Automatic edge cutting mechanism for welded pipe fittings

Abstract

The utility model discloses an automatic edge cutting mechanism for welded pipe fittings, which comprises a processing table, an edge cutting component is mounted at the rear part of the top wall of the processing table, and a fixing component is fixedly mounted in the middle of the top wall of the processing table. According to the automatic edge cutting mechanism for the welded pipe fitting, a pipeline is placed at the top position of the fixing assembly, first electric sliding blocks get close to each other on the outer wall of a first electric sliding rail to drive a connecting base, a fixed base, a movable base and a clamping disc to limit and clamp the pipeline, and a servo motor drives a small gear, a large gear, a rotating shaft, a rotating frame and a cutting knife to move towards one side of the pipeline; the cutting knife gradually makes contact with the pipeline to cut the edge of the pipeline, so that the pipelines with different diameters can be supported and fixed before being cut, in the cutting process, the stability is high due to slow rotation, the situation of violent shaking is avoided, and the potential safety hazard can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe trimming, in particular to an automatic trimming mechanism for welding pipes. Background Art

[0002] Trimming welded pipe fittings involves trimming burrs and excess material to achieve the desired width or size. This process typically involves precise trimming of the pipe to ensure that its appearance and quality meet standards. Trimming improves the aesthetics and performance of welded pipe fittings, while also contributing to the overall quality and service life of the fittings.

[0003] Patent number CN220240160U discloses an automatic trimming machine for welding pipe fittings, comprising a base and a fixed base, a stand provided on the left side of the base, a linear slide installed on the stand, a cutting machine installed outside the linear slide, a cutting knife provided on the right side of the cutting machine, a handle fixedly connected to the left side of the stand, a fixed base provided on the right side of the base, a drive motor installed in the fixed base, and an output shaft of the drive motor fixedly connected to a rotating base. The automatic trimming machine for welding pipe fittings is provided with a rotating base, a limit block, a drive motor, and a limit cylinder. The bottom of the pipe fitting is seated on the positioning angle block. The limit cylinder pushes out the limit block, pressing and supporting the stainless steel pipe fitting from the inside. The positioning angle block moves downward and leaves the stainless steel pipe fitting. The drive motor drives the stainless steel pipe fitting to rotate. This trimming machine solves the problems of poor cutting accuracy and many burrs by fixing and limiting the stainless steel pipe fitting and stably rotating it.

[0004] The above device has certain deficiencies when in use: when the above device is working, the bottom position of the inner wall of the pipe is fixed and driven to rotate by the driving motor, and the cutting machine drives the cutter to rotate, and the pipe is cut while rotating. The pipe will vibrate during cutting. When the pipe is longer, since it is only fixed at the bottom, the end of the pipe away from the limit block will shake more violently during rotation, and there is a risk of the pipe detaching, which poses a great safety hazard during cutting.

[0005] Therefore, the utility model provides an automatic edge trimming mechanism for welding pipe fittings to solve the above problems. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides an automatic edge trimming mechanism for welded pipe fittings, which solves the above problems.

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic trimming mechanism for welding pipe fittings, comprising a processing table, a trimming assembly is installed at the rear of the top wall of the processing table, and a fixing assembly is fixedly installed in the middle of the top wall of the processing table;

[0008] The top walls of the two electric sliders are fixedly mounted on the two connecting seats, and the two connecting seats are fixedly mounted on the two connecting seats' top walls, and the two connecting seats are fixedly mounted on the two connecting seats' top walls, and the two movable seats are fixedly mounted on the two movable seats' top walls, and the two movable seats are fixedly mounted on the two sides away from each other, and the power shafts of the two reducer motors pass through the corresponding movable seats through bearings and are fixedly mounted on the clamping plates, and the adjacent sides of the two clamping plates are fixedly mounted on the circular seats, and a number of mounting cavities are evenly opened on the outer walls of the two circular seats, and electric push rods are fixedly mounted on the inner walls of the several mounting cavities, and the movable ends of the several electric push rods are fixedly mounted on connecting blocks, and the top walls of the several connecting blocks are fixedly mounted on the support frames.

[0009] Through the above technical solution, the setting of the fixing assembly can clamp and fix pipes of different diameters, so that they have good stability during cutting.

[0010] Furthermore, a placement groove is opened on one side adjacent to the two circular seats, and batteries are installed on the inner walls of the two placement grooves. Several of the support frames are "L" shaped, and anti-slip pads are fixedly installed on the top of several of the support frames.

[0011] Through the above technical solution, anti-slip pads are fixedly installed on the top of the support frame, which are mainly used to increase the friction with the inner wall of the pipe.

[0012] Furthermore, the trimming assembly includes a second mounting seat, and the left and right sides of the top wall of the second mounting seat are screwed to the rear position of the top wall of the processing table by fastening bolts, and the top wall of the second mounting seat is fixedly installed with an electric slide rail 2.

[0013] Through the above technical solution, the electric slide rail 2 is mainly used to cooperate with the electric slider 2 to perform linear movement.

[0014] Furthermore, the outer wall of the second electric slide rail is slidably mounted with the second electric slider, the top wall of the second electric slider is fixedly mounted with a connecting plate, and the top wall of the connecting plate is screwed with a U-shaped frame via fastening bolts.

[0015] Through the above technical solution, the electric slider 2 drives the connecting plate and the U-shaped frame to move when it moves.

[0016] Furthermore, a rotating shaft is rotatably installed on the front part of the inner wall of the U-shaped frame through a bearing seat, a large gear is fixedly installed on the left end of the rotating shaft through the U-shaped frame through a bearing, a rotating frame is fixedly installed on the outer wall of the rotating shaft, an installation groove is provided on the outer wall of the rotating frame, a cutting knife is rotatably installed on the inner wall of the installation groove through a rotating shaft, a driving motor is fixedly installed on the right side wall of the rotating frame, and a power shaft of the driving motor is fixedly connected to the rotating shaft through a bearing passing through the U-shaped frame.

[0017] Through the above technical solution, the driving motor drives the rotating shaft and the cutting knife to rotate, thereby cutting and trimming the pipe.

[0018] Furthermore, a servo motor is fixedly installed on the rear part of the right side wall of the U-shaped frame, and a power shaft of the servo motor passes through the U-shaped frame through a bearing and is fixedly installed with a small gear, and the small gear is meshed and connected with the large gear.

[0019] Through the above technical solution, the servo motor drives the small gear, the large gear and the rotating shaft to rotate, thereby driving the rotating frame and the cutting knife to approach one side of the pipe.

[0020] Furthermore, support legs are fixedly installed on the four corners of the bottom wall of the processing table, and placement racks are fixedly installed on the left and right sides of the front of the top wall of the processing table, and rubber pads are fixedly installed on the inner walls of the placement racks.

[0021] Through the above technical solution, the supporting legs have the function of supporting and fixing the entire device.

[0022] Beneficial effects

[0023] The utility model provides an automatic trimming mechanism for welded pipe fittings. Compared with the prior art, it has the following advantages:

[0024] (1) The automatic trimming mechanism for welding pipe fittings is to place the pipe at the top position of the fixed component, and the electric slider 1 moves closer to each other on the outer wall of the electric slide rail 1 to drive the connecting seat, the fixed seat, the movable seat and the clamping plate to limit the pipe. The circular seat enters the interior of the pipe, and the electric push rod pushes the connecting block, the support frame and the anti-slip pad to contact and fix them with the inner wall of the pipe. The reduction motor drives the clamping plate and the pipe to rotate slowly. The electric slide rail 2 and the electric slider 2 cooperate with each other to drive the connecting plate, the U-shaped frame, the rotating frame and the cutting knife to move to the position where the trimming is required. The servo motor drives the small gear, the large gear, the rotating shaft, the rotating frame and the cutting knife to move to one side of the pipe. The cutting knife gradually contacts the pipe to trim it, so that pipes of different diameters can be supported and fixed before cutting. The slow rotation during the cutting process has high stability and will not cause severe shaking, which can reduce its safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1This is the main view of the external structure of the utility model;

[0026] Figure 2 This is a rear view of the external structure of the utility model;

[0027] Figure 3 It is a front view of the internal structure of the utility model;

[0028] Figure 4 It is a right view of the external structure of the utility model.

[0029] In the figure, 1. processing table; 2. placement frame; 3. rubber pad; 4. fixing assembly; 41. mounting seat 1; 42. electric slide rail 1; 43. electric slider 1; 44. connecting seat; 45. fixing seat; 46. movable seat; 47. reduction motor; 48. circular seat; 49. placement slot; 410. battery; 411. mounting cavity; 412. electric push rod; 413. connecting block; 414. supporting frame; 415. anti-slip pad; 416. clamping disk; 5. trimming assembly; 51. mounting seat 2; 52. electric slide rail 2; 53. electric slider 2; 54. connecting plate; 55. U-shaped frame; 56. large gear; 57. rotating frame; 58. mounting slot; 59. cutting knife; 510. rotating shaft; 511. driving motor; 512. servo motor; 513. small gear; 6. supporting leg. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example 1:

[0032] See also Figure 1-4 , an automatic trimming mechanism for welding pipe fittings, comprising a processing table 1, a trimming assembly 5 is installed at the rear of the top wall of the processing table 1, and a fixing assembly 4 is fixedly installed at the middle of the top wall of the processing table 1;

[0033] The fixing assembly 4 includes a mounting seat 41. The left and right sides of the top wall of the mounting seat 41 are screwed together and installed in the middle position of the top wall of the processing table 1 by fastening bolts. The top wall of the mounting seat 41 is fixedly installed with an electric slide rail 42. The left and right sides of the outer wall of the electric slide rail 42 are slidably installed with an electric slider 43. The top walls of the two electric sliders 43 are fixedly installed with a connecting seat 44. The top walls of the two connecting seats 44 are fixedly installed with a fixed seat 45 by fastening bolts. The top walls of the two fixed seats 45 are fixedly installed with a movable seat 46. The two movable seats 46 are fixedly installed with a reduction motor 47 on the side away from each other. The power shafts of the two reduction motors 47 pass through the corresponding movable seats through bearings. The movable seat 46 is fixedly mounted with a clamping disk 416, and a circular seat 48 is fixedly mounted on one side adjacent to the two clamping disks 416. A plurality of mounting cavities 411 are evenly opened on the outer walls of the two circular seats 48, and electric push rods 412 are fixedly mounted on the inner walls of the plurality of mounting cavities 411. The movable ends of the plurality of electric push rods 412 are fixedly mounted with connecting blocks 413, and the top walls of the plurality of connecting blocks 413 are fixedly mounted with support frames 414. A placement groove 49 is opened on one side adjacent to the two circular seats 48, and batteries 410 are mounted on the inner walls of the two placement grooves 49. The plurality of support frames 414 are "L"-shaped, and anti-slip pads 415 are fixedly mounted on the tops of the plurality of support frames 414.

[0034] In the embodiment of the present utility model, the purpose of this setting is that the setting of the fixing component 4 can clamp and fix pipes of different diameters and lengths, and lift and fix them. At the same time, the support frame 414 is "L"-shaped, so when the cutting support frame 414 is located, a position for the cutting knife 59 to enter can be reserved. The reduction motor 47 drives the clamping plate 416 and the fixed pipe to rotate slowly, which can facilitate the circular cutting of the cutting knife 59.

[0035] Example 2:

[0036] See also Figure 1-4, this embodiment provides a technical solution based on the first embodiment: the trimming assembly 5 includes a second mounting seat 51, the left and right sides of the top wall of the second mounting seat 51 are screwed together on the rear position of the top wall of the processing table 1 by fastening bolts, the top wall of the second mounting seat 51 is fixedly installed with an electric slide rail 52, the outer wall of the electric slide rail 52 is slidably installed with an electric slider 53, the top wall of the electric slider 53 is fixedly installed with a connecting plate 54, the top wall of the connecting plate 54 is screwed together with a U-shaped frame 55, the front part of the inner wall of the U-shaped frame 55 is rotatably installed with a rotating shaft 510 through a bearing seat, the left end of the rotating shaft 510 passes through the U-shaped frame 55 and is fixedly installed with a large gear 56, and the outer wall of the rotating shaft 510 is fixedly installed with a rotating shaft 510. The movable frame 57 has an installation groove 58 on its outer wall, and a cutting knife 59 is rotatably installed on the inner wall of the installation groove 58 through a rotating shaft. A driving motor 511 is fixedly installed on the right side wall of the rotating frame 57, and the power shaft of the driving motor 511 passes through the U-shaped frame 55 and is fixedly connected to the rotating shaft through a bearing. A servo motor 512 is fixedly installed on the rear side of the right side wall of the U-shaped frame 55, and the power shaft of the servo motor 512 passes through the U-shaped frame 55 and is fixedly installed with a small gear 513. The small gear 513 is meshed with the large gear 56. Support legs 6 are fixedly installed on the four corners of the bottom wall of the processing table 1, and a placement frame 2 is fixedly installed on both sides of the front of the top wall of the processing table 1. Rubber pads 3 are fixedly installed on the inner walls of the placement frame 2.

[0037] In the embodiment of the present utility model, the purpose of this setting is that the setting of the trimming component 5 can be quickly moved to the cutting location according to the position of the pipe to be cut, and through the cooperation of the electric slider 2 53 and the electric slide rail 2 52, and the servo motor 512 drives the small gear 513 to rotate and then drives the meshing large gear 56 to rotate. When the large gear 56 rotates, it drives the rotating shaft 510 and the rotating frame 57 to rotate close to the pipe, and drives the rotating shaft and the cutting knife 59 to cut the pipe through the driving motor 511.

[0038] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0039] During operation, first, the electric slide 1 42, electric slide 1 42, reduction motor 47, electric push rod 412, electric slide 2 52, electric slider 2 53, drive motor 511, and servo motor 512 are connected through the external power supply and controller. When starting work, the pipe to be trimmed is hoisted to the top of the fixed component 4 through the hoisting equipment, and the electric slider 1 43 is controlled by the external controller to move linearly on the outer wall of the electric slide 1 42 and approach each other, thereby driving the connecting seat 44 and the fixed seat 45 to move. When the fixed seat 45 moves, it drives the movable seat 46 and the clamping plate 416 to clamp the pipe. At the same time, the circular seat 48 enters the interior of the pipe, and then the electric push rod 412 pushes the connecting block 413 and the support frame 414 to move outward. When the support frame 414 moves outward, it drives the anti-slip pad 415 to contact and abut against the inner wall of the pipe, thereby completing the support and fixation of the pipe. The battery 410 is used to power the electric push rod. The rod 412 is powered and the reduction motor 47 is started to drive the clamping plate 416 to rotate, and the clamped and fixed pipe also rotates slowly, and then the connecting plate 54 and the U-shaped frame 55 are driven to move linearly through the cooperation of the electric slide rail 2 52 and the electric slider 2 53. When the U-shaped frame 55 drives the small gear 513, the rotating frame 57 and the cutting knife 59 to move to the position where the edge cutting is required, the drive motor 511 is started first to drive the cutting knife 59 to rotate, and the small gear 513 is driven to rotate by the servo motor 512, and then the large gear 56 engaged with it rotates. When the large gear 56 rotates, it drives the rotating shaft 510, the rotating frame 57 and the cutting knife 59 to start rotating toward one side of the pipe, so that the cutting knife 59 gradually contacts the pipe to cut its edge. Before cutting, the pipe to be cut is placed on the placement rack 2 and the rubber pad 3 for processing. The length of the placed pipe needs to be greater than the spacing between the placement racks 2.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic trimming mechanism for welded pipes, comprising a processing table (1), characterized in that: A trimming assembly (5) is installed at the rear portion of the top wall of the processing table (1), and a fixing assembly (4) is fixedly installed at the middle portion of the top wall of the processing table (1); The fixing assembly (4) includes a mounting seat (41), the left and right sides of the top wall of the mounting seat (41) are both screwed and installed at the middle position of the top wall of the processing table (1) by fastening bolts, the top wall of the mounting seat (41) is fixedly installed with an electric slide rail (42), the left and right sides of the outer wall of the electric slide rail (42) are both slidably installed with an electric slider (43), the top walls of the two electric sliders (43) are both fixedly installed with a connecting seat (44), the top walls of the two connecting seats (44) are both fixedly installed with a fixing seat (45) by fastening bolts, the top walls of the two fixing seats (45) are both fixedly installed with a movable seat (46), and the two movable seats (46) are ) are fixedly mounted on the sides away from each other with reduction motors (47), the power shafts of the two reduction motors (47) pass through the corresponding movable seats (46) through bearings and are fixedly mounted with clamping disks (416), the adjacent sides of the two clamping disks (416) are fixedly mounted with circular seats (48), the outer walls of the two circular seats (48) are evenly provided with a plurality of mounting cavities (411), the inner walls of the plurality of mounting cavities (411) are fixedly mounted with electric push rods (412), the movable ends of the plurality of electric push rods (412) are fixedly mounted with connecting blocks (413), and the top walls of the plurality of connecting blocks (413) are fixedly mounted with support frames (414).

2. The automatic trimming mechanism for welded pipes according to claim 1, characterized in that: A placement groove (49) is provided on one side adjacent to the two circular seats (48), and batteries (410) are installed on the inner walls of the two placement grooves (49). Several support frames (414) are L-shaped, and anti-slip pads (415) are fixedly installed on the tops of several support frames (414).

3. The automatic trimming mechanism for welded pipes according to claim 1, characterized in that: The trimming assembly (5) includes a second mounting seat (51), the left and right sides of the top wall of the second mounting seat (51) are screwed to the rear position of the top wall of the processing table (1) by fastening bolts, and the top wall of the second mounting seat (51) is fixedly installed with a second electric slide rail (52).

4. The automatic trimming mechanism for welded pipes according to claim 3, characterized in that: The outer wall of the second electric slide rail (52) is slidably mounted with a second electric slide block (53), the top wall of the second electric slide block (53) is fixedly mounted with a connecting plate (54), and the top wall of the connecting plate (54) is screwed with a U-shaped frame (55) via fastening bolts.

5. The automatic trimming mechanism for welded pipes according to claim 4, characterized in that: A rotating shaft (510) is rotatably mounted on the front portion of the inner wall of the U-shaped frame (55) through a bearing seat, a large gear (56) is fixedly mounted on the left end of the rotating shaft (510) through a bearing penetrating the U-shaped frame (55), a rotating frame (57) is fixedly mounted on the outer wall of the rotating shaft (510), a mounting groove (58) is provided on the outer wall of the rotating frame (57), a cutting knife (59) is rotatably mounted on the inner wall of the mounting groove (58) through a rotating shaft, a driving motor (511) is fixedly mounted on the right side wall of the rotating frame (57), and a power shaft of the driving motor (511) is fixedly connected to the rotating shaft through a bearing penetrating the U-shaped frame (55).

6. The automatic trimming mechanism for welded pipes according to claim 4, characterized in that: A servo motor (512) is fixedly mounted on the rear portion of the right side wall of the U-shaped frame (55); a power shaft of the servo motor (512) passes through the U-shaped frame (55) via a bearing and is fixedly mounted with a small gear (513); and the small gear (513) is meshedly connected with the large gear (56).

7. The automatic edge trimming mechanism for welded pipes according to claim 1, characterized in that: Support legs (6) are fixedly mounted on the four corners of the bottom wall of the processing table (1), placement racks (2) are fixedly mounted on the left and right sides of the front of the top wall of the processing table (1), and rubber pads (3) are fixedly mounted on the inner walls of the placement racks (2).

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