Assembly table for centrifugal pump production

Through the design of assembling fixing mechanisms and airtight detection components, the tightening problem when manually assembling centrifugal pumps is solved, and the stable assembly and airtightness detection of centrifugal pumps are achieved, thereby improving the assembly effect.

CN223235568UActive Publication Date: 2025-08-19SHANDONG TEYA WATER SUPPLY EQUIP CO LTD
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Patent Information

Application Number
CN202422307196.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-19
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

It is difficult to fully tighten each accessories when manually assembling a centrifugal pump, resulting in air leakage easily after assembly.

Method used

The assembly and fixing mechanism is adopted, including a rotating clamping assembly and a pressing assembly, and the centrifugal pump pump seat is fixed and pressed by a hydraulic clamping rod and a hydraulic top plate, and the pressure clamping force is detected through a pressure sensor, and the airtightness detection is carried out in combination with the airtight detection assembly.

Benefits of technology

It improves the stability and tightness of the centrifugal pump assembly, reduces the assembly gap, and ensures the airtightness and assembly effect of the centrifugal pump.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly table for centrifugal pump production, and relates to the technical field of centrifugal pump assembly.The assembly table comprises an assembly main table and an assembly fixing mechanism, the assembly fixing mechanism is arranged above the assembly main table, and a centrifugal pump base is placed on a rotary placing table through the arrangement of the assembly fixing mechanism; the angle of the centrifugal pump base can be conveniently changed through rotation of the rotary placing table, different positions of the centrifugal pump can be conveniently assembled, meanwhile, the centrifugal pump base is clamped and fixed by controlling shrinkage of the hydraulic clamping rod, the stability of the centrifugal pump during assembly is improved, and the assembly efficiency is improved. Then, after a pump disc, an impeller and other components of the centrifugal pump are installed on a pump base, a hydraulic drive pump is started to control a hydraulic telescopic rod to stretch out, a hydraulic top plate is driven to press the centrifugal pump, the assembling tightness of the centrifugal pump is improved, meanwhile, the pressing force of the hydraulic telescopic rod is detected through a pressure sensor, and the assembling precision of the centrifugal pump is improved. And damage to the centrifugal pump caused by too large pressing force is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of centrifugal pump assembly, in particular to an assembly platform for centrifugal pump production. Background Art

[0002] A centrifugal pump is a commonly used fluid machine that increases the kinetic energy of the fluid through a rotating impeller, thereby achieving fluid transportation. In a centrifugal pump, the fluid enters the impeller from the suction port and is thrown toward the pump casing as the impeller rotates, gaining energy in the process. After the centrifugal pump is produced, it usually requires manual assembly. The assembly workbench is specially designed for factory assembly, production, maintenance, operation, etc., and serves as an operating platform for various operations.

[0003] After searching, the document of announcement number "CN212635596U" mentioned that "the utility model relates to the technical field of slurry pump production, and discloses an assembly table for slurry pump production, including a bottom plate, a telescopic rod is fixedly installed on the top of the bottom plate, a supporting plate is fixedly installed on the top of the telescopic rod, a buffer is fixedly installed on the front of the supporting plate, a shock-absorbing component is fixedly installed on the top of the supporting plate, a workbench is fixedly installed on the top of the shock-absorbing component, a rotating shaft rod is movably installed inside the workbench, a side expansion board is fixedly installed on the outside of the rotating shaft rod, and a support rod is fixedly installed at the top center of the bottom plate. The assembly table for slurry pump production is fixedly installed at the top of the workbench. A rotating shaft rod is installed inside, and a side expansion plate is fixedly installed on the outside of the rotating shaft rod. When in use, the side expansion plate can be rotated by the rotating shaft rod and movably connected to the buffer member to expand the loading and use area of the workbench. A mounting frame and a clamping assembly are fixedly installed on the front of the auxiliary table. When in use, the side expansion plate can be rotated by the rotating shaft rod and movably connected to the buffer member to expand the loading and use area of the workbench. However, since assembly usually requires the assembly of multiple accessories, and the existing assembly is usually performed manually, it is difficult for manual assembly to completely and tightly assemble the various accessories to the pump body, resulting in a large amount of gaps after assembly, which makes the assembled centrifugal pump prone to air leakage.

[0004] To this end, we provide an assembly platform for centrifugal pump production to solve the above problems. Utility Model Content

[0005] The present application provides an assembly table for centrifugal pump production, which solves the problem that it is difficult to completely tighten the various accessories to the pump body during manual assembly, resulting in a large amount of gaps after assembly, making the assembled centrifugal pump prone to air leakage.

[0006] The present application provides an assembly platform for centrifugal pump production, comprising an assembly main platform and an assembly fixing mechanism, wherein the assembly fixing mechanism is provided above the assembly main platform;

[0007] The assembly and fixing mechanism comprises a rotating clamping assembly arranged on the top of the assembly main platform, and a pressing assembly is arranged above the rotating clamping assembly.

[0008] Preferably, the rotating clamping assembly includes a rotating connecting plate whose rotating shaft is connected to the top of the assembly main platform, and a rotating placement platform is provided on the top of the rotating connecting plate.

[0009] Preferably, a hydraulic clamping rod supporting the top plate is installed on the outer side of the rotating placement platform, and a clamping plate is fixedly connected to the outer side of the hydraulic clamping rod.

[0010] Preferably, a fixing pad is provided on the surface of the clamping plate, and the fixing pad is made of rubber.

[0011] Preferably, the pressing assembly includes a pressing platform welded to the rear end of the assembly main platform, a hydraulic drive pump is installed at the top of the pressing platform, a hydraulic telescopic rod is installed at the bottom end of the pressing platform, and a hydraulic top plate is provided at the bottom end of the hydraulic telescopic rod.

[0012] Preferably, a pressure sensor is installed on the inner side of the hydraulic top plate, and the pressure sensor is electrically connected to the hydraulic drive pump.

[0013] Preferably, an airtightness detection component is provided at the right end of the assembly main table, and the airtightness detection component includes a mounting table installed at the right end of the assembly main table, a compressed air pump is installed at the top of the mounting table, and the top pipeline of the compressed air pump is connected to a pneumatic joint.

[0014] It can be seen from the above technical scheme that the present application provides an assembly table for centrifugal pump production, which places the centrifugal pump seat on a rotating placement table. The rotation of the rotating placement table facilitates the change of the angle of the centrifugal pump seat, which facilitates the assembly of different positions of the centrifugal pump. At the same time, the centrifugal pump seat is clamped and fixed by controlling the contraction of the hydraulic clamping rod, thereby improving the stability of the centrifugal pump during assembly. Immediately after the pump disc, impeller and other components of the centrifugal pump are installed on the pump seat, the hydraulic drive pump is started to control the extension of the hydraulic telescopic rod, driving the hydraulic top plate to press the centrifugal pump. At the same time, the pressing force of the hydraulic telescopic rod is detected by the pressure sensor. After detecting that the pressure reaches a certain level, the hydraulic drive pump is controlled to stop operating to avoid damage to the centrifugal pump caused by excessive pressing force. Subsequently, the air pressure connector is connected to the assembled centrifugal pump, and the compressed air pump is started to pressurize and inflate the centrifugal pump, which is convenient for detecting the air tightness of the centrifugal pump. At the same time, the accessories of the centrifugal pump can be cleaned by the compressed air pump before assembly to ensure the assembly effect of the centrifugal pump.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By setting up the assembly fixing mechanism, the centrifugal pump seat is placed on the rotating placement table. The rotation of the rotating placement table makes it easy to change the angle of the centrifugal pump seat, which is convenient for assembling the centrifugal pump in different positions. At the same time, by controlling the contraction of the hydraulic clamping rod, the centrifugal pump seat is clamped and fixed, thereby improving the stability of the centrifugal pump during assembly. Immediately after the pump disc and impeller of the centrifugal pump are installed on the pump seat, the hydraulic drive pump is started to control the hydraulic telescopic rod to extend, driving the hydraulic top plate to press the centrifugal pump, thereby improving the tightness of the centrifugal pump assembly. At the same time, the pressing force of the hydraulic telescopic rod is detected by the pressure sensor. After detecting that the pressure reaches a certain level, the hydraulic drive pump is controlled to stop operating to avoid damage to the centrifugal pump caused by excessive pressing force.

[0017] 2. Through the setting of the air tightness detection component, connect the air pressure joint to the assembled centrifugal pump, start the compressed air pump to pressurize the centrifugal pump, so as to facilitate the detection of the air tightness of the centrifugal pump. At the same time, the compressed air pump can be used to clean the accessories of the centrifugal pump before assembly to ensure the assembly effect of the centrifugal pump.

[0018] To sum up, this application fixes the centrifugal pump seat by setting up an assembly fixing mechanism, and then installs the required accessories into the pump seat. At the same time, the centrifugal pump is continuously pressed by a hydraulic telescopic rod to reduce the assembly gap between parts and improve the overall assembly effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution of this application, the following is a brief introduction to the drawings required for the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the matching structure of the rotating placement table and the clamping plate proposed in the present invention;

[0022] Figure 3 The utility model proposed Figure 1 A in the middle is an enlarged structural diagram;

[0023] Figure 4 The utility model proposed Figure 2 Enlarged structural diagram at point B in the middle.

[0024] In the figure: 1. Assembly main platform; 2. Assembly fixing mechanism; 21. Rotating clamping assembly; 211. Rotating connecting plate; 212. Rotating placement platform; 213. Hydraulic clamping rod; 214. Clamping plate; 215. Fixed pad; 22. Pressing assembly; 221. Pressing platform; 222. Hydraulic drive pump; 223. Hydraulic telescopic rod; 224. Hydraulic top plate; 225. Pressure sensor; 3. Airtightness detection assembly; 31. Mounting platform; 32. Compressed air pump; 33. Air pressure connector. DETAILED DESCRIPTION

[0025] In order to enable people skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.

[0026] See also Figure 1-4 , an assembly table for centrifugal pump production, comprising an assembly main table 1 and an assembly fixing mechanism 2, wherein the assembly fixing mechanism 2 is provided above the assembly main table 1;

[0027] The assembly and fixing mechanism 2 includes a rotating clamping assembly 21 arranged on the top of the assembly main platform 1 , and a pressing assembly 22 is arranged above the rotating clamping assembly 21 .

[0028] In the present invention, the rotating clamping assembly 21 includes a rotating connecting plate 211 whose rotating shaft is connected to the top of the assembly main platform 1. A rotating placement platform 212 is provided on the top of the rotating connecting plate 211. The centrifugal pump seat is placed on the rotating placement platform 212. The rotation of the rotating placement platform 212 facilitates the change of the angle of the centrifugal pump seat, thereby facilitating the assembly of different positions of the centrifugal pump.

[0029] In the present invention, a hydraulic clamping rod 213 supporting the top plate is installed on the outer side of the rotating placement table 212, and a clamping plate 214 is fixedly connected to the outer side of the hydraulic clamping rod 213. By controlling the contraction of the hydraulic clamping rod 213, the pump seat of the centrifugal pump is clamped and fixed, thereby improving the stability of the centrifugal pump during assembly.

[0030] In the present invention, a fixed pad 215 is provided on the surface of the clamping plate 214. The fixed pad 215 is made of rubber. The fixed pad 215 prevents the clamping plate 214 from causing squeezing damage to the pump seat of the centrifugal pump and improves the firmness of the clamping.

[0031] In the present invention, the pressing assembly 22 includes a pressing platform 221 welded to the rear end of the assembly main platform 1, a hydraulic drive pump 222 is installed on the top of the pressing platform 221, a hydraulic telescopic rod 223 is installed on the bottom end of the pressing platform 221, and a hydraulic top plate 224 is provided at the bottom end of the hydraulic telescopic rod 223. After the pump disc and impeller of the centrifugal pump and other components are installed on the pump seat, the hydraulic drive pump 222 is started to control the hydraulic telescopic rod 223 to extend, driving the hydraulic top plate 224 to press the centrifugal pump, thereby improving the assembly effect of the centrifugal pump.

[0032] In the present invention, a pressure sensor 225 is installed on the inner side of the hydraulic top plate 224. The pressure sensor 225 is electrically connected to the hydraulic drive pump 222. The pressing force of the hydraulic telescopic rod 223 is detected by the pressure sensor 225. After detecting that the pressure reaches a certain level, the hydraulic drive pump 222 is controlled to stop operating to avoid damage to the centrifugal pump due to excessive pressing force.

[0033] In some embodiments, an airtightness detection component 3 is provided at the right end of the assembly main platform 1. The airtightness detection component 3 includes a mounting platform 31 installed at the right end of the assembly main platform 1. A compressed air pump 32 is installed on the top of the mounting platform 31. The top pipeline of the compressed air pump 32 is connected to an air pressure connector 33. The air pressure connector 33 is connected to the assembled centrifugal pump, and the compressed air pump 32 is started to pressurize the centrifugal pump to facilitate the detection of the airtightness of the centrifugal pump. At the same time, the compressed air pump 32 can be used to clean the accessories of the centrifugal pump before assembly to ensure the assembly effect of the centrifugal pump.

[0034] It can be seen from the above technical solution that when in use, first install the device to the location where it is required to be used, and place the centrifugal pump seat on the rotating placement table 212. The rotation of the rotating placement table 212 facilitates the change of the angle of the centrifugal pump seat, which is convenient for assembling different positions of the centrifugal pump. At the same time, by controlling the contraction of the hydraulic clamping rod 213, the centrifugal pump seat is clamped and fixed, thereby improving the stability of the centrifugal pump during assembly. Immediately after the pump disc and impeller and other components of the centrifugal pump are installed on the pump seat, the hydraulic drive pump 222 is started to control the hydraulic telescopic rod 223 to extend, driving the hydraulic top plate 224 to The centrifugal pump is tightened, and the pressing force of the hydraulic telescopic rod 223 is detected by the pressure sensor 225. After detecting that the pressure reaches a certain level, the hydraulic drive pump 222 is controlled to stop operating to avoid damage to the centrifugal pump caused by excessive pressing force. Subsequently, the air pressure connector 33 is connected to the assembled centrifugal pump, and the compressed air pump 32 is started to pressurize and inflate the centrifugal pump to facilitate the detection of the air tightness of the centrifugal pump. At the same time, the compressed air pump 32 can be used to clean the accessories of the centrifugal pump before assembly to ensure the assembly effect of the centrifugal pump. In this way, the use of an assembly table for centrifugal pump production is completed.

[0035] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present application that follow the general principles of this application and include common knowledge or customary techniques in the art not disclosed herein. The description and examples are to be considered merely as exemplary, and the true scope of this application is indicated by the claims.

[0036] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The above embodiments of the present application do not constitute a limitation on the scope of protection of the present application.

Claims

1. An assembly platform for centrifugal pump production, comprising an assembly main platform (1) and an assembly fixing mechanism (2), characterized in that: An assembly fixing mechanism (2) is provided above the assembly main platform (1); The assembly fixing mechanism (2) comprises a rotating clamping assembly (21) arranged at the top of the assembly main platform (1), and a pressing assembly (22) is arranged above the rotating clamping assembly (21).

2. The centrifugal pump production assembly platform according to claim 1, characterized in that: The rotating clamping assembly (21) comprises a rotating connecting plate (211) whose rotating shaft is connected to the top of the assembly main platform (1); a rotating placement platform (212) is provided at the top of the rotating connecting plate (211).

3. The centrifugal pump production assembly platform according to claim 2, characterized in that: A top plate supporting hydraulic clamping rod (213) is installed on the outer side of the rotating placement platform (212), and a clamping plate (214) is fixedly connected to the outer side of the hydraulic clamping rod (213).

4. The centrifugal pump production assembly platform according to claim 3, characterized in that: A fixed pad (215) is provided on the surface of the clamping plate (214), and the fixed pad (215) is made of rubber.

5. The centrifugal pump production assembly platform according to claim 1, characterized in that: The pressing assembly (22) comprises a pressing platform (221) welded to the rear end of the assembly main platform (1); a hydraulic drive pump (222) is installed at the top end of the pressing platform (221); a hydraulic telescopic rod (223) is installed at the bottom end of the pressing platform (221); and a hydraulic top plate (224) is provided at the bottom end of the hydraulic telescopic rod (223).

6. The centrifugal pump production assembly platform according to claim 5, characterized in that: A pressure sensor (225) is installed on the inner side of the hydraulic top plate (224), and the pressure sensor (225) is electrically connected to the hydraulic drive pump (222).

7. The centrifugal pump production assembly platform according to claim 1, characterized in that: An airtightness detection assembly (3) is provided at the right end of the assembly main platform (1). The airtightness detection assembly (3) comprises a mounting platform (31) mounted at the right end of the assembly main platform (1). A compressed air pump (32) is mounted at the top end of the mounting platform (31). The top end pipeline of the compressed air pump (32) is connected to an air pressure joint (33).

Citation Information

Patent Citations

  • Assembly table for slurry pump production

    CN212635596U