Cutter passivation equipment
By designing automated tool passivation equipment, using electric push rods to drive the gear system and grinding wheels, the problem of low and inconsistent manual operation efficiency in the prior art is solved, and efficient and unified passivation processing of multiple tools is achieved.
Patent Information
- Application Number
- CN202422558909.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The existing tool passivation processing mainly relies on manual operations, and it is impossible to process multiple tools efficiently at the same time, and there is a problem of inconsistent processing effects.
A tool passivation device is designed, using electric push rods to drive the gear system and grinding wheels to realize automatic clamping and angle adjustment of multiple tools, and passivate the edge of the tool edge through a rapidly rotating grinding wheel.
It realizes efficient and unified passivation processing of multiple tools, improves operating efficiency and processing quality, and reduces deviations in manual operation.
Smart Images

Figure CN223235827U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool processing, in particular to a tool passivation device. Background Art
[0002] Tool passivation refers to the process of deburring, smoothing, and polishing the sharpened tool to improve its quality and extend its service life. There are also other reasons, such as when the blade of the tool is too sharp but does not actually need to be as sharp, the blade also needs to be passivated. This process is usually carried out after the tool is fine-ground and before coating. It aims to solve the defects of micro-notches on the tool edge after sharpening, reduce or eliminate its edge value, and achieve a smooth and flat effect that is both sharp and durable. However, most of the existing tool passivation processes are performed manually, and it is impossible or difficult to passivate multiple tools at the same time, which is inefficient, and manual operation may cause deviations in the passivation effect. Therefore, there is a need for a tool passivation device. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0004] Therefore, the purpose of the present invention is to provide a tool passivation device to solve the problems raised in the above background technology that most of the existing tool passivation treatments are carried out manually, it is impossible or difficult to passivate multiple tools at the same time, the efficiency is low, and manual operation may cause deviations in the passivation treatment effect.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tool passivation device, which includes a base, a slide and a first reciprocating drive component for pushing the slide to move forward and backward are installed horizontally in a sliding manner on one side of the upper part of the base, a gear bar and a second reciprocating drive component for driving the gear bar to move left and right are installed horizontally in a sliding manner on the upper end of the slide along its length direction, a plurality of half-gear plates meshing with the gear bar are rotatably installed at the front end of the slide along its length direction, a connecting rod is fixed to the half-gear plate on the opposite side of the gear bar, and a clamp for clamping the tool is provided at the front end of the connecting rod, and a plurality of grinding wheel devices corresponding to each clamp are provided on the other side of the upper part of the base.
[0006] As an optimal solution of the tool passivation equipment described in the utility model, multiple sliders are fixed to the rear end of the gear bar, two guide slide rods are slidably matched on the inner side of the slider, and fixed blocks are provided on both sides of the upper end of the slide for fixing the two ends of the guide slide rods.
[0007] As a preferred solution of a tool passivation device described in the utility model, the two ends of the bottom of the slide are provided with slide bars, the two sides of the upper end of the base are provided with support rail frames that slide and match with the slide bars, and the slide is connected to the base in a front-to-rear sliding manner through the slide bars and the support rail frames.
[0008] As a preferred solution of the tool passivation device described in the present invention, the first reciprocating drive member and the second reciprocating drive member are electric push rods.
[0009] As a preferred solution of the tool passivation equipment described in the present invention, the grinding wheel device includes a C-shaped frame fixed to the upper end of the base, a grinding wheel vertically rotatably installed on the inner side of the C-shaped frame, and a motor for driving the grinding wheel to rotate.
[0010] As a preferred solution of the tool passivation device described in the present invention, a rotating shaft is fixed at the axis of the half gear plate, and the rotating shaft is rotatably mounted on the slide through a bearing.
[0011] Compared with the prior art, the beneficial effect of the present invention is that when using this tool passivation equipment, the tool can be positioned and clamped in turn by each fixture so that the cutting edge faces the grinding wheel, and then according to the angle at which the cutting edge needs to be ground, the gear bar is pushed left and right for fine-tuning by the second reciprocating drive member, thereby driving the half gear disk, the fixture and the tool to rotate. After the adjustment is completed, the entire slide is pushed forward by the first reciprocating drive member until the cutting edge of the tool contacts the grinding wheel, and then the cutting edge of the tool is passivated and ground by the rapidly rotating grinding wheel, which can realize the passivation treatment of multiple tools at the same time, with simple operation, high passivation efficiency and more uniform passivation treatment quality compared to manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0013] Figure 2 For this utility model Figure 1 Schematic diagram of local detailed structure;
[0014] Figure 3 This is a schematic structural diagram of the grinding wheel device of the utility model.
[0015] In the figure: 100, base; 200, slide; 210, slide; 300, first reciprocating drive member; 400, gear bar; 410, slider; 420, guide slide; 430, fixed block; 500, second reciprocating drive member; 600, half gear plate; 610, connecting rod; 620, clamp; 630, rotating shaft; 700, grinding wheel device; 710, C-shaped frame; 720, grinding wheel; 730, motor; 800, support rail frame. DETAILED DESCRIPTION
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0017] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0018] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0019] Figure 1-Figure 3 The diagram shows the entire structure of a tool passivation device of the present invention. Figure 1-Figure 3 , a tool passivation device in this embodiment includes a base 100, a slide 200 and a first reciprocating drive member 300 for pushing the slide 200 to move back and forth are horizontally slidably installed on one side of the upper part of the base 100, a gear bar 400 and a second reciprocating drive member 500 for driving the gear bar 400 to move left and right are horizontally slidably installed on the upper end of the slide 200 along its length direction, a plurality of half gear plates 600 meshing with the gear bar 400 are rotatably installed at the front end of the slide 200 along its length direction, a connecting rod 610 is fixed to the half gear plate 600 on the opposite side of the gear bar 400, a clamp 620 for clamping the tool is provided at the front end of the connecting rod 610, and a plurality of grinding wheel devices 700 corresponding to each clamp 620 are provided on the other side of the upper part of the base 100.
[0020] The gear bar 400 has multiple sliders 410 fixed to its rear end. Two guide rods 420 slide inside the sliders 410, and fixing blocks 430 are located on either side of the upper end of the slide 200 to secure the ends of the guide rods 420. The coordination of the sliders 410, the two guide rods 420, and the fixing blocks 430 allows the gear bar 400 to move smoothly and linearly. The slide 200 has sliders 210 at both ends of its bottom, and support rails 800 are located on either side of the upper end of the base 100, slidably mating with the sliders 210. The slide 200 and support rails 800 form a forward and backward sliding connection with the base 100. The coordination of the sliders 210 and support rails 800 allows the slide 200 to move smoothly and even allows the slide 200 and the tool to be suspended. The first and second reciprocating drive members 300 and 500 are electric push rods. Compared to hydraulic rods and cylinders, electric push rods do not require complex system support, offer precise stroke positioning, are low-cost, and are easy to maintain. The grinding wheel device 700 includes a C-shaped frame 710 fixed to the top of the base 100, a grinding wheel 720 vertically rotatably mounted inside the C-shaped frame 710, and a motor 730 for rotating the grinding wheel 720. Specifically, in this embodiment, when in use, the tool can be positioned and clamped in turn by each clamp 620 so that the cutting edge faces the grinding wheel 720, and then, according to the angle at which the cutting edge needs to be ground, the gear bar 400 is pushed left and right by the second reciprocating drive member 500 to fine-tune, thereby driving the half gear disk 600, the clamp 620 and the tool to rotate. After the adjustment is completed, the entire slide 200 is pushed forward by the first reciprocating drive member 300 until the cutting edge of the tool contacts the grinding wheel 720, and then the cutting edge of the tool is passivated and ground by the rapidly rotating grinding wheel 720, so that multiple tools can be passivated at the same time, with simple operation, high passivation efficiency, and more uniform passivation quality compared to manual operation.
[0021] Furthermore, the clamp 620 in this embodiment can be a pneumatic clamp, an electric clamp, a manual clamp, etc., depending on actual needs and is not limited to this.
[0022] Furthermore, a rotating shaft 630 is fixed at the axis of the half gear plate 600, and the rotating shaft 630 is rotatably mounted on the slide 200 through a bearing. It can be understood that the gear bar 400 has multiple sections of linear gears corresponding to the half gear plate 600, so that multiple half gear plates 600 can maintain a uniform angle and rotate synchronously. In addition, the rotating shaft 630 is installed through a bearing, so that the half gear plate 600 and the furniture 620 are smoother and more stable when rotated and adjusted.
[0023] In summary, a tool passivation device in this embodiment can be used to position and clamp the tool in sequence through each clamp 620 so that the cutting edge faces the grinding wheel 720. Then, according to the angle at which the cutting edge needs to be ground, the gear bar 400 is pushed left and right by the second reciprocating drive member 500 to fine-tune, thereby driving the half gear disk 600, the clamp 620 and the tool to rotate. After the adjustment is completed, the entire slide 200 is pushed forward by the first reciprocating drive member 300 until the edge of the tool contacts the grinding wheel 720. Then, the edge of the tool is passivated and ground by the rapidly rotating grinding wheel 720, so that multiple tools can be passivated at the same time. The operation is simple and the passivation efficiency is high.
[0024] While the present invention has been described above with reference to specific embodiments, various modifications may be made and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as no structural conflicts exist, the various features of the embodiments disclosed herein may be combined with one another in any manner, and the omission of an exhaustive description of these combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions within the scope of the claims.
Claims
1. A tool passivation device, characterized in that: The invention comprises a base (100), a slide (200) and a first reciprocating driving member (300) for pushing the slide (200) to move forward and backward are installed horizontally on one side of the upper part of the base (100), a gear bar (400) and a second reciprocating driving member (500) for driving the gear bar (400) to move left and right are installed horizontally on the upper end of the slide (200) along its length direction, a plurality of half gear discs (600) meshing with the gear bar (400) are installed rotatably at the front end of the slide (200) along its length direction, a connecting rod (610) is fixed on the half gear disc (600) on the opposite side of the gear bar (400), and a clamp (620) for clamping a tool is provided at the front end of the connecting rod (610), and a plurality of grinding wheel devices (700) corresponding to each clamp (620) are provided on the other side of the upper part of the base (100).
2. The tool passivation device according to claim 1, characterized in that: A plurality of sliders (410) are fixed to the rear end of the gear bar (400), two guide slide bars (420) are slidably matched inside the sliders (410), and fixing blocks (430) for fixing the two ends of the guide slide bars (420) are provided on both sides of the upper end of the slide table (200).
3. The tool passivation device according to claim 1, characterized in that: The bottom ends of the slide (200) are provided with slide bars (210), and the upper ends of the base (100) are provided with support rails (800) that are slidably matched with the slide bars (210), and the slide (200) is connected to the base (100) in a front-to-rear sliding manner through the slide bars (210) and the support rails (800).
4. The tool passivation device according to claim 1, characterized in that: The first reciprocating driving member (300) and the second reciprocating driving member (500) are electric push rods.
5. The tool passivation device according to claim 1, characterized in that: The grinding wheel device (700) comprises a C-shaped frame (710) fixed to the upper end of the base (100), a grinding wheel (720) vertically rotatably mounted inside the C-shaped frame (710), and a motor (730) for driving the grinding wheel (720) to rotate.
6. The tool passivation device according to claim 1, characterized in that: A rotating shaft (630) is also fixed at the axis of the half gear plate (600), and the rotating shaft (630) is rotatably mounted on the slide (200) via a bearing.