Multifunctional integrated flying shear turning device

Abstract

The utility model relates to a multifunctional integrated flying shear turning device, which relates to the technical field of high-speed wire rod production, aims to solve the problem of possibility of steel suffocation of flying shears, and comprises a turning device mechanism, a flying shear mechanism and a discharging mechanism which are sequentially arranged, the turning device mechanism comprises a turning device guide pipe, a guide pipe stroke frame, a guide pipe driving shaft and a guide pipe fixing frame, the guide pipe driving shaft is connected to the guide pipe fixing frame, the guide pipe stroke frame is arranged at the middle section position of the guide pipe driving shaft, and the turning device guide pipe is connected to the output end of the guide pipe driving shaft. The turning device guide pipe is arranged in the direction of the flying shear mechanism, a guide pipe tip device is arranged at the end of the turning device guide pipe, a guide pipe baffle is arranged at the bottom of the turning device guide pipe and extends in the direction of the discharging mechanism, and a waste hopper used for collecting waste is arranged at an inlet of the discharging mechanism. According to the invention, the situation of steel suffocation caused by short ends is reduced, and the equipment failure rate is reduced.

Description

Technical Field

[0001] The present application relates to the technical field of high-speed wire production, and in particular to a multifunctional integrated flying shear turning device. Background Art

[0002] In the high-speed area of high-speed rod and wire production lines, flying shears play a vital role. They usually work in conjunction with deflectors to achieve precise shearing of rods and wires. This combination is mainly used to perform key actions such as cutting heads, tails, and breaking to ensure the continuity of materials on the production line and the uniformity of specifications.

[0003] However, in the actual production process, if the flying shear gap is not adjusted properly, short heads may easily occur. These short heads may not only remain in the discharge channel of the flying shear, but may also be brought into the subsequent guide groove, thereby causing serious problems such as steel holding. Once steel holding occurs, the production line often needs to be shut down in a short time for troubleshooting and repair, which not only seriously affects the continuity of production, but also greatly increases maintenance costs and production costs, and ultimately leads to a significant decline in production efficiency, so it needs to be improved. Utility Model Content

[0004] In order to solve the possibility of steel stagnation in flying shears, the present application provides a multifunctional integrated flying shear turning device.

[0005] The multifunctional integrated flying shear turning device provided in this application adopts the following technical solution:

[0006] A multifunctional integrated flying shear turning device includes a turning device mechanism, a flying shear mechanism and a discharging mechanism, wherein the turning device mechanism, the flying shear mechanism and the discharging mechanism are arranged in sequence, the turning device mechanism includes a turning device catheter, a catheter travel frame, a catheter drive shaft and a catheter fixing frame, the catheter drive shaft is connected to the catheter fixing frame, the catheter travel frame is arranged at the middle position of the catheter drive shaft, the turning device catheter is connected to the output end of the catheter drive shaft, the turning device catheter is arranged toward the flying shear mechanism, a catheter tip device is provided at the end of the turning device catheter, a catheter baffle is provided at the bottom of the turning device catheter, the catheter baffle extends toward the discharging mechanism, and a waste hopper for collecting waste is provided at the entrance of the discharging mechanism.

[0007] By adopting the above technical solution, including the turning device mechanism, the flying shear mechanism and the discharging mechanism, the turning device mechanism is composed of a turning device guide tube, a guide tube travel frame, a guide tube drive shaft and a guide tube fixing frame, and the guide tube baffle is installed at the bottom of the turning device guide tube;

[0008] When the rods and wires on the production line reach the flying shear area, the flying shear mechanism starts working and prepares to perform the shearing action. At the same time, the turning device guide tube drive shaft receives the instruction and pushes the turning device guide tube from the steel passing position to the breaking position. The flying shear mechanism contacts the rods and wires at the appropriate time and performs actions such as cutting the head, cutting the tail or breaking. At the same time, the turning device guide tube continues to move to the breaking position under the push of the turning device guide tube drive shaft, and drives the turning device guide tube baffle to move together. At the breaking position, the turning device guide tube baffle forms a seal with the discharge mechanism, effectively blocking the direction of the steel passing channel and preventing the short head (that is, the short material segment caused by improper shearing) from falling into the subsequent process. After the shearing action is completed, the turning device guide tube is pushed by the turning device guide tube drive shaft. Next, it returns from the breaking position to the steel passing position, and the turning device guide tube baffle also follows the movement to the side of the discharge channel, recovering to its initial state, ready to welcome the shearing of the next rod and wire. The sheared rods and wires (including materials of normal length and possible short ends) begin to pass through the discharge mechanism. Since the short ends are shorter in length, they are guided by the discharge mechanism to the waste hopper located near the discharge channel during the sliding process; the settings of the guide tube baffle and the waste hopper can effectively prevent the short ends from falling into the subsequent processes, significantly reducing the steel holding caused by short ends, improving the stability and reliability of the production line, reducing not only the downtime, but also the equipment failure rate, extending the service life of the equipment, reducing maintenance costs, and significantly improving production efficiency.

[0009] Optionally, both the upper and lower surfaces of the conduit baffle are provided with arc-shaped surfaces for preventing interference, and the arc-shaped surfaces are provided in the middle position of the conduit baffle.

[0010] By adopting the above technical solution, curved surfaces are opened on the upper and lower surfaces of the duct baffle; through the setting of the curved surfaces, it is possible to smoothly avoid peripheral equipment such as the flying shear mechanism, avoid interference problems caused by collision or friction, ensure the stable operation of the production line, and reduce the downtime caused by interference.

[0011] Optionally, the outer wall of the conduit baffle is provided with a support portion for preventing deformation.

[0012] By adopting the above technical solution, the support part is integrally formed on the catheter baffle; the setting of the support part helps to enhance the overall structural strength of the catheter baffle. When the flying shear performs actions such as cutting heads, tails, and breaking, the catheter baffle needs to withstand large forces and impacts. These forces are effectively dispersed, reducing the possibility of deformation or damage of the catheter baffle due to excessive force, thereby extending its service life.

[0013] Optionally, the catheter tip device is detachably mounted on the deflector catheter, and a fixing bolt for connection is provided between the catheter tip device and the deflector catheter.

[0014] By adopting the above technical solution, the catheter tip device is installed on the deflector catheter through fixing bolts; the setting of the fixing bolts facilitates installation and disassembly, simplifies the process of maintaining and replacing the catheter tip device, and reduces the operation difficulty and time cost.

[0015] Optionally, a base bracket for support is provided below the catheter driving shaft, and the catheter fixing frame and the catheter travel frame are both connected to the base bracket.

[0016] By adopting the above technical solution, the catheter fixing frame and the catheter travel frame are installed on the base bracket; through the setting of the base bracket, the base bracket serves as the supporting foundation of the entire device, and can withstand the weight of components such as the catheter drive shaft, catheter fixing frame, catheter travel frame and catheter, as well as various forces generated during operation, ensuring the stability and reliability of the entire device during operation, and preventing structural loosening or damage due to vibration or external force.

[0017] Optionally, the flying shear mechanism includes two flying shear discs, and a wire shearing area is formed between the two flying shear discs.

[0018] By adopting the above technical solution, the flying shear mechanism includes two flying shear discs; through the setting of the two flying shear discs, the shearing area formed between the two flying shear discs can efficiently shear the wire, and the rapid rotation and precise coordination of the flying shear discs can quickly cut the wire, thereby realizing efficient shearing operation.

[0019] Optionally, the discharge mechanism includes an outlet guide groove, a guide groove bracket and a discharge channel, the outlet guide groove is arranged on the guide groove bracket, the discharge channel is connected to the outlet guide groove, and the deflector conduit is arranged toward the discharge channel.

[0020] By adopting the above technical solution, the discharging mechanism includes an outlet guide groove, a guide groove bracket and a discharging channel; the sheared rods and wires (including materials of normal length and possible short ends) enter the outlet guide groove through the discharging channel, and the materials of normal length continue to enter the next process along the outlet guide groove for further processing; through the setting of the discharging mechanism, smooth transmission of materials can be achieved, ensuring the continuity and stability of the materials and avoiding blockage or stagnation of the materials during the transmission process.

[0021] Optionally, the waste hopper is communicated with the inlet of the discharge channel.

[0022] By adopting the above technical solution, the waste hopper is connected to the discharge channel; the short heads are guided into the waste hopper and collected for subsequent processing or recycling; through the setting of the waste hopper, the short heads and other waste materials can be collected in a centralized manner, which is convenient for subsequent recycling or reuse, helping to reduce resource waste, improve resource utilization, and quickly clean up the short heads in the waste hopper, reducing downtime and manual cleaning costs, and improving production efficiency.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] The configuration of the guide tube baffle and waste hopper effectively prevents short ends from falling into subsequent processes, significantly reducing the steel stagnation caused by short ends, improving the stability and reliability of the production line, reducing downtime, and lowering equipment failure rates, extending equipment life, reducing maintenance costs, and significantly improving production efficiency.

[0025] The arc surface can smoothly avoid peripheral equipment such as the flying shear mechanism, avoiding interference problems caused by collision or friction, ensuring the stable operation of the production line and reducing downtime caused by interference.

[0026] Through the setting of the base bracket, the base bracket serves as the supporting foundation of the entire device and can withstand the weight of components such as the catheter drive shaft, catheter fixing frame, catheter travel frame and catheter, as well as various forces generated during operation, ensuring the stability and reliability of the entire device during operation and preventing structural loosening or damage due to vibration or external force. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a structural schematic diagram of a multifunctional integrated flying shear turning device in an embodiment of the present application.

[0028] Figure 2 It is a structural diagram used to reflect the structure of the conduit baffle in the embodiment of the present application.

[0029] Figure 3 It is a structural diagram used to illustrate the connection relationship between the waste hopper and the discharge channel in the embodiment of the present application.

[0030] Explanation of the accompanying reference numerals: 1. Turning device mechanism; 11. Turning device catheter; 12. Catheter travel frame; 13. Catheter drive shaft; 14. Catheter fixing frame; 2. Flying shear mechanism; 21. Flying shear disc; 3. Discharging mechanism; 31. Outlet guide groove; 32. Guide groove bracket; 33. Discharging channel; 4. Catheter baffle; 41. Arc surface; 42. Support part; 5. Fixing bolt; 6. Base bracket; 7. Waste hopper; 8. Catheter tip device. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 This application is described in further detail.

[0032] The embodiment of the present application discloses a multifunctional integrated flying shear turning device. Figure 1 The multifunctional integrated flying shear turning device includes a turning device mechanism 1, a flying shear mechanism 2 and a discharging mechanism 3. The turning device mechanism 1, the flying shear mechanism 2 and the discharging mechanism 3 are arranged in sequence. The flying shear mechanism 2 includes two flying shear discs 21. The two flying shear discs 21 are arranged opposite to each other. A wire shearing area is formed between the two flying shear discs 21. In this embodiment, any flying shear disc 21 has a corresponding driving structure, which can be a motor; the shearing area can efficiently shear the wire, and the rapid rotation and precise coordination of the flying shear disc 21 can quickly cut the wire, thereby realizing an efficient shearing operation.

[0033] Reference Figure 1 The deflector mechanism 1 includes a deflector catheter 11, a catheter travel frame 12, a catheter drive shaft 13 and a catheter fixing frame 14. A base bracket 6 is installed under the catheter drive shaft 13, and the base bracket 6 is arranged on the ground. At the same time, the catheter fixing frame 14 and the catheter travel frame 12 are both installed on the base bracket 6. The catheter drive shaft 13 is connected to the catheter fixing frame 14, and the catheter travel frame 12 is arranged at the middle position of the catheter drive shaft 13. The deflector catheter 11 is connected to the output end of the catheter drive shaft 13, and the deflector catheter 11 is installed toward the flying shear mechanism 2; the main function of the catheter fixing frame 14 is to fix the deflector catheter 11, and the main function of the travel frame is to limit the moving range of the deflector catheter 11.

[0034] Reference Figure 1 A catheter tip device 8 is installed at the end of the deflector catheter 11, and a fixing bolt 5 for connection is installed between the catheter tip device 8 and the deflector catheter 11. The catheter tip device 8 can ensure that the deflector catheter 11 is positioned more accurately during the movement, thereby improving its guidance. It is crucial to ensure that the deflector catheter 11 can accurately move from the steel-passing position to the breaking position, and then return to the steel-passing position, thereby ensuring the accuracy and reliability of the entire shearing action.

[0035] Reference Figure 1 A conduit baffle 4 is fixedly installed at the bottom of the turning device conduit 11. In this embodiment, the conduit baffle 4 extends toward the discharge mechanism 3. When in the breaking position, the baffle of the turning device conduit 11 and the discharge mechanism 3 form a seal, effectively blocking the direction of the steel passage and preventing short heads (i.e., short material segments caused by improper shearing) from falling into subsequent processes.

[0036] Reference Figure 1 and Figure 2The upper and lower surfaces of the duct baffle 4 are both provided with arc-shaped surfaces 41. The arc-shaped surface 41 is opened in the middle position of the duct baffle 4, which can smoothly avoid peripheral equipment such as the flying shear mechanism 2, avoiding interference problems caused by collision or friction, ensuring the stable operation of the production line, and reducing the downtime caused by interference.

[0037] Reference Figure 1 and Figure 3 A support portion 42 is integrally formed on the outer wall of the duct baffle 4, which helps to enhance the overall structural strength of the duct baffle 4. When the flying shear performs actions such as cutting heads, tails, and breaking, the duct baffle 4 needs to withstand large forces and impacts. These forces are effectively dispersed, reducing the possibility of deformation or damage of the duct baffle 4 due to excessive force, thereby extending its service life.

[0038] Reference Figure 1 The discharging mechanism 3 includes an outlet guide groove 31, a guide groove bracket 32 and a discharging channel 33. The guide groove bracket 32 is arranged on the ground. The outlet guide groove 31 is installed on the guide groove bracket 32. The discharging channel 33 is located on the side of the outlet guide groove 31 close to the flying shear mechanism 2. The discharging channel 33 is connected to the outlet guide groove 31. In this embodiment, the deflector guide tube 11 is arranged toward the discharging channel 33; it can realize smooth transmission of materials, ensure the continuity and stability of materials, and avoid blockage or stagnation of materials during transmission.

[0039] Reference Figure 1 and Figure 3 A waste hopper 7 is also installed on the guide groove bracket 32, and the waste hopper 7 is connected to the discharge channel 33. The opening of the discharge channel 33 is designed to be at a certain angle. When the steel is broken, the direction of the steel channel can be blocked to prevent the short head from falling into. The design inside the discharge channel 33 includes a specific tilt angle or guide structure. At the same time, in this embodiment, the opening of the waste hopper 7 can be specifically designed according to the length of the short head, so that the short head and other waste materials can be collected in a centralized manner for subsequent recycling or reuse, which helps to reduce resource waste and improve resource utilization. The short heads in the waste hopper 7 can be quickly cleaned, which reduces downtime and the cost of manual cleaning and improves production efficiency.

[0040] The implementation principle of a multifunctional integrated flying shear turning device in the embodiment of the present application is as follows: when the rods and wires on the production line reach the flying shear area, the flying shear disc 21 starts working and prepares to perform the shearing action. At the same time, the driving shaft of the turning device duct 11 receives the instruction and pushes the turning device duct 11 to move from the steel passing position to the breaking position. The flying shear mechanism 2 contacts the rods and wires at the appropriate time and performs actions such as cutting the head, cutting the tail or breaking. At the same time, the turning device duct 11 continues to move toward the breaking position under the push of the driving shaft of the turning device duct 11, and drives the baffle of the turning device duct 11 to move together. At the breaking position, the baffle of the turning device duct 11 forms a seal with the discharging mechanism 3, effectively blocking the steel passing position. The direction of the channel is to prevent short ends (i.e., short material segments caused by improper shearing) from falling into the subsequent process. After the shearing action is completed, the turning guide tube 11 is pushed by the driving shaft of the turning guide tube 11 to return from the breaking position to the steel passing position. The baffle of the turning guide tube 11 also moves to the side of the discharge channel 33 and restores its initial state, ready to receive the shearing of the next rod or wire. The sheared rod or wire (including normal length materials and possible short ends) enters the outlet guide groove 31 through the discharge channel 33. The normal length materials continue to enter the next process along the outlet guide groove 31 for further processing, and the short ends are guided to the waste hopper 7 for collection for subsequent processing or recycling.

[0041] Through the setting of the guide tube baffle 4 and other devices, the short head is effectively prevented from falling into the subsequent process, which significantly reduces the steel holding caused by the short head, improves the stability and reliability of the production line, reduces the downtime, reduces the equipment failure rate, extends the service life of the equipment, reduces the maintenance cost, and significantly improves the production efficiency.

[0042] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A multifunctional integrated flying shear turning device, characterized by: The invention comprises a deflector mechanism (1), a shearing mechanism (2) and a discharging mechanism (3), wherein the deflector mechanism (1), the shearing mechanism (2) and the discharging mechanism (3) are arranged in sequence, wherein the deflector mechanism (1) comprises a deflector conduit (11), a conduit travel frame (12), a conduit drive shaft (13) and a conduit fixing frame (14), wherein the conduit drive shaft (13) is connected to the conduit fixing frame (14), the conduit travel frame (12) is arranged at the middle section of the conduit drive shaft (13), the deflector conduit (11) is connected to the output end of the conduit drive shaft (13), the deflector conduit (11) is arranged in the direction of the shearing mechanism (2), a conduit tip device (8) is provided at the end of the deflector conduit (11), a conduit baffle (4) is provided at the bottom of the deflector conduit (11), and the conduit baffle (4) extends in the direction of the discharging mechanism (3), and a waste hopper (7) for collecting waste is provided at the inlet of the discharging mechanism (3).

2. The multifunctional integrated flying shear turning device according to claim 1, characterized in that: The upper and lower surfaces of the conduit baffle (4) are both provided with arcuate surfaces (41) for preventing interference, and the arcuate surface (41) is provided in the middle position of the conduit baffle (4).

3. The multifunctional integrated flying shear turning device according to claim 2, characterized in that: The outer wall of the conduit baffle (4) is provided with a support portion (42) for preventing deformation.

4. The multifunctional integrated flying shear turning device according to claim 1, characterized in that: The catheter tip device (8) is detachably mounted on the deflector catheter (11), and a fixing bolt (5) for connection is provided between the catheter tip device (8) and the deflector catheter (11).

5. The multifunctional integrated flying shear turning device according to claim 1, characterized in that: A base bracket (6) for support is provided below the catheter drive shaft (13), and the catheter fixing frame (14) and the catheter travel frame (12) are both connected to the base bracket (6).

6. The multifunctional integrated flying shear turning device according to claim 1, characterized in that: The flying shear mechanism (2) comprises two flying shear discs (21), and a wire shearing area is formed between the two flying shear discs (21).

7. The multifunctional integrated flying shear turning device according to claim 1, characterized in that: The discharge mechanism (3) comprises an outlet guide groove (31), a guide groove bracket (32) and a discharge channel (33); the outlet guide groove (31) is arranged on the guide groove bracket (32); the discharge channel (33) is connected to the outlet guide groove (31); and the deflector conduit (11) is arranged in the direction of the discharge channel (33).

8. The multifunctional integrated flying shear turning device according to claim 7, characterized in that: The waste hopper (7) is communicated with the inlet of the discharge channel (33).

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