Protective shell of electric welding machine
By introducing a rotatable shaft and winder into the protective shell of the welding machine, combined with the linkage design of the pulley and slider, the problem of messy welding wire is solved, the automatic collection and release of the welding wire and the convenient movement of the welding machine are achieved, and the safety and efficiency of use are improved.
Patent Information
- Application Number
- CN202422169022.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The welding wires of common electric welding machines on the market are prone to be messy when used, which may lead to broken or short circuit of the line, pose safety hazards, and inconvenient collection and release of the welding wire, affecting the efficiency of use.
A protective shell of an electric welding machine is designed, including a rotatable shaft and a winder, combined with the linkage design of pulleys and double-head reciprocating screws, sliders and collars to realize the automatic retraction and release of welding wires; the shell is also equipped with an anti-collision cover, a self-locking universal wheel and a storage compartment to improve convenience and safety.
The welding wire is neatly wound, reducing labor cumbersomeness, improving convenience and safety during use, and the self-locking universal wheel and storage bin enhance the movement and storage capacity and improve working efficiency.
Smart Images

Figure CN223235277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a protective shell of an electric welding machine. Background Art
[0002] The core working principle of an electric welding machine is based on the high-temperature arc phenomenon that is excited when the positive and negative poles of the current are instantly short-circuited. This arc has extremely high thermal energy, which is enough to melt the solder on the welding rod and the base material to be welded, causing the two to achieve atomic-level bonding at the contact interface, thereby achieving a strong weld. From a structural point of view, an electric welding machine is essentially a highly specialized transformer that is designed to output high-power electrical energy sufficient to drive the welding process. The protective casing of the electric welding machine plays a vital role in the use of the electric welding machine. It not only protects the internal components from the influence of the external environment, but also ensures the safety of the operator during use.
[0003] When using common electric welding machines on the market, the welding wire is usually manually stretched to the position where welding is required. If the stretched welding wire is not properly fixed, the welding wire will hang on the ground. During the welding process, it may be accidentally pulled or tripped, resulting in line breakage or short circuit, causing a safety accident. Utility Model Content
[0004] The purpose of the utility model is to provide a protective shell of an electric welding machine to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the utility model provides a protective shell for an electric welding machine, comprising a shell, wherein the shell comprises an electric welding machine body, a top cover is provided on the top of the shell, a first connector and a second connector are provided on the side of the electric welding machine body, a welding wire is provided on the ends of the first connector and the second connector away from the electric welding machine body, a rotating shaft is rotatably connected to the side of the shell near the connector, a winding device is installed on the end of the rotating shaft near the electric welding machine body, and the welding wire is wound on the winding device;
[0006] The rotating shaft is connected to pulley one, and pulley two is provided below pulley one. Pulley one and pulley two are sleeved with the same belt. Pulley two is connected to a double-headed reciprocating screw rod on the side away from the shell. A limit block is provided in the middle of the double-headed reciprocating screw rod. Two sliders one are threadedly connected on both sides of the limit block. A connecting rod, slider two, a positioning rod and a connecting strip are provided above slider one. The positioning rod is located above the double-headed reciprocating screw rod. Slider two is slidably connected to the positioning rod. Slider two is connected to slider one through a connecting rod, and slider two is connected to the collar through a connecting strip located above it.
[0007] Furthermore, the two welding wires connecting the connector 1 and the connector 2 are respectively located at the two ends of the winder and connected to the rings above the two sliders 1. The positioning rod is installed on the shell at one end close to the pulley 2, and a limiting part is installed at the other end.
[0008] Furthermore, anti-collision covers are installed on three sides of the side of the welding machine body away from the winder. The anti-collision covers are installed inside the shell through bolts and are made of polyurethane foam material.
[0009] Furthermore, a hinge is installed between the top cover and the shell, a protrusion is installed on the side of the top cover close to the winder, the top end of the protrusion is away from the shell, and the hinge is installed on the opposite side of the protrusion.
[0010] Furthermore, support legs are provided at the four corners of the bottom of the shell, and a storage bin is installed below the support legs. The storage bin is made of stainless steel, and the bottom of the storage bin is connected to a self-locking universal wheel.
[0011] Furthermore, a connecting block is provided on one end of the rotating shaft away from the housing, and a hand crank is fixedly connected to the connecting block.
[0012] Furthermore, dustproof nets are installed on the three surfaces of the shell where the anti-collision cover is installed, and the mesh surface of the dustproof net is made of galvanized wire material.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model provides a rotatable shaft and a wire winder on the shell, so that the welding wire can be neatly wound on the wire winder, avoiding the problem of the traditional electric welding machine's welding wire being messy. This design not only makes the welding wire more orderly when not in use, but also facilitates the user to quickly take it out during use. The linkage design of the wire winder, the double-headed reciprocating screw, the slider one, the slider two and the ring makes the retraction and release of the welding wire more automated, reducing the tediousness of manual wire retraction.
[0015] 2. The utility model uses the design of self-locking universal wheels to make the welding machine easy to move when needed. The design of the storage compartment provides the operator with additional storage space, which can conveniently store accessories, tools or other small equipment required for welding, thereby improving work efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a protective shell of an electric welding machine;
[0017] Figure 2 for Figure 1 A schematic diagram of the structure enlarged in the middle;
[0018] Figure 3This is a schematic diagram of the side structure of a protective shell of an electric welding machine;
[0019] Figure 4 The figure is a schematic diagram of the dustproof net structure in the protective shell of an electric welding machine.
[0020] In the picture:
[0021] 1. Housing; 2. Support legs; 3. Storage compartment; 4. Self-locking universal wheels; 5. Top cover; 6. Anti-collision cover; 7. Connector 1; 8. Hinge; 9. Welding wire; 10. Winder; 11. Rotating shaft; 12. Connecting block; 13. Hand crank; 14. Dust screen; 15. Electric welding machine body; 16. Connector 2; 17. Pulley 1; 18. Belt; 19. Pulley 2; 20. Double-ended reciprocating screw; 21. Positioning rod; 22. Slider 1; 23. Connecting rod; 24. Slider 2; 25. Connecting strip; 26. Ring; 27. Limiting piece. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-4 , the utility model provides a technical solution:
[0024] See Figure 1 and Figure 2 As shown, a protective housing for an electric welding machine includes a housing 1, wherein the housing 1 includes a welding machine body 15, a top cover 5 is provided on the top of the housing 1, a connector 1 7 and a connector 2 16 are provided on the side of the welding machine body 15, a welding wire 9 is provided on the ends of the connector 1 7 and the connector 2 16 away from the welding machine body 15, a rotating shaft 11 is rotatably connected to the side of the housing 1 near the connector 2 16, a winder 10 is installed on the end of the rotating shaft 11 near the welding machine body 15, and the welding wire 9 is wound on the winder 10;
[0025] The rotating shaft 11 is connected to a pulley 17, and a pulley 2 19 is provided below the pulley 17. The pulley 17 and the pulley 2 19 are sleeved with the same belt 18. The pulley 2 19 is connected to a double-headed reciprocating screw 20 on the side away from the housing 1. A limit block is provided in the middle of the double-headed reciprocating screw 20. Two sliders 1 22 are threadedly connected on both sides of the limit block. A connecting rod 23, a slider 24, a positioning rod 21 and a connecting strip 25 are provided above the slider 1 22. The positioning rod 21 is located above the double-headed reciprocating screw 20, and the slider 24 is slidably connected to the positioning rod 21. The slider 24 is connected to the slider 1 22 through the connecting rod 23, and the slider 24 is connected to the collar 26 through the connecting strip 25 located above it.
[0026] In the specific implementation process, the shell 1 is made of strong and durable ABS material, which can effectively prevent the sparks generated during the welding process from damaging the internal components of the welding machine.
[0027] The winder 10 is provided with a guide groove of a size corresponding to the welding wire 9 for guiding the path of the welding wire 9 during the winding process, ensuring that the welding wire 9 can be neatly wound on the winder 10 to avoid crossing or knotting.
[0028] It should be noted that pulley 17 and pulley 2 19 are connected by belt 18 to form a transmission system. When the rotating shaft 11 rotates, pulley 17 rotates accordingly, and pulley 2 19 is driven to rotate by belt 18. The double-headed reciprocating screw 20 is connected to pulley 2 19. Its design makes the thread directions at both ends of the double-headed reciprocating screw 20 opposite. When the double-headed reciprocating screw 20 rotates, the two sliders 1 22 will move in opposite directions.
[0029] It should be noted that slider 1 22 is connected to slider 2 24 through connecting rod 23 to form a connecting rod mechanism. When slider 1 22 moves on the screw rod, slider 2 24 is driven to slide on the positioning rod 21 through connecting rod 23. As slider 2 24 moves, the ring 26 will also move accordingly. The ring 26 is mounted on the welding line 9 to realize automatic wire winding or adjust the position of the welding line.
[0030] See Figure 2 As shown, a protective shell of an electric welding machine, the two welding wires 9 connected to the connector 1 7 and the connector 2 16 are respectively located at the two ends of the winder 10 and connected to the rings 26 above the two sliders 1 22, and the positioning rod 21 is installed on the housing 1 at one end close to the pulley 2 19, and the other end is installed with a limit member 27.
[0031] It should be noted that the two welding wires 9 connected to connector 1 7 and connector 2 16 are located at both ends of the winder 10, so that the welding wires 9 can maintain balance during winding and releasing, avoiding uneven winding or entanglement problems caused by biasing to one side.
[0032] It should be noted that the main function of the limiter 27 is to limit the range of movement of the slider 24 on the positioning rod 21 to prevent it from excessive movement and damaging the mechanism or causing other adverse consequences. At the same time, the limiter 27 also plays a role in positioning and fixing, ensuring that the slider 24 can maintain a stable trajectory during movement.
[0033] See Figure 2 and Figure 4 As shown, a protective shell of an electric welding machine is provided. Anti-collision covers 6 are installed on three sides of the side of the electric welding machine body 15 away from the winder 10. The anti-collision covers 6 are installed inside the shell 1 by bolts and are made of polyurethane foam material.
[0034] During the specific implementation process, the polyurethane foam used in the anti-collision cover 6 is a lightweight, high-strength material with good shock absorption, cushioning and sound insulation properties. In the application of the electric welding machine, the anti-collision cover 6 made of polyurethane foam material can effectively resist external impacts while maintaining a lighter weight and will not have a negative impact on the overall performance of the electric welding machine. The anti-collision cover 6 is installed inside the shell 1 by bolts. This installation method is simple and reliable, and can ensure that the anti-collision cover 6 is firmly fixed on the electric welding machine body 15 to prevent it from loosening or falling off during operation. At the same time, the bolt connection also facilitates user maintenance and replacement.
[0035] See Figure 3 As shown, a protective shell of an electric welding machine is provided, wherein a hinge 8 is installed between a top cover 5 and a shell 1, a protrusion is installed on one side of the top cover 5 close to the winder 10, the top end of the protrusion is away from the shell 1, and the hinge 8 is installed on the opposite side of the protrusion.
[0036] During the specific implementation process, the protrusion serves as an auxiliary handle for opening the top cover 5. The user can easily open the top cover 5 by grabbing the protrusion, and the hinge 8 enables the top cover 5 to be opened and closed relative to the shell 1, making it convenient for the user to open the top cover 5 for internal maintenance or inspection.
[0037] See Figure 1 As shown, a protective shell of an electric welding machine is provided with support legs 2 at the four corners of the bottom of the shell 1, and a storage bin 3 is installed below the support legs 2. The storage bin 3 is made of stainless steel, and a self-locking universal wheel 4 is connected to the bottom of the storage bin 3.
[0038] During the specific implementation process, the self-locking universal wheel 4 is installed at the bottom of the storage bin 3, which provides convenient mobility for the welding machine. The user can easily move the welding machine at the work site by pushing it, which greatly improves work efficiency. At the same time, the self-locking function ensures that the welding machine can be firmly fixed in one position when needed, avoiding movement or sliding during work.
[0039] It should be noted that the design of the storage compartment 3 can provide an additional storage space for the welding machine, which is used to store accessories, tools or other related items of the welding machine.
[0040] See Figure 1 As shown, a protective shell of an electric welding machine is provided, wherein a connecting block 12 is provided on one end of a rotating shaft 11 away from the shell 1 , and a hand crank 13 is fixedly connected to the connecting block 12 .
[0041] During the specific implementation process, the connecting block 12 serves as a bridge between the rotating shaft 11 and the hand crank 13, and plays the role of transmitting rotational motion and torque. It allows the user to indirectly control the rotation of the rotating shaft 11 by operating the hand crank 13, thereby driving the winder 10 to wind the welding wire 9.
[0042] See Figure 1 As shown, a protective shell of an electric welding machine is provided. Dust-proof nets 14 are installed on three surfaces of the shell 1 where the anti-collision cover 6 is installed. The mesh surface of the dust-proof net 14 is made of galvanized wire material.
[0043] During the specific implementation process, the main function of the dustproof net 14 is to prevent dust and debris from entering the interior of the welding machine, protecting the electrical components and mechanical parts inside the machine from pollution and damage. At the same time, it can also improve the heat dissipation performance of the welding machine to a certain extent, reduce the operating temperature of the machine by allowing air circulation, and improve work efficiency and stability.
[0044] Working principle:
[0045] Step 1: The shell 1 is made of sturdy and durable ABS material. As the main protective barrier of the welding machine body 15, it can effectively prevent the sparks, high temperature and external impact generated during the welding process from damaging the internal components of the welding machine. The welding wire 9 is connected to the welding machine body 15 through the connector 1 7 and the connector 2 16, and is wound on the winder 10. The winder 10 is provided with a guide groove to ensure that the welding wire can be neatly wound. The winder 10 is installed on the rotating shaft 11. The winder 10 can be driven to reel and release the welding wire 9 by rotating the rotating shaft 11. The pulley 17 is connected to the pulley 2 19 by the belt 18 to form a transmission system. When the rotating shaft 11 rotates, the pulley 2 19 is driven to rotate by the pulley 17 and the belt 18. The double-headed reciprocating screw 20 is connected to the pulley 2 19, and the thread directions at both ends are opposite, so that the two sliders 1 22 can move in opposite directions.
[0046] Step 2: Slider 1 22 is connected to the double-headed reciprocating screw 20 through a thread, and moves with the rotation of the double-headed reciprocating screw 20. The connecting rod 23 connects slider 1 22 and slider 2 24 to form a connecting rod mechanism, so that slider 2 24 can slide on the positioning rod 21. The ring 26 is connected to slider 2 24 through the connecting strip 25, and is sleeved on the welding line 9. It moves with the movement of slider 2 24 to realize automatic winding or position adjustment of the welding line 9.
[0047] Step 3: The support legs 2 firmly support the welding machine to ensure its stability during use. The storage compartment 3 is installed under the support legs 2, providing additional storage space for the welding machine for storing accessories, tools and other items. The self-locking universal wheels 4 are installed at the bottom of the storage compartment 3, so that the welding machine can be easily moved at the work site. At the same time, the self-locking function ensures that the welding machine can be firmly fixed in one position when needed to avoid movement or sliding during work.
Claims
1. A protective housing for an electric welding machine, characterized in that: The invention comprises a shell (1), wherein the shell (1) comprises an electric welding machine body (15), a top cover (5) is provided on the top of the shell (1), a connector 1 (7) and a connector 2 (16) are provided on the side of the electric welding machine body (15), a welding wire (9) is provided on the ends of the connector 1 (7) and the connector 2 (16) away from the electric welding machine body (15), a rotating shaft (11) is rotatably connected to the side of the shell (1) close to the connector 2 (16), a winding device (10) is installed on the end of the rotating shaft (11) close to the electric welding machine body (15), and the welding wire (9) is wound on the winding device (10); The rotating shaft (11) is connected to a pulley 1 (17), a pulley 2 (19) is provided below the pulley 1 (17), the pulley 1 (17) and the pulley 2 (19) are sleeved with the same belt (18), the pulley 2 (19) is connected to a double-headed reciprocating screw (20) on the side away from the housing (1), a limit block is provided in the middle of the double-headed reciprocating screw (20), two sliders 1 (22) are threadedly connected on both sides of the limit block, a connecting rod (23), a slider 2 (24), a positioning rod (21) and a connecting strip (25) are provided above the slider 1 (22), the positioning rod (21) is located above the double-headed reciprocating screw (20), the slider 2 (24) is slidably connected to the positioning rod (21), the slider 2 (24) is connected to the slider 1 (22) through the connecting rod (23), and the slider 2 (24) is connected to the collar (26) through the connecting strip (25) located above it.
2. The protective housing of a welding machine according to claim 1, wherein: The two welding lines (9) connected to the connector 1 (7) and the connector 2 (16) are respectively located on both sides of the winder (10) and connected to the rings (26) above the two sliders 1 (22). The positioning rod (21) is installed on the housing (1) at one end close to the pulley 2 (19), and a limiting member (27) is installed at the other end.
3. A protective housing for an electric welding machine as claimed in claim 2, characterized in that: Anti-collision covers (6) are installed on three sides of the side of the welding machine body (15) away from the winding device (10). The anti-collision covers (6) are installed inside the shell (1) through bolts and are made of polyurethane foam material.
4. A protective housing for an electric welding machine as claimed in claim 3, characterized in that: A hinge (8) is installed between the top cover (5) and the housing (1); a protrusion is installed on the side of the top cover (5) close to the winder (10), the top end of the protrusion is away from the housing (1), and the hinge (8) is installed on the opposite side of the protrusion.
5. The protective housing of an electric welding machine according to claim 4, wherein: Support legs (2) are provided at the four corners of the bottom of the housing (1), and a storage bin (3) is installed below the support legs (2). The storage bin (3) is made of stainless steel, and the bottom of the storage bin (3) is connected to a self-locking universal wheel (4).
6. A protective housing for an electric welding machine as claimed in claim 5, characterized in that: A connecting block (12) is provided on one end of the rotating shaft (11) away from the housing (1), and a hand crank (13) is fixedly connected to the connecting block (12).
7. A protective housing for an electric welding machine as claimed in claim 6, characterized in that: The three surfaces of the housing (1) at the installation location of the anti-collision cover (6) are all installed with dustproof nets (14), and the mesh surface of the dustproof net (14) is made of galvanized wire material.