Battery aluminum shell forming device
By introducing a demolding mechanism and a pressing mechanism into the battery aluminum shell forming device, the combination of the demolding spring and the top column is solved, and fast, stable demolding and efficient production are achieved.
Patent Information
- Application Number
- CN202421711144.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-19
AI Technical Summary
During the demolding process, traditional battery aluminum shell molding devices have problems such as large demolding impact, unstable, position deviation and dimensional accuracy that are difficult to guarantee, which affects production efficiency and product quality.
The mold release mechanism, a mold pressing mechanism and a fixing mechanism are adopted to provide power assisted mold release through the cooperation of the mold release spring and the top column, and the stability and accuracy of mold release are improved through the guide device and the elastic buffer structure.
A rapid and stable mold release process is achieved, which reduces damage to molds and products, improves molding accuracy and production efficiency, and reduces defective yields.
Smart Images

Figure CN223234867U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum shell forming, in particular to a battery aluminum shell forming device. Background Art
[0002] The rapid development of electronic devices, particularly electric vehicles, has led to a growing demand for high-capacity, high-energy-density batteries. Prismatic aluminum-cased batteries, with their high energy density and fast charging speeds, are becoming a mainstream option in the electric vehicle market. The development of prismatic aluminum-cased batteries dates back to the early 1990s, with their invention by Sanyo Electric in 1995. With continuous technological advancements, the application areas of prismatic aluminum-cased batteries are expanding, encompassing energy storage, smart grids, and other fields.
[0003] Conventional systems lack a structure to mitigate the impact of demolding, resulting in a jerky demolding process and affecting the smoothness of demolding. This not only severely impacts production efficiency but can also damage the product due to demolding difficulties, increasing the defective rate. Furthermore, the lack of an effective upper platen guide makes it prone to positional deviations and instability during the pressing process, making it difficult to guarantee the size and shape accuracy of the formed battery aluminum shell, failing to meet increasingly stringent quality requirements. Furthermore, the structural design of the upper platen in conventional systems is also deficient, lacking the necessary elastic buffer. Summary of the Invention
[0004] In order to solve the above technical problems, the utility model provides a battery aluminum shell forming device.
[0005] The utility model is implemented by the following technical solution: a battery aluminum shell forming device, comprising a demoulding mechanism, a pressing mechanism and a fixing mechanism, wherein the pressing mechanism is provided on the top of the demoulding mechanism, and the fixing mechanism is provided on the bottom of the pressing mechanism.
[0006] As a further improvement of the above scheme, the demoulding mechanism includes a workbench, a working groove is provided on the top of the workbench, a demoulding spring is fixedly connected to the bottom wall of the working groove, the end of the demoulding spring away from the bottom wall of the working groove is fixedly connected to the demoulding bottom plate, the inner walls on both sides of the working groove away from each other are fixedly connected to connecting plates, the top of the connecting plate is in contact with the mold, the bottom wall of the mold is provided with a top column hole, the top of the demoulding bottom plate is fixedly connected to a top column, and the top of the top column is fixedly connected to the demoulding top plate.
[0007] Through the above technical solution, the connection plate is installed to provide a placement support.
[0008] As a further improvement of the above scheme, there are four demoulding springs, which are respectively located at the four corners of the demoulding bottom plate. The connecting plate and the mold are provided with corresponding top column hole structures. There are several top columns, and the outer wall of the top column is slidably connected to the connecting plate and the inner wall of the mold. The demoulding top plate is in contact with the inner wall of the mold.
[0009] Through the above technical solution, by installing a demoulding spring and a push pin, the demoulding spring stores and releases energy during the demoulding process, providing additional power assistance for the ejection action of the push pin, making demoulding easier and more efficient, effectively reducing the impact force at the moment of demoulding, reducing the adverse effects on the mold and product, playing a buffering and shock-absorbing effect, and protecting the integrity of the mold and product.
[0010] As a further improvement of the above scheme, the molding mechanism includes a back plate, the top of the back plate is fixedly connected to a top plate, the top of the top plate is fixedly connected to a hydraulic cylinder, a push rod hole is opened on the top of the top plate, the inner wall of the hydraulic cylinder is slidably connected to the push rod, the bottom of the top plate is fixedly connected to a guide column, the outer wall of the guide column is slidably connected to a guide sleeve, the outer wall of the guide sleeve is fixedly connected to an upper pressure plate, a telescopic rod groove is opened on the top of the workbench, the two sides of the upper pressure plate away from each other are fixedly connected to the telescopic rod top plate, the bottom of the telescopic rod top plate is fixedly connected to the telescopic rod, the top of the workbench is fixedly connected to a controller base, the top of the controller base is fixedly connected to the controller, and the bottom of the top plate is fixedly connected to a spring.
[0011] Through the above technical solution, by installing the guide column, accurate guidance is provided for the up and down movement of the upper pressing plate, ensuring that the pressing action is carried out along a predetermined trajectory, thereby improving the precision and quality of forming.
[0012] As a further improvement of the above solution, the back plate is fixedly connected to the workbench, the push rod is slidably connected to the push rod hole, one end of the telescopic rod is fixedly connected to the bottom wall of the telescopic rod groove, and one end of the spring is fixedly connected to the bottom of the upper pressure plate.
[0013] Through the above technical solution, the spring is installed, and the spring plays a role of shock absorption and buffering.
[0014] As a further improvement of the above scheme, the fixing mechanism includes a chassis, a first fixed column is fixedly connected to the top of the chassis, a movable column is hinged to the inner wall of the first fixed column, a pressure plate is hinged to the outer wall of the movable column, and the bottom of the pressure plate is fixedly connected to a second fixed column at one end away from the first fixed column.
[0015] Through the above technical solution, the movable column and the pressure plate are installed to fix the aluminum sheet.
[0016] As a further improvement of the above solution, the workbench is fixedly connected to the chassis, and the bottom of the second fixed column is in contact with the workbench.
[0017] Through the above technical solution, the chassis is installed to achieve a fixing effect.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model provides a demoulding mechanism, places the aluminum sheet on the bottom of the pressure plate, controls the hydraulic cylinder through the controller, and the push rod drives the upper pressure plate to press down, and the upper pressure plate pushes the aluminum sheet into the mold. The upper pressure plate and the shrinkage rod press down at the same time. When the upper pressure plate touches the demoulding top plate, the demoulding top plate pushes the push column, the push column pushes the demoulding bottom plate, and the demoulding bottom plate pushes the demoulding spring. The demoulding spring is deformed so that the bottom of the demoulding top plate contacts the bottom of the mold until the demoulding top plate of the mold can no longer press down, so that the aluminum sheet is formed in the mold. When the upper pressure plate is separated from the mold, the demoulding spring drives the demoulding top plate to reset, and the demoulding top plate pushes out the formed aluminum shell, so as to achieve the purpose of rapid demoulding.
[0020] The utility model is provided with a die pressing mechanism, and the upper pressing plate starts to rise after completing the downward pressing, and is buffered by the spring on the top of the upper pressing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the demoulding anatomical structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the demoulding anatomy A structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the die structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the fixed structure of the utility model.
[0026] Description of main symbols:
[0027] 1. Demolding mechanism; 101. Workbench; 102. Working groove; 103. Demolding spring; 104. Demolding bottom plate; 105. Connecting plate; 106. Mold; 107. Ejector column hole; 108. Ejector column; 109. Demolding top plate; 2. Pressing mechanism; 201. Back plate; 202. Top plate; 203. Hydraulic cylinder; 204. Push rod hole; 205. Push rod; 206. Guide column; 207. Guide sleeve; 208. Upper pressing plate; 209. Telescopic rod groove; 210. Telescopic rod top plate; 211. Telescopic rod; 212. Controller base; 213. Controller; 214. Spring; 3. Fixing mechanism; 301. Chassis; 302. First fixed column; 303. Movable column; 304. Pressing plate; 305. Second fixed column. DETAILED DESCRIPTION
[0028] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example
[0029] Please combine Figure 1-5 A battery aluminum shell forming device of this embodiment includes a demoulding mechanism 1, a pressing mechanism 2 and a fixing mechanism 3. The demoulding mechanism 1 is provided with a pressing mechanism 2 on the top, and the pressing mechanism 2 is provided with a fixing mechanism 3 on the bottom.
[0030] The demoulding mechanism 1 includes a workbench 101, a working groove 102 is provided on the top of the workbench 101, a demoulding spring 103 is fixedly connected to the bottom wall of the working groove 102, and one end of the demoulding spring 103 away from the bottom wall of the working groove 102 is fixedly connected to a demoulding bottom plate 104, and the inner walls on both sides of the working groove 102 away from each other are fixedly connected to connecting plates 105, and the top of the connecting plate 105 is in contact with the mold 106, and the bottom wall of the mold 106 is provided with a top column hole 107, the top of the demoulding bottom plate 104 is fixedly connected to a top column 108, and the top of the top column 108 is fixedly connected to a demoulding top plate 109.
[0031] There are four demoulding springs 103, which are respectively located at the four corners of the demoulding bottom plate 104. The connecting plate 105 and the mold 106 are provided with corresponding top column holes 107 structures. There are several top columns 108, and the outer wall of the top column 108 is slidably connected to the inner wall of the connecting plate 105 and the mold 106. The demoulding top plate 109 is in contact with the inner wall of the mold 106.
[0032] The die pressing mechanism 2 includes a back plate 201, a top plate 202 fixedly connected to the top of the back plate 201, a hydraulic cylinder 203 fixedly connected to the top of the top plate 202, a push rod hole 204 provided at the top of the top plate 202, a push rod 205 slidably connected to the inner wall of the hydraulic cylinder 203, a guide column 206 fixedly connected to the bottom of the top plate 202, a guide sleeve 207 slidably connected to the outer wall of the guide column 206, an upper pressing plate 208 fixedly connected to the outer wall of the guide sleeve 207, a telescopic rod groove 209 provided at the top of the workbench 101, a telescopic rod top plate 210 fixedly connected to the two sides of the upper pressing plate 208 away from each other, a telescopic rod 211 fixedly connected to the bottom of the telescopic rod top plate 210, a controller base 212 fixedly connected to the top of the workbench 101, a controller 213 fixedly connected to the top of the controller base 212, and a spring 214 fixedly connected to the bottom of the top plate 202.
[0033] The back plate 201 is fixedly connected to the workbench 101 , the push rod 205 is slidably connected to the push rod hole 204 , one end of the telescopic rod 211 is fixedly connected to the bottom wall of the telescopic rod groove 209 , and one end of the spring 214 is fixedly connected to the bottom of the upper pressure plate 208 .
[0034] The fixing mechanism 3 includes a chassis 301, a first fixing column 302 is fixedly connected to the top of the chassis 301, a movable column 303 is hinged to the inner wall of the first fixing column 302, a pressure plate 304 is hinged to the outer wall of the movable column 303, and a second fixing column 305 is fixedly connected to the bottom end of the pressure plate 304 away from the first fixing column 302.
[0035] The workbench 101 is fixedly connected to the chassis 301 , and the bottom of the second fixing column 305 is in contact with the workbench 101 .
[0036] The implementation principle of a battery aluminum shell forming device in the embodiment of the present application is as follows: an aluminum sheet is placed on the bottom of the pressing plate 304, the hydraulic cylinder 203 is controlled by the controller 213, the push rod 205 drives the upper pressing plate 208 to press down, the upper pressing plate 208 pushes the aluminum sheet into the mold 106, and the upper pressing plate 208 and the shrinking rod 211 press down at the same time. When the upper pressing plate 208 touches the demoulding top plate 109, the demoulding top plate 109 pushes the push column 108, the push column 108 pushes the demoulding bottom plate 104, and the demoulding bottom plate 104 pushes The demoulding spring 103 is deformed, so that the bottom of the demoulding top plate 109 contacts the bottom of the mold 106 until the demoulding top plate 109 of the mold 106 can no longer press down, so that the aluminum sheet is formed in the mold 106. The upper pressure plate 208 completes the downward pressure and begins to rise. The spring at the top of the upper pressure plate 208 is used for buffering. When the upper pressure plate 208 is separated from the mold 106, the demoulding spring 103 drives the demoulding top plate 109 to reset, and the demoulding top plate 109 pushes out the formed aluminum shell, thereby achieving the purpose of rapid demoulding.
[0037] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. A battery aluminum shell forming device, characterized by: It comprises a demoulding mechanism (1), a pressing mechanism (2) and a fixing mechanism (3), wherein the top of the demoulding mechanism (1) is provided with the pressing mechanism (2), and the bottom of the pressing mechanism (2) is provided with the fixing mechanism (3); The demoulding mechanism (1) comprises a workbench (101), a working groove (102) is provided on the top of the workbench (101), a demoulding spring (103) is fixedly connected to the bottom wall of the working groove (102), an end of the demoulding spring (103) away from the bottom wall of the working groove (102) is fixedly connected to a demoulding bottom plate (104), two inner walls of the working groove (102) away from each other are fixedly connected to connecting plates (105), the top of the connecting plate (105) is in contact with and connected to a mold (106), a top column hole (107) is provided on the bottom wall of the mold (106), a top column (108) is fixedly connected to the top of the demoulding bottom plate (104), and the top of the top column (108) is fixedly connected to a demoulding top plate (109).
2. A battery aluminum shell forming device according to claim 1, characterized in that: The number of the demoulding springs (103) is four, and the four demoulding springs (103) are respectively located at the four corner positions of the demoulding bottom plate (104). The connecting plate (105) and the mold (106) are provided with corresponding top column holes (107) structures. The number of the top columns (108) is several, and the outer wall of the top column (108) is slidably connected to the connecting plate (105) and the inner wall of the mold (106). The demoulding top plate (109) is in contact with the inner wall of the mold (106).
3. A battery aluminum shell forming device according to claim 1, characterized in that: The die pressing mechanism (2) comprises a back plate (201), the top of the back plate (201) is fixedly connected to a top plate (202), the top of the top plate (202) is fixedly connected to a hydraulic cylinder (203), a push rod hole (204) is provided on the top of the top plate (202), a push rod (205) is slidably connected to the inner wall of the hydraulic cylinder (203), a guide column (206) is fixedly connected to the bottom of the top plate (202), a guide sleeve (207) is slidably connected to the outer wall of the guide column (206), and the outer wall of the guide sleeve (207) is fixedly connected to the guide column (206). An upper pressure plate (208) is fixedly connected, a telescopic rod groove (209) is provided on the top of the workbench (101), two sides of the upper pressure plate (208) away from each other are fixedly connected to telescopic rod top plates (210), the bottom of the telescopic rod top plate (210) is fixedly connected to a telescopic rod (211), the top of the workbench (101) is fixedly connected to a controller base (212), the top of the controller base (212) is fixedly connected to a controller (213), and the bottom of the top plate (202) is fixedly connected to a spring (214).
4. A battery aluminum shell forming device according to claim 1, characterized in that: The back plate (201) is fixedly connected to the workbench (101), the push rod (205) is slidably connected to the push rod hole (204), one end of the telescopic rod (211) is fixedly connected to the bottom wall of the telescopic rod groove (209), and one end of the spring (214) is fixedly connected to the bottom of the upper pressure plate (208).
5. A battery aluminum shell forming device according to claim 1, characterized in that: The fixing mechanism (3) comprises a chassis (301), a first fixing column (302) fixedly connected to the top of the chassis (301), a movable column (303) hingedly connected to the inner wall of the first fixing column (302), a pressure plate (304) hingedly connected to the outer wall of the movable column (303), and a second fixing column (305) fixedly connected to the bottom end of the pressure plate (304) away from the first fixing column (302).
6. A battery aluminum shell forming device according to claim 1, characterized in that: The workbench (101) is fixedly connected to the chassis (301), and the bottom of the second fixing column (305) is in contact with and connected to the workbench (101).