Shock wave reduction device and bimetallic plate explosive composite welding device

By designing shock wave reduction device and bimetal plate explosion composite welding device, the problems of noise and dust pollution during the explosion composite process are solved, and safe and efficient operation in the workshop is achieved.

CN223235296UActive Publication Date: 2025-08-19ZIBO DADONG ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202421990242.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-08-19
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The shock waves and dust pollution generated by the prior art during the explosion composite welding of metal plates are severe, resulting in large environmental pollution and being unable to operate in the workshop.

Method used

A shock wave decontamination device is designed, including a wave decontaminator body and a wave decontaminator. A multiple wave decontaminator that gradually increases in the impact direction is provided to form a flared channel for reducing shock waves and collecting dust. At the same time, a double-metal plate explosion composite welding device is designed, and the wave decontaminator is arranged around the main body to realize the processing of noise and dust.

Benefits of technology

It effectively reduces the noise and dust pollution caused by explosion, realizes explosive composite welding of bimetal plates in the workshop, and avoids the influence of the external environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shock wave reduction device and a double-metal-plate explosive composite welding device, and belongs to the technical field of explosive composite equipment accessories. The shock wave reduction device comprises a wave absorber body and a wave absorbing filler arranged in the wave absorber body, a plurality of wave absorbing chambers are arranged in the wave absorber body, the sizes of the wave absorbing chambers are gradually increased in the impact direction to form a flaring shape, and the wave absorbing chambers are connected end to end to form a wave absorbing channel penetrating through the wave absorber body. According to the shock wave reduction device, noise generated by explosion can be reduced, dust generated by explosion can be collected, and therefore the dust can be conveniently treated in a centralized mode, noise pollution is reduced, and dust pollution is also reduced; according to the explosive cladding welding device for the double metal plates, due to the fact that noise pollution and dust pollution are treated, explosive cladding of the double metal plates can be achieved in a workshop, and it is avoided that raining and other environments affect explosive cladding of the metal plates.
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Description

Technical Field

[0001] The invention relates to a shock wave reduction device and a bimetallic plate explosive composite welding device, belonging to the technical field of explosive composite equipment accessories. Background Art

[0002] Explosive ultra-high pressure bimetallic welding composite is usually done by loosening the soil, then laying a base plate on the soil, laying steel balls on the upper side of the base plate, and then laying a composite plate. Explosives are laid on the upper side of the composite plate, and a detonator is set at one end of the explosives. The explosives are ignited by the detonator. After the explosives explode, the steel balls are squeezed out from between the composite plate and the base plate, and the composite plate and the base plate are welded together to form a composite plate.

[0003] Chinese invention patent application CN105234548A discloses a dual-vertical explosive welding rigid and flexible integrated protection device and method. This device, which employs a base plate and a composite plate on either side of the explosive, fully utilizes the energy generated by the explosive explosion, increasing explosive utilization by approximately 40%. However, this device, used for composite metal plates, creates significant shock waves and noise pollution due to the open-air explosion of explosives. The explosion also generates a large amount of dust, which contributes to significant environmental pollution. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the existing technology and provide a shock wave reduction device and a bimetallic plate explosion composite welding device which can form a vortex in a wave-dissipating channel to reduce the shock wave and collect dust.

[0005] The technical solution adopted by the utility model to solve the technical problem is: the shock wave attenuation device includes a wave absorbing device body and a wave absorbing filler arranged in the wave absorbing device body, a plurality of wave absorbing chambers are arranged in the wave absorbing device body, the size of each wave absorbing chamber gradually increases along the impact direction to form a flared shape, the wave absorbing chambers are connected end to end to form a wave absorbing channel that passes through the wave absorbing device body, and the end of the shell is connected to a cloth bag.

[0006] Preferably, the wave breaker body includes an inner shell and a conical cover. The conical cover is arranged in the inner shell. There are several conical covers, and the wave absorbing chamber is formed in each conical cover. The small end of the conical cover is provided with a conical opening, and the large end of the inner cavity of the conical cover is provided with an arc angle. The conical cover and the inner shell are filled with wave absorbing filler, and the conical cover and the inner shell are provided with several through holes.

[0007] Preferably, the wave breaker body further comprises an outer shell, the outer shell covers the outer shell, and an air flow channel is provided between the outer shell and the inner shell.

[0008] Preferably, the diameter of the conical opening of each conical cover gradually decreases along the impact direction.

[0009] Preferably, it further comprises a sealing plate, which is arranged at the tail end of the wave breaker body and is a porous plate.

[0010] Preferably, it further comprises a vertical plate, which is arranged at the head end of the wave absorbing device body, and is provided with a wave absorbing port connected to the wave absorbing channel.

[0011] Preferably, a connecting portion for connection is provided on the outer side of the wave breaker body.

[0012] Preferably, the connecting portion includes an ear plate arranged on the top of the wave absorbing body and a foot arranged on the bottom of the wave absorbing body.

[0013] Preferably, the wave-absorbing filler is in the shape of a porous block.

[0014] A bimetallic plate explosive composite welding device comprises a composite welding device body and the shock wave reduction device. The wave absorbing device body is arranged around the composite welding device body, and each adjacent wave absorbing device body is detachably connected.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] When this shock wave reduction device is in use, the shock wave generated by the explosion will enter the wave-breaking flow channel and form a vortex in the wave-breaking flow channel. After being reduced by the multi-stage silencer cavity, the wave-breaking effect is achieved. It can not only reduce the noise and shock wave generated by the explosion, but also collect the dust generated by the explosion, thereby facilitating the centralized treatment of the dust, reducing both noise pollution and dust pollution.

[0017] The bimetallic plate explosive composite welding device realizes the treatment of noise pollution and dust pollution, so that the explosive composite of bimetallic plates can be realized in a workshop, avoiding the influence of rain and other environments on the explosive composite of metal plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic front cross-sectional view of a shock wave mitigation device;

[0019] Figure 2 It is a schematic diagram of the main view of the bimetallic plate explosive composite welding device;

[0020] Figure 3 It is a top view schematic diagram of the bimetallic plate explosive composite welding device.

[0021] In the figure: 1. Vertical plate; 2. Conical cover; 3. Outer shell; 4. Wave-absorbing filler; 5. Closing plate; 6. Conical hole opening; 7. Wave-absorbing port; 8. Foot; 9. Ear plate; 10. Top plate; 11. Vertical column; 12. Pressure plate; 13. Load-bearing plate; 14. Bottom plate; 15. Base; 16. Buffer device; 17. End nut; 18. Limit nut; 19. Wave absorber; 20. Limit assembly; 21. Return spring; 22. Limit sleeve; 23. Limit cylinder; 24. Inner shell; 25. Arc angle; 26. Cloth bag. DETAILED DESCRIPTION

[0022] Figures 1-3 This is the best embodiment of the present invention, Figures 1-3 The utility model is further described.

[0023] The present invention will be further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention must go beyond these limited embodiments. For some equivalent replacement solutions or common means, they will not be described in detail herein, but they still fall within the scope of protection of this application.

[0024] A shock wave reduction device includes a wave absorbing device body and a wave absorbing filler 4 disposed within the wave absorbing device body. The wave absorbing device body is provided with a plurality of wave absorbing chambers, each of which gradually increases in size along the impact direction to form a flared shape. The wave absorbing chambers are connected end to end to form a wave absorbing channel that runs through the wave absorbing device body. When the shock wave reduction device is in use, the shock wave generated by the explosion will enter the wave absorbing flow channel and form a vortex within the wave absorbing flow channel. After being reduced by the multi-stage muffler cavity, the wave absorbing effect is achieved, which can not only reduce the noise generated by the explosion, but also collect the dust generated by the explosion, thereby facilitating the centralized treatment of the dust, reducing both noise pollution and dust pollution, so that the bimetallic plate explosion composite welding device can be implemented in the workshop, avoiding the impact of rain and other environmental factors on the bimetallic plate explosion composite.

[0025] Specifically, such as Figure 1As shown, the wave breaker body includes an outer shell 3, an inner shell 24 and a conical cover 2. The outer shell 3 and the inner shell 24 are both cylindrical bodies with open ends. The front end of the outer shell 3 is provided with a vertical plate 1, which closes the front end of the outer shell 3. The middle part of the vertical plate 1 is provided with a wave breaker port 7. The rear end of the vertical plate 1 is provided with a sealing plate 5, which is fixedly connected to the outer shell 3 and closes the rear end of the outer shell 3. The middle part of the sealing plate 5 is convex. The sealing plate 5 is a porous plate, and a cloth bag 26 is connected to the side of the sealing plate 5 away from the outer shell 3. The inner shell 24 is arranged in the outer shell 3, and an air flow channel is provided between the outer shell 3 and the inner shell 24. The two ends of the outer shell 24 are fixedly connected to the vertical plate 1 and the sealing plate 5 respectively. The conical covers 2 are disposed within the inner shell 24. The dimensions of the conical covers 2 gradually increase along the direction of the shock wave, i.e., the dimensions of the conical covers 2 gradually increase from the head end to the tail end, forming a flared shape. The small end of each conical cover 2 is provided with a conical opening 6, and the large end of the inner cavity of each conical cover 2 is provided with a rounded corner 25. The conical opening 6 of each conical cover 2 extends into the large end of the adjacent conical cover 2 near the head end, forming a wave-absorbing chamber within each conical cover 2. The conical covers 2 are connected end to end to form the wave-absorbing channel. The diameter of the conical opening 6 of each conical cover 2 gradually decreases along the direction of impact.

[0026] The wave-breaking filler 4 is arranged between the inner shell 24 and the conical cover 2. The wave-breaking filler 4 is in the shape of a porous block. The conical cover 2 and the inner shell 24 are provided with a plurality of through holes, the diameter of which is smaller than the particle size of the wave-breaking filler 4.

[0027] The head end of the shell 3 refers to the side that is in contact with the bimetallic plate explosive composite welding device, and the tail end of the shell 3 refers to the end that is away from the bimetallic plate explosive composite welding device.

[0028] A connecting portion is provided on the outside of the shell 3, which includes an ear plate 9 provided on the top of the head end of the shell 3 and a foot 8 provided on the bottom of the tail end, which facilitates the connection of adjacent shells 3 and the fixing of the shell 3.

[0029] like Figure 2-3 As shown, the present invention also provides a bimetallic plate explosive hybrid welding device, comprising a hybrid welding device body and the aforementioned shock wave attenuation device, wherein the shock wave attenuation device body is disposed around the hybrid welding device body, and each adjacent shock wave attenuation device body is detachably connected. The shock wave attenuation device is the shock wave attenuation device 19.

[0030] The bimetallic plate explosive composite welding device includes a bottom plate 14, a top plate 10, a column 11, a pressure plate 12, a bearing plate 13 and a buffer device 16. The top plate 10 is arranged at intervals on the upper side of the bottom plate 14, the column 11 is arranged between the top plate 10 and the bottom plate 14, and a number of columns 11 are arranged at intervals. The bearing plate 13 and the pressure plate 12 are arranged at intervals from bottom to top between the top plate 10 and the bottom plate 14 to form a composite space between the bearing plate 13 and the pressure plate 12. The bearing plate 13 and the pressure plate 12 are slidably connected to the columns 11 at the four corners. Buffer devices 16 are provided between the bearing plate 13 and the bottom plate 14 and between the pressure plate 12 and the top plate 10. The base plate and the composite plate of the double metal plate explosive composite welding device can be placed directly between the bearing plate 13 and the pressure plate 12. The steel balls between the base plate and the composite plate are convenient to place, and can ensure that the explosives are evenly laid between the two composite plates, thereby ensuring a good composite effect between the base plate and the composite plate. The buffer device 16 can achieve buffering after the explosion, ensuring a good composite effect between the base plate and the composite plate, and can automatically reset, which is convenient for the continuous composite of the next group of metal plates, and the composite efficiency is high.

[0031] The bottom plate 14 is horizontally mounted on the upper side of the base 15, the top plate 10 is spaced apart and arranged directly above the bottom plate 14, and the top plate 10 is also arranged horizontally, and the columns 11 are arranged vertically. In this embodiment, there are four columns 11 arranged in a rectangular row, and the upper end of each column 11 passes upward through the top plate 10 and is threadedly connected to an end nut 17, and the lower end passes downward through the bottom plate 14 and is threadedly connected to the end nut 17. The end nut 17 can limit the bottom plate 14 and the top plate 10.

[0032] The pressing plate 12 and the supporting plate 13 are both arranged between the top plate 10 and the bottom plate 14, and the pressing plate 12 is spaced apart and arranged directly above the supporting plate 13. The pressing plate 12 and the supporting plate 13 are spaced apart and form a composite space between the pressing plate 12 and the supporting plate 13. The combination of the metal plate and the explosive to be composited is arranged between the pressing plate 12 and the supporting plate 13. The pressing plate 12 and the supporting plate 13 are slidably connected to the columns 11 at the four corners, thereby forming a larger composite space. A buffer device 16 is provided between the pressing plate 12 and the top plate 10 and between the bottom plate 14 and the supporting plate 13. When explosive composite is performed, the buffer device 16 can play a buffering role, delay and slow down the rebound of the substrate, thereby ensuring a good composite effect between the composite plate and the substrate. In this embodiment, the buffer device 16 can adopt a buffer box composed of a hydraulic buffer rod combination.

[0033] A return spring 21 is provided between the bottom plate 14 and the supporting plate 13, and between the top plate 10 and the pressure plate 12. The return spring 21 is sleeved outside the column 11. The return spring 21 is in a compressed state. After the explosive composite is completed, the return spring 21 can push the pressure plate 12 and the supporting plate 13 to complete the reset, thereby making the reset operation after the explosive welding more efficient.

[0034] A limit assembly 20 is provided on the column 11 between the load plate 13 and the pressure plate 12 . The limit assembly 20 can position the distance between the load plate 13 and the pressure plate 12 , making it easier to push the assembly between the load plate 13 and the pressure plate 12 .

[0035] The limiting assembly 20 includes a limiting sleeve 22, a limiting cylinder 23 and a limiting nut 18. The limiting sleeve 22 and the limiting cylinder 23 are both sleeved on the outside of the column 11. The limiting sleeve 22 and the limiting cylinder 23 can slide relative to the column 11. The limiting cylinder 23 is arranged on the lower side of the limiting sleeve 22. The upper part of the limiting cylinder 23 can slide into the limiting sleeve 22. The limiting nut 18 is sleeved on the outside of the limiting cylinder 23 and is threadedly connected to the limiting cylinder 23. The bottom of the limiting sleeve 22 is supported on the limiting nut 18.

[0036] After the explosion is complete, the return spring 21 supports the support plate 13 at the bottom of the support tube 23, and the pressure plate 12 at the bottom of the limiting sleeve 22, thereby maintaining a constant distance between the support plate 13 and the pressure plate 12. By rotating the limiting nut 18 relative to the limiting tube 23, the position of the limiting nut 18 on the support tube 23 can be adjusted, thereby facilitating adjustment of the distance between the support plate 13 and the pressure plate 12.

[0037] A wave breaker 19 is arranged around the bearing plate 13 and the pressure plate 12. The opening at the head end of the wave breaker 19 is arranged around the composite space, so that after the explosives explode, the shock wave generated by the explosion can be reduced and the dust can be collected to avoid environmental pollution.

[0038] The above description is merely a preferred embodiment of the present invention and does not limit the present invention in any other manner. Any person skilled in the art may utilize the above disclosed technical content to modify or modify the present invention into equivalent embodiments. However, any simple modification, equivalent variation, or modification of the above embodiment that does not depart from the technical content of the present invention and is based on the technical essence of the present invention shall still fall within the scope of protection of the present invention.

Claims

1. A shock wave reduction device, characterized in that: It comprises a wave absorbing body and a wave absorbing filler (4) arranged in the wave absorbing body, wherein a plurality of wave absorbing chambers are arranged in the wave absorbing body, and the size of each wave absorbing chamber gradually increases along the impact direction to form a flared shape, and the wave absorbing chambers are connected end to end to form a wave absorbing channel running through the wave absorbing body; The wave breaker body includes an inner shell (24) and a conical cover (2), the conical cover (2) is arranged in the inner shell (24), a plurality of conical covers (2) are provided, and the wave absorbing chamber is formed in each conical cover (2), the small end of the conical cover (2) is provided with a conical opening (6), the large end of the inner cavity of the conical cover (2) is provided with an arc angle (25), a wave absorbing filler (4) is filled between the conical cover (2) and the inner shell (24), and a plurality of through holes are provided on the conical cover (2) and the inner shell (24); The wave absorbing device body further comprises an outer shell (3), the outer shell (3) covers the outer shell (24), an air flow channel is provided between the outer shell (3) and the inner shell (24), and a cloth bag (26) is connected to the end of the outer shell (3).

2. The shock wave reduction device according to claim 1, characterized in that: The diameter of the conical opening (6) of each of the conical covers (2) gradually decreases along the impact direction.

3. The shock wave reduction device according to claim 1, characterized in that: It also includes a sealing plate (5), which is arranged at the tail end of the wave absorbing device body and is a porous plate.

4. The shock wave reduction device according to claim 1, characterized in that: It also includes a vertical plate (1), which is arranged at the head end of the wave absorbing device body, and a wave absorbing port (7) communicating with the wave absorbing channel is provided on the vertical plate (1).

5. The shock wave reduction device according to claim 1, characterized in that: A connecting portion for connection is provided on the outer side of the wave absorbing device body.

6. The shock wave reduction device according to claim 5, characterized in that: The connecting portion comprises an ear plate (9) arranged on the top of the wave absorbing body and a foot (8) arranged on the bottom of the wave absorbing body.

7. The shock wave reduction device according to claim 1, characterized in that: The wave-absorbing filler (4) is in the shape of a porous block.

8. A bimetallic plate explosive composite welding device, characterized by: The invention comprises a composite welding device body and the shock wave reduction device according to any one of claims 1 to 7, wherein the wave absorbing device body is arranged around the composite welding device body, and each two adjacent wave absorbing device bodies are detachably connected.

Citation Information

Patent Citations

  • Double vertical explosive welding rigid and flexible comprehensive protection device and protection method

    CN105234548A