Two-side opposite extrusion type frame type hydraulic machine for machining automobile sleeve
By designing both sides of the extruded frame hydraulic presses, the four-sided holes and hexagonal holes of the automobile sleeve are synchronized by using hydraulic cylinder drive clamps and die assembly, the problems of inefficiency and large errors in the existing technology are solved, and efficient and accurate sleeve processing is achieved.
Patent Information
- Application Number
- CN202422504892.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The prior art is inefficient and prone to errors in the processing of automotive sleeves, making it difficult to stamp and mold the four-sided holes and hexagonal holes at the same time.
A two-sided extrusion frame type hydraulic press for automotive sleeve processing is designed, including a lower clamp assembly, an upper clamp assembly, a first die head assembly and a second die head assembly. The clamping and end holes of the automotive sleeve are realized through hydraulic cylinder driving, and the die head can be detachably replaced to adapt to sleeves of different specifications.
It realizes efficient processing of automotive sleeves, reduces processing errors, improves production efficiency, and can adapt to the processing needs of sleeves of different specifications.
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Figure CN223234844U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to automobile sleeve processing equipment, in particular to a two-side extrusion frame type hydraulic press for automobile sleeve processing. Background Art
[0002] Patent application number "201621459790.0," titled "A Special Split Socket for Automobiles," is a socket designed by our company. It requires a hexagonal hole on the left end and a quadrilateral hole on the right end. The traditional method involves punching a through hole in one end first, then the other. This is not only inefficient but also requires different equipment, which can easily lead to errors and make it difficult to guarantee product quality.
[0003] The patent "A fully automatic double-hole drilling machine and drilling method for automobile sleeves" with application number "202111642153.2" is used to drill transverse through holes in the radial direction of automobile sleeves and cannot be directly applied to this application. Summary of the Invention
[0004] The technical problem to be solved by the utility model is to provide a double-sided extrusion frame type hydraulic press for automobile sleeve processing, which can simultaneously punch and form square holes and hexagonal holes of automobile sleeves, improve efficiency, and reduce processing errors caused by separate hole forming.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A double-sided extrusion frame hydraulic press for processing automobile sleeves includes a frame, a lower clamp assembly is provided at the lower end of the frame, and an upper clamp assembly is provided at the upper end, and the upper clamp assembly is driven up and down by a first hydraulic cylinder; a first die assembly is provided at the left end of the frame, and a second die assembly is provided at the right end, and the first die assembly and the second die assembly are directly opposite to the automobile sleeve on the lower clamp assembly; the first die assembly is driven to extend and retract horizontally by a second hydraulic cylinder, and the second die assembly is driven to extend and retract horizontally by a third hydraulic cylinder.
[0007] The lower clamp assembly includes a lower clamp plate, the lower end of which is detachably mounted on the first adjustment mechanism; the upper clamp assembly includes an upper clamp plate, the upper end of which is detachably mounted on the second adjustment mechanism; when the upper clamp plate and the lower clamp plate are closed, the upper clamp plate and the lower clamp plate form a limiting groove for clamping the automobile sleeve.
[0008] The first adjusting mechanism and the second adjusting mechanism have the same structure and both include a first mounting plate, a first positioning groove is provided on the upper end of the first mounting plate, and the lower splint or the upper splint is placed in the first positioning groove and fixed with screws; the lower end of the first mounting plate is placed in the second positioning groove of the second mounting plate and fixed by screws; the second mounting plate is placed in the groove of the third mounting plate, and the third mounting plate has first threaded holes on the left and right and second threaded holes on the front and back, the screw is installed in the corresponding first threaded hole and second threaded hole and adjusts the second mounting plate front and back and left and right; the second mounting plate has adjustment holes on the left and right, and the adjustment holes are opposite to the third threaded holes on the third mounting plate, and the screw is screwed into the adjustment hole and the third threaded hole to limit the upper and lower positions of the second mounting plate.
[0009] The first die assembly includes a first die, and the second die assembly includes a second die. The first die and the second die are respectively fixed by a set of locking mechanisms; the end of the first die is a hexagonal prism that matches the end hole at one end of the automobile sleeve; the end of the second die is a quadrangular prism that matches the end hole at the other end of the automobile sleeve.
[0010] The locking mechanism includes a limit seat, one side of which is open and can be detachably fixed to the mounting seat; a through hole is provided on the other side of the limit seat, and a limit ring is fixed to one end of the first die head or the second die head, and the limit ring is placed in the limit seat and is limited in movement along the axial direction; the other end of the first die head or the second die head extends out of the through hole.
[0011] A first gasket and a second gasket are respectively provided in the limit seat and on the left and right sides of the limit ring, wherein a mounting hole is opened in the center of the first gasket, a spring is provided in the mounting hole, one end of the spring is pressed against the first die head or the second die head, and the other end is pressed against the mounting seat.
[0012] The utility model provides a double-sided extrusion frame type hydraulic press for automobile sleeve processing, which has the following technical effects:
[0013] 1) By setting the lower clamp assembly and the upper clamp assembly, the automobile sleeve can be clamped and the position adjusted to ensure the punching processing accuracy.
[0014] 2) By setting the first die head and the second die head on the left and right to match the end holes at both ends of the automobile sleeve, the first die head and the second die head are extended through their respective hydraulic cylinders, so that the end holes at both ends of the automobile sleeve can be punched at the same time, and the processing is completed in one time, which can improve efficiency and reduce the error of the two processing.
[0015] 3) By setting a locking mechanism, the first die head and the second die head can be detachably connected, so that the first die head and the second die head can be replaced according to the production of automobile sleeves of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0017] Figure 1 It is the main view of the utility model.
[0018] Figure 2 It is a structural diagram of the present utility model.
[0019] Figure 3 It is a structural schematic diagram of the lower clamp assembly in the utility model.
[0020] Figure 4 This is a structural diagram of the third mounting plate in the present utility model.
[0021] Figure 5 This is a cross-sectional view of the first die assembly and the second die assembly in the present invention.
[0022] Figure 6 This is a schematic structural diagram of the first die head in the present utility model.
[0023] Figure 7 It is a structural schematic diagram of the second die head in the utility model.
[0024] In the figure: frame 1, lower clamp assembly 2, lower clamp plate 2.1, first mounting plate 2.2, second mounting plate 2.3, third mounting plate 2.4, first threaded hole 2.5, second threaded hole 2.6, adjustment hole 2.7, third threaded hole 2.8, upper clamp assembly 3, upper clamp plate 3.1, first hydraulic cylinder 4, first die assembly 5, first die 5.1, second die assembly 6, second die 6.1, automobile sleeve 7, second hydraulic cylinder 8, third hydraulic cylinder 9, locking mechanism 10. DETAILED DESCRIPTION
[0025] like Figure 1-2 As shown, a double-sided extrusion frame-type hydraulic press for processing automobile sleeves includes a frame 1, which is fixed to a frame. A lower clamp assembly 2 is provided at the lower end of the frame 1, and an upper clamp assembly 3 is provided at the upper end. The upper clamp assembly 3 is driven up and down by a first hydraulic cylinder 4. The upper clamp assembly 3 is driven downward by the first hydraulic cylinder 4 and cooperates with the lower clamp assembly 2 to complete the clamping of the automobile sleeve 7. The left end of the frame 1 is provided with a first die assembly 5, and the right end is provided with a second die assembly 6. The first die assembly 5 and the second die assembly 6 are directly opposite to the automobile sleeve 7 on the lower clamp assembly 2. Among them, the first die assembly 5 is driven to extend and retract horizontally by the second hydraulic cylinder 8, and the second die assembly 6 is driven to extend and retract horizontally by the third hydraulic cylinder 9. By extending the first die assembly 5 and the second die assembly 6 at the same time, the left and right end holes of the automobile sleeve 7 can be punched axially.
[0026] like Figure 3As shown, the lower clamp assembly 2 includes a lower clamp plate 2.1, which has an arc-shaped groove, and the arc-shaped groove matches the outer diameter of the automobile sleeve 7 to be processed. The lower end of the lower clamp plate 2.1 can be detachably mounted on the first adjustment mechanism; the upper clamp assembly 3 includes an upper clamp plate 3.1, which has an arc-shaped groove, and the arc-shaped groove matches the outer diameter of the automobile sleeve 7 to be processed. The upper end of the upper clamp plate 3.1 can be detachably mounted on the second adjustment mechanism. By setting the first adjustment mechanism and the second adjustment mechanism, the installation position of the automobile sleeve 7 can be precisely adjusted to ensure processing accuracy. By setting the arc-shaped grooves on the upper clamp plate 3.1 and the lower clamp plate 2.1, when the upper clamp plate 3.1 and the lower clamp plate 2.1 are closed, the upper clamp plate 3.1 and the lower clamp plate 2.1 firmly clamp the automobile sleeve 7.
[0027] like Figure 3-4 As shown, the first and second adjustment mechanisms have identical structures, each comprising a first mounting plate 2.2. The upper end of the first mounting plate 2.2 is provided with a first locating slot, the length and width of which match those of the lower clamping plate 2.1 or upper clamping plate 3.1. The lower clamping plate 2.1 or upper clamping plate 3.1 is placed in the first locating slot and secured with screws. This facilitates the replacement of different lower clamping plates 2.1 and upper clamping plates 3.1 according to the specifications of the vehicle sleeve 7. The lower end of the first mounting plate 2.2 is placed in the second locating slot of the second mounting plate 2.3 and secured with screws at both ends. The second mounting plate 2.3 is placed in a groove of the third mounting plate 2.4, which has a rectangular cross-section and is slightly larger in length and width than the second mounting plate 2.3. The third mounting plate 2.4 has first threaded holes 2.5 horizontally formed on the left and right sides, and second threaded holes 2.6 horizontally formed on the front and back sides. Screws are installed in the corresponding first and second threaded holes 2.5 and 2.6. After the screw is screwed in, the second mounting plate 2.3 can be adjusted for forward and backward movement and left and right movement. Furthermore, adjustment holes 2.7 are vertically provided on the second mounting plate 2.3. These holes 2.7 are aligned with third threaded holes 2.8 on the third mounting plate 2.4. The length and width of adjustment holes 2.7 are larger than the diameter of third threaded holes 2.8. After the second mounting plate 2.3 is adjusted to its proper position, the screw with the larger head is passed through adjustment holes 2.7 and screwed into third threaded holes 2.8 before being tightened, thereby restricting the vertical movement of the second mounting plate 2.3. This completes the fixation.
[0028] like Figure 5-7 As shown, the first die assembly 5 includes a first die 5.1, the end of which is a hexagonal prism that matches the end hole of one end of the automobile sleeve 7. The second die assembly 6 includes a second die 6.1, the end of which is a quadrangular prism that matches the end hole of the other end of the automobile sleeve 7. The first die 5.1 and the second die 6.1 punch the end holes along the axial direction at both ends of the automobile sleeve 7. The first die 5.1 and the second die 6.1 are each secured by a set of locking mechanisms 10.
[0029] like Figure 5 As shown, the locking mechanism 10 includes a limit seat 10.1. The limit seat 10.1 is a cap structure with an open side and a flange on the edge. The limit seat 10.1 is removably fixed to the mounting seat 10.2 via the flange and bolts. The mounting seat 10.2 is fixed to the output end of the corresponding second hydraulic cylinder 8 or third hydraulic cylinder 9. The other end surface of the limit seat 10.1 is provided with a through hole 10.3. The diameter of the through hole 10.3 is larger than the main body of the first die head 5.1 or the second die head 6.1, and the diameter of the through hole 10.3 is smaller than the diameter of the limit ring 10.4 (when the second gasket 10.6 is present, the diameter of the through hole 10.3 can be larger than the diameter of the limit ring 10.4). The limit ring 10.4 is placed in the limit seat 10.1 and is limited in its movement along the axial direction; the other end of the first die head 5.1 or the second die head 6.1 extends out of the through hole 10.3. One end of the limiting ring 10.4 can contact the end surface of the mounting seat 10.2 and the other end can contact the inner top surface of the limiting seat 10.1 away from the mounting seat 10.2. In this way, after the limiting seat 10.1 is installed, the first die head 5.1 or the second die head 6.1 is fixed.
[0030] Preferably, a first gasket 10.5 and a second gasket 10.6 are respectively disposed within the limiting seat 10.1, located to the left and right of the limiting ring 10.4. The first gasket 10.5 is located on one side of the mounting seat 10.2, while the second gasket 10.6 is located away from the mounting seat 10.2. A mounting hole 10.7 is defined in the center of the first gasket 10.5. A spring 10.8 is disposed within the mounting hole 10.7. The spring 10.8 is compressed, with one end of the spring 10.8 resting on the first die 5.1 or the second die 6.1 and the other end resting on the mounting seat 10.2. The spring 10.8 has a high elastic modulus. Even when the first gasket 10.5 or the second gasket 10.6 is squeezed and deformed, the spring 10.8 can still provide a sufficient thrust to maintain the first die 5.1 or the second die 6.1 in its outward direction.
[0031] Working principle and process:
[0032] 1) First, place the automobile sleeve 7 on the lower clamping plate 2.1, and the automobile sleeve 7 is in a horizontal state.
[0033] 2) Then, the first hydraulic cylinder 4 is started, and the first hydraulic cylinder 4 drives the upper clamp assembly 3 to move downward, and the lower clamping plate 2.1 and the upper clamping plate 3.1 act together on the side wall of the automobile sleeve 7 to clamp the automobile sleeve 7.
[0034] 3) Subsequently, the second hydraulic cylinder 8 and the third hydraulic cylinder 9 extend, and the first die head 5.1 and the second die head 6.1 punch holes at both ends of the automobile sleeve 7.
[0035] 4) Finally, the first hydraulic cylinder 4, the second hydraulic cylinder 8, and the third hydraulic cylinder 9 are reset, the punched automobile sleeves 7 are removed, and the punching operation of the next group of automobile sleeves 7 is carried out.
Claims
1. A double-sided extrusion frame type hydraulic press for automobile sleeve processing, characterized by: The invention comprises a frame (1), wherein a lower clamp assembly (2) is provided at the lower end of the frame (1), and an upper clamp assembly (3) is provided at the upper end, and the upper clamp assembly (3) is driven to move up and down by a first hydraulic cylinder (4); a first die assembly (5) is provided at the left end of the frame (1), and a second die assembly (6) is provided at the right end, and the first die assembly (5) and the second die assembly (6) are directly opposite to the automobile sleeve (7) on the lower clamp assembly (2); the first die assembly (5) is driven to extend and retract horizontally by a second hydraulic cylinder (8), and the second die assembly (6) is driven to extend and retract horizontally by a third hydraulic cylinder (9).
2. The double-sided extrusion frame type hydraulic press for automobile sleeve processing according to claim 1, characterized in that: The lower clamp assembly (2) comprises a lower clamp plate (2.1), the lower end of which is detachably mounted on a first adjustment mechanism; the upper clamp assembly (3) comprises an upper clamp plate (3.1), the upper end of which is detachably mounted on a second adjustment mechanism; when the upper clamp plate (3.1) and the lower clamp plate (2.1) are closed, the upper clamp plate (3.1) and the lower clamp plate (2.1) form a limiting groove for clamping the automobile sleeve (7).
3. The double-sided extrusion frame type hydraulic press for automobile sleeve processing according to claim 2, characterized in that: The first adjustment mechanism and the second adjustment mechanism have the same structure and both include a first mounting plate (2.2). The upper end of the first mounting plate (2.2) is provided with a first positioning groove, and the lower clamping plate (2.1) or the upper clamping plate (3.1) is placed in the first positioning groove and fixed with screws; the lower end of the first mounting plate (2.2) is placed in the second positioning groove of the second mounting plate (2.3) and fixed with screws; the second mounting plate (2.3) is placed in the groove of the third mounting plate (2.4), and the third mounting plate (2.4) has first screws on the left and right sides. The threaded holes (2.5) are provided with second threaded holes (2.6) at the front and rear, and the screws are installed in the corresponding first threaded holes (2.5) and second threaded holes (2.6) to adjust the second mounting plate (2.3) frontward and rearward and leftward and leftward; the second mounting plate (2.3) is provided with adjustment holes (2.7) on the left and right, and the adjustment holes (2.7) are directly opposite to the third threaded holes (2.8) on the third mounting plate (2.4); after the screws are screwed into the adjustment holes (2.7) and the third threaded holes (2.8), the second mounting plate (2.3) is limited in upper and lower positions.
4. The double-sided extrusion frame type hydraulic press for automobile sleeve processing according to claim 1, characterized in that: The first die assembly (5) includes a first die (5.1), and the second die assembly (6) includes a second die (6.1). The first die (5.1) and the second die (6.1) are respectively fixed by a set of locking mechanisms (10); the end of the first die (5.1) is a hexagonal prism that matches the end hole at one end of the automobile sleeve (7); and the end of the second die (6.1) is a quadrangular prism that matches the end hole at the other end of the automobile sleeve (7).
5. The double-sided extrusion frame type hydraulic press for automobile sleeve processing according to claim 4, characterized in that: The locking mechanism (10) comprises a limit seat (10.1), one side of the limit seat (10.1) is open and is detachably fixed to the mounting seat (10.2); a through hole (10.3) is provided on the other side of the limit seat (10.1); a limit ring (10.4) is fixed to one end of the first die head (5.1) or the second die head (6.1); the limit ring (10.4) is placed in the limit seat (10.1) and is limited in movement along the axial direction; the other end of the first die head (5.1) or the second die head (6.1) extends out of the through hole (10.3).
6. The double-sided extrusion frame type hydraulic press for automobile sleeve processing according to claim 5, characterized in that: A first gasket (10.5) and a second gasket (10.6) are respectively provided in the limiting seat (10.1) and on the left and right sides of the limiting ring (10.4), wherein a mounting hole (10.7) is provided at the center of the first gasket (10.5), a spring (10.8) is provided in the mounting hole (10.7), one end of the spring (10.8) is pressed against the first die head (5.1) or the second die head (6.1), and the other end is pressed against the mounting seat (10.2).
Citation Information
Patent Citations
A fully automatic double-hole drilling machine for automobile sleeves and drilling method
CN114178576B
Vehicle -specific opening sleeve
CN206605421U