41), and a guide block (47) is provided on one side of the supporting seat (42), wherein the guide block (47) slides in the guide groove (46).

5. The detection device for reinforcing steel sheets according to claim 1, characterized in that: A ferrule (48) is fixedly connected to the surface of the support seat (42), the CCD high-definition camera (43) is inserted into the ferrule (48), and a positioning bolt (49) for fastening the CCD high-definition camera (43) is threadedly connected to one side of the ferrule (48).

6. The detection device for reinforcing steel sheets according to claim 1, characterized in that: A tilted material guide plate (53) is fixedly mounted on one side of the third groove (13) close to the feeding assembly (3), and the lower end of the material guide plate (53) is located above the unqualified product receiving box (61).

7. The detection device for reinforcing steel sheets according to claim 1, characterized in that: A handle (63) is fixedly mounted on one side of the unqualified product receiving box (61) and the qualified product receiving box (62).

8. The detection device for reinforcing steel sheets according to claim 1, characterized in that: A chute (14) is provided on the bottom wall of the third groove (13), and a slider (64) is fixedly provided on the bottom of the unqualified product receiving box (61), and the slider (64) slides in the chute (14).

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