Multi-station welding device for dust collecting bag processing
Through the design of rotation and fixing mechanism, the use of a dual-axis motor and hydraulic cylinder to drive the wire frame to rotate and ring up, solving the problem that the dust bag frame welding requires multiple people to operate, achieving efficient and automated welding, reducing labor and time costs.
Patent Information
- Application Number
- CN202422039190.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-21
AI Technical Summary
During the welding process of existing dust removal bag skeletons, multiple personnel are required to cooperate with the rotary fixing frame, which is a long time-consuming and low processing efficiency.
The rotating mechanism and fixing mechanism are adopted, and the rotating machine shell is driven by a dual-axis motor to drive the wire frame to rotate, the hydraulic cylinder pushes the top block to lift the steel ring, and automatic welding is achieved through the fixing mechanism and welding mechanism.
It realizes the convenient and rapid completion of multi-station welding by single-person operation, reduces processing time, improves efficiency and reduces labor costs.
Smart Images

Figure CN223235389U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dust bag processing, in particular to a multi-station welding device for dust bag processing. Background Art
[0002] The main function of the dust bag skeleton is to provide structural support for the bag so that it can maintain a stable shape during operation and is not easily deformed or collapsed. A good skeleton design can ensure that the filter material (such as filter cloth) inside the bag remains tight, avoiding the displacement or wrinkling of the filter material due to external pressure, which affects the filtering effect. The skeleton usually needs to have high temperature resistance and corrosion resistance, because the dust bag may be exposed to high temperature gas or corrosive substances in actual application. Commonly used metal materials include galvanized steel, stainless steel, etc.
[0003] However, when welding the dust bag frame, the frame is composed of multiple steel rings and straight steel wires. The common welding method is to manually put the steel wire on the mold fixing frame and then put the steel ring on the steel wire. Due to the large number of welding stations, multiple people are required to cooperate with the rotating fixing frame. After welding a steel wire, it is rotated once, which results in a long time consumption and low processing efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a multi-station welding device for processing dust bags. By providing a rotating mechanism, a dual-axis motor is used to drive the rotating machine shell to rotate the steel wire skeleton and a hydraulic cylinder is used to push the top block to lift the steel ring, thereby solving the problem that multiple people are required to cooperate with the rotating fixed frame to rotate the steel wire after welding, which results in a long time consumption and low processing efficiency.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a multi-station welding device for processing dust removal bags, comprising a base, on which a rotating mechanism, a fixing mechanism and a welding mechanism are provided;
[0007] Furthermore, the rotating mechanism includes a rotating assembly, a top ring assembly and a spring assembly, the rotating assembly includes a dual-axis motor fixedly connected to the inner wall of the base, the left output end of the dual-axis motor is fixedly connected to a gear, the inner wall of the base is rotatably connected to a rotating machine housing, a rotating groove is provided on the left side of the rotating machine housing, the inner wall of the rotating groove is rotatably connected to a rotating slider, the left side of the rotating slider is fixedly connected to the inner wall of the base, a plurality of gear grooves are provided on the outer wall of the rotating machine housing, the gears are engaged with the gear grooves, and a plurality of feed holes are provided on the outer wall of the rotating machine housing.
[0008] Furthermore, the top ring assembly includes a connecting cylinder fixedly connected to the inner wall of the rotating machine casing, the inner wall of the connecting cylinder is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a conical push block, the outer wall of the conical push block is slidably connected to several top blocks, and steel ring grooves are provided on the sides of the several top blocks away from each other.
[0009] Furthermore, the spring assembly includes several spring grooves opened on the right side of the connecting tube, the inner walls of several spring grooves are fixedly connected to the first springs, the inner walls of several spring grooves are slidably connected to the connecting sliders, the ends of several first springs close to each other are fixedly connected to the connecting sliders, and the right sides of several connecting sliders are fixedly connected to the top block.
[0010] Furthermore, the fixing mechanism includes a sliding assembly, a limiting assembly and a fixing assembly, the sliding assembly includes a slide groove opened on the top surface of the base, the right output end of the dual-axis motor is fixedly connected to a threaded rod, the right end of the threaded rod extends to the inner wall of the slide groove and is rotatably connected to the slide groove, the inner wall of the slide groove is slidably connected to a horizontal slider, and the inner wall of the horizontal slider is threadedly connected to the outer wall of the threaded rod.
[0011] Furthermore, the limiting assembly includes a limiting ring fixedly connected to the top surface of the horizontal slider, the inner wall of the limiting ring is rotatably connected to two fixing rings, and the outer walls of the two fixing rings are each provided with a plurality of fixing holes.
[0012] Furthermore, the fixing assembly includes receiving blocks fixedly connected to the inner walls of the two fixing rings, and a second spring is fixedly connected to one side of the two receiving blocks that are close to each other.
[0013] Furthermore, the welding mechanism includes a fixed block fixedly connected to the back of the base, a top surface of the fixed block is fixedly connected to a robotic arm, and a welding gun is hinged at the end of the robotic arm.
[0014] The utility model has the following beneficial effects:
[0015] 1. By setting up a rotating mechanism, it is possible to use a dual-axis motor to drive the rotating machine shell to rotate the steel wire skeleton and use a hydraulic cylinder to push the top block to lift the steel ring. The fixing mechanism and the welding mechanism are used to complete the welding of the steel ring and the steel wire. The rotatable steel wire skeleton can quickly and easily expose different welding stations, facilitate welding, reduce processing time and improve efficiency. Only one worker is needed to place the steel ring to operate the device, which reduces manpower and costs.
[0016] 2. By setting up a fixing mechanism, the elastic return of the second spring is used to drive the two fixing rings to clamp one end of the steel wire in several fixing holes, thereby completing the fixation of the steel wire. It is convenient to cooperate with the rotating mechanism to adjust the position of multiple welding stations, better complete welding, and improve processing efficiency.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of the front of the utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of the back of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0022] Figure 4 It is a partial enlarged structural diagram of the utility model;
[0023] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure at point A in the middle.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Base; 2. Rotating mechanism; 3. Fixing mechanism; 4. Welding mechanism; 21. Dual-axis motor; 22. Gear; 23. Rotating machine housing; 24. Rotating slot; 25. Rotating slider; 26. Gear slot; 27. Feed hole; 28. Connecting tube; 29. Hydraulic cylinder; 210. Conical push block; 211. Eject block; 212. Steel ring slot; 213. Spring slot; 214. First spring; 215. Connecting slider; 31. Slide slot; 32. Threaded rod; 33. Horizontal slider; 34. Limiting ring; 35. Fixing ring; 36. Fixing hole; 37. Receiver block; 38. Second spring; 41. Fixing block; 42. Robotic arm; 43. Welding gun. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5 As shown, the utility model is a multi-station welding device for processing dust bags, comprising a base 1, on which a rotating mechanism 2, a fixing mechanism 3 and a welding mechanism 4 are provided;
[0028] The rotating mechanism 2 includes a rotating assembly, a top ring assembly and a spring assembly. The rotating assembly includes a dual-axis motor 21 fixedly connected to the inner wall of the base 1. The left output end of the dual-axis motor 21 is fixedly connected to a gear 22. The inner wall of the base 1 is rotatably connected to a rotating machine housing 23. A rotating groove 24 is provided on the left side of the rotating machine housing 23. A rotating slider 25 is rotatably connected to the inner wall of the rotating groove 24. The left side of the rotating slider 25 is fixedly connected to the inner wall of the base 1. A plurality of gear grooves 26 are provided on the outer wall of the rotating machine housing 23. The gear 22 is engaged with the gear groove 26. The outer wall of the rotating machine housing 23 is provided with a plurality of feed holes 27.
[0029] Among them Figure 2 、 Figure 3 and Figure 5 As shown, the top ring assembly includes a connecting cylinder 28 fixedly connected to the inner wall of the rotating machine housing 23, the inner wall of the connecting cylinder 28 is fixedly connected to a hydraulic cylinder 29, the output end of the hydraulic cylinder 29 is fixedly connected to a conical push block 210, the outer wall of the conical push block 210 is slidably connected to a plurality of top blocks 211, and a steel ring groove 212 is provided on the side away from each other of the plurality of top blocks 211, the spring assembly includes a plurality of spring grooves 213 provided on the right side of the connecting cylinder 28, the inner walls of the plurality of spring grooves 213 are fixedly connected to first springs 214, the inner walls of the plurality of spring grooves 213 are slidably connected to connecting sliders 215, the ends of the plurality of first springs 214 that are close to each other are fixedly connected to the connecting slider 215, and the right sides of the plurality of connecting sliders 215 are fixedly connected to the top block 211.
[0030] By setting up the rotating mechanism 2, it is possible to use the dual-axis motor 21 to drive the rotating machine housing 23 to drive the steel wire skeleton to rotate and use the hydraulic cylinder 29 to push the top block 211 to lift the steel ring, and cooperate with the fixing mechanism 3 and the welding mechanism 4 to complete the welding of the steel ring and the steel wire. The rotatable steel wire skeleton can quickly and easily expose different welding stations, facilitate welding, reduce processing time and improve efficiency, and only one worker is needed to operate the device to place the steel ring, reducing manpower and cost.
[0031] Among them Figure 2 、 Figure 3 and Figure 4As shown, the fixing mechanism 3 includes a sliding assembly, a limiting assembly and a fixing assembly. The sliding assembly includes a slide groove 31 opened on the top surface of the base 1. The right output end of the dual-axis motor 21 is fixedly connected to a threaded rod 32. The right end of the threaded rod 32 extends to the inner wall of the slide groove 31 and is rotatably connected to the slide groove 31. The inner wall of the slide groove 31 is slidably connected to a horizontal slider 33. The inner wall of the horizontal slider 33 is threadedly connected to the outer wall of the threaded rod 32. The limiting assembly includes a limiting ring 34 fixedly connected to the top surface of the horizontal slider 33. The inner wall of the limiting ring 34 is rotatably connected to two fixing rings 35. The outer walls of the two fixing rings 35 are each provided with a plurality of fixing holes 36. The fixing assembly includes receiving blocks 37 that are both fixedly connected to the inner walls of the two fixing rings 35. The side where the two receiving blocks 37 are close to each other is fixedly connected to a second spring 38.
[0032] By setting up the fixing mechanism 3, the elastic return of the second spring 38 is used to drive the two fixing rings 35 to clamp one end of the steel wire in the several fixing holes 36, thereby completing the fixation of the steel wire, facilitating the adjustment of the positions of multiple welding stations in conjunction with the rotating mechanism 2, better completing welding, and improving processing efficiency.
[0033] Among them Figure 2 and Figure 3 As shown, the welding mechanism 4 includes a fixed block 41 fixedly connected to the back of the base 1, a mechanical arm 42 is fixedly connected to the top surface of the fixed block 41, and a welding gun 43 is hinged at the end of the mechanical arm 42.
[0034] By setting up the welding mechanism 4, the mechanical arm 42 fixed on the fixed block 41 drives the welding gun 43 to adjust the position, and the welding port of the welding gun 43 is aligned with the connection between the steel wire and the steel ring under the action of the rotating mechanism 2 and the fixing mechanism 3 for welding. The rotating mechanism 2 rotates the steel frame to adjust the welding position, and cooperates with the mechanical arm 42 to complete the welding of the automatic dust bag frame, reducing the role of manpower.
[0035] A specific application of this embodiment is as follows: by setting a rotating mechanism 2, a dual-axis motor 21 is used to drive the gear 22 to rotate. Since the gear 22 and a plurality of gear grooves 26 on the rotating machine housing 23 are engaged, the rotation of the gear 22 drives the rotating machine housing 23 to rotate. A rotating groove 24 and a rotating slider 25 are provided to limit the rotating machine housing 23. A feed hole 27 is provided as a feed port for the steel wire. The worker passes the steel wire from the feed hole 27 into the fixing hole 36 of the fixing mechanism 3. The fixing mechanism 3 completes the fixing of one end of the steel wire and pulls the steel wire out of the feed hole 27. At this time, the worker places the steel ring in the steel ring groove 212, and the hydraulic cylinder 29 is driven to push the conical push block 210 to the right to push the top block 2 11 is pushed toward the outer ring. At this time, the top block 211 drives the connecting slider 215 to slide in the spring groove 213, compressing the first spring 214. Several top blocks 211 move toward the outer ring to drive the steel ring in the steel ring groove 212 to be close to the steel wire for convenient welding by the welding mechanism 4. The dual-axis motor 21 is used to drive the rotating machine housing 23 to drive the steel wire skeleton to rotate and the hydraulic cylinder 29 is used to push the top block 211 to lift the steel ring, and cooperate with the fixing mechanism 3 and the welding mechanism 4 to complete the welding of the steel ring and the steel wire. The rotatable steel wire skeleton can quickly and conveniently expose different welding stations, facilitate welding, reduce processing time and improve efficiency, and only one worker is needed to place the steel ring to operate the device, reducing manpower and cost.
[0036] By setting the fixing mechanism 3, the steel wire passes through the feed hole 27, the staff aligns the steel wire with the fixing hole 36, rotates the two fixing rings 35 in opposite directions, aligns the fixing holes 36 on the two fixing rings 35, passes the steel wire through the fixing hole 36, loosens the two fixing rings 35, and the fixing ring 35 is pulled up by the receiving block 37 and the second spring 38, and the sliding block 25 is rotated to reset, and the steel wire inside is clamped through the fixing hole 36, completing the fixation of one end of the steel wire, and the dual-axis motor 21 is used to drive the threaded rod 32 to rotate. Since the horizontal slider 33 in the slide groove 31 is threadedly connected to the threaded rod 32, the rotation of the threaded rod 32 drives the horizontal slider 33 to move along the thread, driving the limit ring 34 and the internal fixed component to move. The limit ring 34 acts as a rotation limit for the two fixed rings 35, and the elastic reset of the second spring 38 is used to drive the two fixed rings 35 to clamp one end of the steel wire in several fixing holes 36, completing the fixation of the steel wire, facilitating the adjustment of the positions of multiple welding stations in conjunction with the rotating mechanism 2, better completing welding, and improving processing efficiency.
[0037] By setting up a welding mechanism 4, a robotic arm 42 fixed on a fixed block 41 is used to drive a welding gun 43 to adjust its position, and the welding port of the welding gun 43 is aligned with the connection between the steel wire and the steel ring under the action of the rotating mechanism 2 and the fixed mechanism 3 for welding. The rotating mechanism 2 rotates the steel frame to adjust the welding position, and cooperates with the robotic arm 42 to complete the welding of the automatic dust bag frame, thereby reducing the role of manpower.
[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A multi-station welding device for processing dust bags, comprising a base (1), characterized in that: The base (1) is provided with a rotating mechanism (2), a fixing mechanism (3) and a welding mechanism (4); The rotating mechanism (2) comprises a rotating assembly, a top ring assembly and a spring assembly. The rotating assembly comprises a dual-axis motor (21) fixedly connected to the inner wall of the base (1). The left output end of the dual-axis motor (21) is fixedly connected to a gear (22). The inner wall of the base (1) is rotatably connected to a rotating machine housing (23). A rotating groove (24) is provided on the left side of the rotating machine housing (23). A rotating slider (25) is rotatably connected to the inner wall of the rotating groove (24). The left side of the rotating slider (25) is fixedly connected to the inner wall of the base (1). A plurality of gear grooves (26) are provided on the outer wall of the rotating machine housing (23). The gears (22) are meshed with the gear grooves (26). The outer wall of the rotating machine housing (23) is provided with a plurality of feed holes (27).
2. A multi-station welding device for processing dust bags according to claim 1, characterized in that: The top ring assembly comprises a connecting cylinder (28) fixedly connected to the inner wall of the rotating machine housing (23); the inner wall of the connecting cylinder (28) is fixedly connected to a hydraulic cylinder (29); the output end of the hydraulic cylinder (29) is fixedly connected to a conical push block (210); the outer wall of the conical push block (210) is slidably connected to a plurality of top blocks (211); and a steel ring groove (212) is provided on each side of the top blocks (211) away from each other.
3. A multi-station welding device for processing dust removal bags according to claim 2, characterized in that: The spring assembly comprises a plurality of spring slots (213) provided on the right side of the connecting tube (28); the inner walls of the plurality of spring slots (213) are fixedly connected to first springs (214); the inner walls of the plurality of spring slots (213) are slidably connected to connecting sliders (215); the ends of the plurality of first springs (214) close to each other are fixedly connected to the connecting sliders (215); and the right sides of the plurality of connecting sliders (215) are fixedly connected to the top block (211).
4. The multi-station welding device for processing dust bags according to claim 3, characterized in that: The fixing mechanism (3) includes a sliding assembly, a limiting assembly and a fixing assembly. The sliding assembly includes a slide groove (31) provided on the top surface of the base (1). The right output end of the dual-axis motor (21) is fixedly connected to a threaded rod (32). The right end of the threaded rod (32) extends to the inner wall of the slide groove (31) and is rotatably connected to the slide groove (31). The inner wall of the slide groove (31) is slidably connected to a horizontal slider (33). The inner wall of the horizontal slider (33) is threadedly connected to the outer wall of the threaded rod (32).
5. The multi-station welding device for processing dust bags according to claim 4, characterized in that: The limiting assembly comprises a limiting ring (34) fixedly connected to the top surface of the horizontal slider (33); the inner wall of the limiting ring (34) is rotatably connected to two fixing rings (35); and the outer walls of the two fixing rings (35) are each provided with a plurality of fixing holes (36).
6. The multi-station welding device for processing dust removal bags according to claim 5, characterized in that: The fixing assembly comprises receiving blocks (37) fixedly connected to the inner walls of the two fixing rings (35), and a second spring (38) is fixedly connected to the sides of the two receiving blocks (37) that are close to each other.
7. The multi-station welding device for processing dust removal bags according to claim 6, characterized in that: The welding mechanism (4) comprises a fixed block (41) fixedly connected to the back of the base (1); a mechanical arm (42) is fixedly connected to the top surface of the fixed block (41); and a welding gun (43) is hinged at the end of the mechanical arm (42).