Dust remover for wood processing

By designing a wood processing dust collector that clamps the vacuum and tail-end chip suction units, the problem of dust and chips flying off during wood cutting is solved, and a clean working environment and high-quality wood panel surface is achieved.

CN223236539UActive Publication Date: 2025-08-19HUZHOU QINCHU HOME TECH CO LTD
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Patent Information

Application Number
CN202422496396.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

During the cutting of existing wood, the boards shake due to tool cutting, resulting in surface dust shock, affecting the working environment, and the wood chips scatter during cutting, making it difficult to effectively clean.

Method used

A dust collector for wood processing is designed, including a clamping vacuum cleaner unit and a tail-end chip suction unit. The clamping vacuum cleaner absorbs dust through the upper and lower vacuum cleaner and an industrial vacuum cleaner. The tail-end chip suction unit collects and discharges wood chips, and brushes to remove surface chips.

Benefits of technology

Effectively absorb dust on the surface of the wood board, collect and clean wood chips, ensure the cleanliness of the working environment of the workers and improve the cleanliness of the surface of the wood board.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust remover for wood processing, which relates to the technical field of wood processing and comprises a main frame body, a clamping dust collection unit and a tail end scrap collection unit, the clamping dust collection unit comprises an upper dust collection channel, a flow guide inclined frame, a hydraulic cylinder, a lifting supporting plate, a lower dust collection channel and an industrial dust collector. The clamping and dust collecting device is provided with the reliable clamping and dust collecting unit, a wood plate to be machined can be clamped, follow-up machining operation is facilitated, dust generated when the surfaces of the two sides of the wood plate vibrate during machining can be sucked, and the good working environment of workers is guaranteed; a reliable tail end chip suction unit is further arranged, and wood chips flying out along with a cutter head during cutting can be collected, pumped and discharged at the tail of the device; and when the cut wood board is moved out, dust and miscellaneous scraps on the surface of the wood board can be swept away through the two brush rows, and the cleanliness of the surface of the machined wood board is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of wood processing, in particular to a dust collector for wood processing. Background Art

[0002] Wood has been considered an important raw material since ancient times due to its advantages such as light weight, high strength-to-weight ratio, good elasticity, impact resistance, rich and beautiful texture and color, and easy processing. Wood processing technology includes basic processing techniques such as wood cutting, wood drying, wood gluing, and wood surface decoration. Wood cutting is one of the most basic processing methods, and it can be used to form boards of the required size.

[0003] In the prior art, when cutting wood, the wood board will vibrate due to the cutting of the tool, which will cause the dust adhering to the surface to vibrate, resulting in dust in the working environment and making it impossible for the operators to work normally. Therefore, we propose a dust collector for wood processing. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a dust collector for wood processing, which has a reliable clamping and dust suction unit, which can clamp the wood board to be processed, facilitate subsequent processing operations, and can suck the dust vibrated on the surfaces of both sides of the wood board during processing, ensuring a good working environment for workers; it also has a reliable tail-end chip suction unit, which can collect and discharge the wood chips flying out with the cutter disc during cutting at the tail of the device, further improving the cleanliness of the device during operation; and when the wood board is moved out after cutting, the dust and debris on the surface of the wood board can be swept away by two rows of brushes, further ensuring the cleanliness of the surface of the processed wood board, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: a dust collector for wood processing, comprising a main frame, a clamping dust suction unit and a tail end chip suction unit;

[0006] Main frame: It is a U-shaped structure with a T-shaped through slot in the middle vertical section. A control panel is installed at the upper left corner of the front end of the main frame.

[0007] Clamping dust suction unit: includes an upper dust suction channel, a guide inclined frame, a hydraulic cylinder, a lifting support plate, a lower dust suction channel and an industrial vacuum cleaner. The upper end of the main frame is provided with an upper dust suction channel facing right, and the guide inclined frame is fixedly connected to the lower right corner of the upper end of the main frame. The lower end of the main frame is embedded with a hydraulic cylinder, and the telescopic end of the hydraulic cylinder faces upward and is fixedly connected to the lifting support plate. The lifting support plate is a T-shaped structure, and the left side of the middle section is slidably connected to the inside of the T-shaped through groove. The inside of the lifting support plate is provided with a lower dust suction channel facing right, and an industrial vacuum cleaner is installed on the lower left side of the main frame.

[0008] Tail end chip suction unit: installed on the rear side of the main frame.

[0009] The main frame is used to install the units and components contained in this device. The T-shaped through groove can limit the end of the lifting pallet to ensure the stability of the lifting pallet during lifting. The hydraulic cylinder drives the lifting pallet to rise and fall. When the lifting pallet rises, one end of the wood board is clamped between the lifting pallet and the upper platform of the main frame, which is convenient for cutting, drilling and other operations on the wood board. During the processing, the wood board will vibrate due to vibration, and the industrial vacuum cleaner forms suction through the upper and lower dust suction channels to absorb the dust vibrated on the upper and lower surfaces of the wood board. The guide inclined frame can eliminate the height difference between the surface of the wood board and the upper dust suction channel, so that the dust can be effectively sucked into the upper dust suction channel. The tail end chip suction unit is used to collect and exhaust the wood chips flying with the cutter disc during cutting at the tail end of the device, further improving the cleanliness of the device during operation.

[0010] Furthermore, the clamping dust collection unit further includes an installation box, a hard pipe (1), a connecting cover, and a corrugated hose. The installation box is fixedly connected to the lower left end of the main frame. The upper end of the installation box is higher on the left and lower on the right. The hard pipe (1) is fixedly connected to the higher left end, and the corrugated hose is fixedly connected to the lower right end. The hard pipe (1) and the corrugated hose are respectively connected to the upper dust collection channel and the lower dust collection channel via a connecting cover. The installation box is used for installing an industrial vacuum cleaner. The hard pipe (1) and the corrugated hose are respectively used to connect the upper and lower channels to the industrial vacuum cleaner's suction port. The connecting cover is used to connect the hard pipe (1) and the corrugated hose to the channels. The corrugated hose is retractable, so that the pipes can always be connected during the up and down movement of the lifting pallet.

[0011] Furthermore, the tail-end chip collection unit includes an arc-shaped baffle and a side baffle. A semicircular arc-shaped baffle is fixedly connected to the rear side of the main frame. The opening of the arc-shaped baffle faces forward and the right end extends outward. The side baffles are fixedly connected to the right side and front side of the lower end of the arc-shaped baffle. The side baffles and the lower end of the arc-shaped baffle form a groove. The arc-shaped baffle is used to collect wood chips flying out with the cutter disc during cutting. The scattered debris slides downward after hitting the inner wall of the arc-shaped baffle and eventually slides into the groove formed by the arc-shaped baffle and the side baffle.

[0012] Furthermore, the tail-end chip suction unit further includes a chip suction channel and a second rigid pipe. A solid baffle is integrally fixedly connected to the left side of the curved baffle, and a chip suction channel is defined on the underside of the baffle. The right side of the chip suction channel communicates with a groove on the underside of the curved baffle, while the left side of the chip suction channel communicates with the interior of the installation box via a second rigid pipe. The chip suction channel generates suction under the action of an industrial vacuum cleaner, drawing wood chips from the groove along the second rigid pipe into the interior of the installation box.

[0013] Furthermore, a brush row is provided. A square opening is provided in the middle section of the curved baffle, horizontally corresponding to the lower edge of the upper end of the main frame. A row of brush rows is installed on both the upper and lower sides of the opening. When the cut wood board is removed from the square opening in the middle section of the curved baffle, the upper and lower rows of brush rows sweep away dust and debris on the surface of the wood board, further ensuring the cleanliness of the processed wood board surface.

[0014] Furthermore, the device further comprises a dirt collection drawer and a handle. The dirt collection drawer is slidably connected to the lower side of the installation box, and the front end of the dirt collection drawer is fixedly connected to the handle. The dirt collection drawer is used to store absorbed dust, wood chips and other debris, and the handle facilitates pulling out the dirt collection drawer to dump the debris.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the dust collector for wood processing has the following advantages:

[0016] 1. It has a reliable clamping and dust collection unit, which can clamp the wood board to be processed, facilitating subsequent processing operations, and can also suck the dust generated by the vibration on both sides of the wood board during processing, ensuring a good working environment for workers;

[0017] 2. It has a reliable tail-end chip suction unit, which can collect and discharge the wood chips flying out with the cutter disc during cutting at the tail of the device, further improving the cleanliness of the device during operation; and when the wood board is removed after cutting, it can use two rows of brushes to sweep away the dust and debris on the surface of the wood board, further ensuring the cleanliness of the processed wood board surface;

[0018] 3. The utility model has a reliable clamping and dust suction unit, which can clamp the wood board to be processed, facilitate subsequent processing operations, and can suck the dust generated by the surfaces of both sides of the wood board during processing, ensuring a good working environment for workers; it also has a reliable tail-end chip suction unit, which can collect and discharge the wood chips flying out with the cutter disc during cutting at the tail of the device, further improving the cleanliness of the device during operation; and when the wood board is moved out after cutting, the dust and debris on the surface of the wood board can be swept away by two rows of brushes, further ensuring the cleanliness of the surface of the processed wood board. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the left rear structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the right side structure of the present utility model.

[0022] In the figure: 1 main frame, 2 T-shaped through slot, 3 clamping dust suction unit, 31 upper dust suction channel, 32 diverter bracket, 33 hydraulic cylinder, 34 lifting support plate, 35 lower dust suction channel, 36 industrial vacuum cleaner, 37 installation box, 38 hard pipe 1, 39 connecting cover, 310 corrugated hose, 4 tail end chip suction unit, 41 arc baffle, 42 side baffle, 43 chip suction channel, 44 hard pipe 2, 45 brush row, 5 control panel, 6 dirt collection drawer, 7 handle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-Figure 3 , this embodiment provides a technical solution: a dust collector for wood processing, comprising a main frame 1, a clamping dust suction unit 3 and a tail end chip suction unit 4;

[0025] The main frame 1 is a U-shaped structure with a T-shaped through slot 2 in the middle vertical section. A control panel 5 is installed at the upper left corner of the front end of the main frame 1.

[0026] Clamping dust collection unit 3: includes an upper dust collection channel 31, a guide inclined frame 32, a hydraulic cylinder 33, a lifting support plate 34, a lower dust collection channel 35 and an industrial vacuum cleaner 36. The upper end of the main frame 1 is provided with an upper dust collection channel 31 facing right, and the guide inclined frame 32 is fixedly connected to the lower right corner of the upper end of the main frame 1. The lower end of the main frame 1 is embedded with a hydraulic cylinder 33, and the telescopic end of the hydraulic cylinder 33 faces upward and is fixedly connected to the lifting support plate 34. The lifting support plate 34 is a T-shaped structure, and the left side of the middle section is slidably connected to the inside of the T-shaped through groove 2. The inside of the lifting support plate 34 is provided with a lower dust collection channel 35 facing right, and an industrial vacuum cleaner 36 is installed on the lower left side of the main frame 1;

[0027] Tail end chip suction unit 4: installed on the rear side of the main frame 1.

[0028] The main frame 1 is used for the installation of units and components contained in this device. The T-shaped through groove 2 can limit the end of the lifting support plate 34 to ensure the stability of the lifting support plate 34 when it is lifted. The hydraulic cylinder 33 drives the lifting support plate 34 to lift and lower. When the lifting support plate 34 rises, one end of the wood board is clamped between the lifting support plate 34 and the upper end platform of the main frame 1, which is convenient for cutting, drilling and other operations on the wood board. During the processing, the wood board will cause surface dust to vibrate due to vibration. The industrial vacuum cleaner 36 forms suction through the upper dust suction channel 31 and the lower dust suction channel 35, thereby absorbing the dust vibrated on the upper and lower surfaces of the wood board. The guide inclined frame 32 can eliminate the height difference between the wood board surface and the upper dust suction channel 31, so that the dust can be effectively sucked into the upper dust suction channel 31. The tail end chip suction unit 4 is used to collect and exhaust the wood chips flying with the cutter disc during cutting at the tail of the device, further improving the cleanliness of the device during operation.

[0029] The clamping dust collection unit 3 further includes an installation box 37, a hard pipe 1 38, a connecting cover 39, and a corrugated hose 310. The installation box 37 is fixedly connected to the lower left end of the main frame 1. The upper end of the installation box 37 is higher on the left and lower on the right. The hard pipe 1 38 is fixedly connected to the higher left end, and the corrugated hose 310 is fixedly connected to the lower right end. The hard pipe 1 38 and the corrugated hose 310 are respectively connected to the upper dust collection channel 31 and the lower dust collection channel 35 through a connecting cover 39. The installation box 37 is used for installing an industrial vacuum cleaner 36. The hard pipe 1 38 and the corrugated hose 310 are respectively used to connect the upper and lower channels to the suction port of the industrial vacuum cleaner 36. The connecting cover 39 is used to connect the hard pipe 1 38 and the corrugated hose 310 to the channels. The corrugated hose 310 can be extended and retracted, so that the pipes can always be connected during the up and down movement of the lifting support plate 34.

[0030] The tail-end chip collection unit 4 comprises an arc-shaped baffle 41 and a side baffle 42. A semicircular arc-shaped baffle 41 is fixedly connected to the rear side of the main frame 1. The opening of the arc-shaped baffle 41 faces forward, with the right end extending outward. Side baffles 42 are fixedly connected to the right side and front side of the lower end of the arc-shaped baffle 41. The side baffles 42 and the lower end of the arc-shaped baffle 41 form a groove. The arc-shaped baffle 41 is used to collect wood chips that fly out with the cutter disc during cutting. The scattered chips slide downward after hitting the inner wall of the arc-shaped baffle 41, eventually falling into the groove formed by the arc-shaped baffle 41 and the side baffle 42.

[0031] The tail-end chip suction unit 4 also includes a chip suction channel 43 and a second hard pipe 44. A solid baffle is integrally fixedly connected to the left side of the arc-shaped baffle 41. The baffle has a chip suction channel 43 on its underside. The right side of the chip suction channel 43 is connected to the groove on the underside of the arc-shaped baffle 41, and the left side of the chip suction channel 43 is connected to the interior of the installation box 37 via the second hard pipe 44. The chip suction channel 43 generates suction under the action of the industrial vacuum cleaner 36, sucking the wood chips in the groove along the second hard pipe 44 into the interior of the installation box 37.

[0032] The machine also includes a row of brushes 45. A square opening is formed in the middle section of the curved baffle 41, horizontally corresponding to the lower edge of the upper end of the main frame 1. A row of brushes 45 is installed on both sides of the opening. As the cut wood board is removed from the square opening in the middle section of the curved baffle 41, the upper and lower rows of brushes 45 sweep away dust and debris from the surface of the wood board, further ensuring the cleanliness of the finished wood board.

[0033] The utility model also includes a dirt collection drawer 6 and a handle 7. The lower side of the installation box 37 is slidably connected to the dirt collection drawer 6, and the front end of the dirt collection drawer 6 is fixedly connected to the handle 7. The dirt collection drawer 6 is used to store the absorbed dust, wood chips and other debris, and the handle 7 is convenient for pulling out the dirt collection drawer 6 to dump the debris.

[0034] The working principle of the dust collector for wood processing provided by the present invention is as follows: the device has a reliable clamping dust collection unit 3, which can clamp the wood board to be processed, facilitate subsequent processing operations, and can suck the dust generated by the vibration on both sides of the wood board during processing, ensuring a good working environment for workers; the main frame 1 is used for the installation of units and components contained in the device, and the T-shaped through groove 2 can limit the end of the lifting support plate 34, ensuring the stability of the lifting support plate 34 when it is lifted and lowered, and the hydraulic cylinder 33 drives the lifting support plate 34 to lift and lower. When the lifting support plate 34 rises, one end of the wood board is clamped between the lifting support plate 34 and the upper platform of the main frame 1, which is convenient for cutting, drilling and other operations on the wood board; during the processing, the wood The wood board will cause the surface dust to vibrate due to vibration. The industrial vacuum cleaner 36 forms suction in the upper dust suction channel 31 and the lower dust suction channel 35, thereby absorbing the dust vibrated on the upper and lower surfaces of the wood board. The guide rack 32 can eliminate the height difference between the wood board surface and the upper dust suction channel 31, so that the dust can be effectively sucked into the upper dust suction channel 31; the installation box 37 is used for the installation of the industrial vacuum cleaner 36, the hard pipe 38 and the corrugated hose 310 are respectively used for the connection between the upper and lower channels and the suction port of the industrial vacuum cleaner 36, and the connecting cover 39 is used for the connection between the hard pipe 38 and the corrugated hose 310 and the channel. The corrugated hose 310 can be extended and retracted, so that the pipe connection can always be maintained during the up and down movement of the lifting support plate 34. The device also has a reliable tail-end chip suction unit 4, which can collect and extract the wood chips flying out with the knife disc during cutting at the tail of the device, further improving the neatness of the device during operation; and when the wood board is moved out after cutting, the dust and debris on the surface of the wood board can be swept away by two rows of brushes 45, further ensuring the cleanliness of the surface of the processed wood board: the arc-shaped baffle 41 is used to collect the wood chips flying out with the knife disc during cutting, and the scattered debris slides downward after hitting the inner wall of the arc-shaped baffle 41, and finally slides into the groove formed by the arc-shaped baffle 41 and the side baffle 42. The chip suction channel 43 forms suction under the action of the industrial vacuum cleaner 36, and the wood chips in the groove are sucked into the inside of the installation box 37 along the hard pipe 2 44; the wood board after cutting is moved out from the square channel opening in the middle section of the arc-shaped baffle 41. When moving out, the upper and lower rows of brushes 45 sweep the dust and debris on the surface of the wood board, further ensuring the cleanliness of the surface of the processed wood board. In addition, a dirt collecting drawer 6 is slidably connected to the lower side of the installation box 37. The dirt collecting drawer 6 is used to store the absorbed dust, wood chips and other debris. The handle 7 is convenient for pulling out the dirt collecting drawer 6 to dump the debris.

[0035] It is worth noting that the input ends of the hydraulic cylinder 33 and the industrial vacuum cleaner 36 disclosed in the above embodiments are electrically connected to the output end of the external power supply through the control panel 5 installed on the front side of the main frame 1, and the control panel 5 controls the operation of the hydraulic cylinder 33 and the industrial vacuum cleaner 36 using methods commonly used in the prior art.

[0036] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A dust collector for wood processing, characterized by: It comprises a main frame (1), a clamping dust suction unit (3) and a tail end dust suction unit (4); The main frame (1) is a U-shaped structure, and a T-shaped through slot (2) is provided in the middle vertical section. A control panel (5) is installed at the upper left corner of the front end of the main frame (1); A clamping dust collection unit (3): comprising an upper dust collection channel (31), a diverter frame (32), a hydraulic cylinder (33), a lifting support plate (34), a lower dust collection channel (35) and an industrial dust collector (36), wherein the upper end of the main frame (1) is provided with an upper dust collection channel (31) facing right, the diverter frame (32) is fixedly connected to the lower right corner of the upper end of the main frame (1), a hydraulic cylinder (33) is embedded and installed at the lower end of the main frame (1), the telescopic end of the hydraulic cylinder (33) faces upward and is fixedly connected to the lifting support plate (34), the lifting support plate (34) is a T-shaped structure, and the left side of the middle section thereof is slidably connected to the inside of the T-shaped through groove (2), the inside of the lifting support plate (34) is provided with a lower dust collection channel (35) facing right, and the industrial dust collector (36) is installed on the lower left side of the main frame (1); Tail end chip suction unit (4): installed on the rear side of the main frame (1).

2. A dust collector for wood processing according to claim 1, characterized in that: The clamping dust collection unit (3) further comprises an installation box (37), a hard pipe (38), a connecting cover (39) and a corrugated hose (310). The installation box (37) is fixedly connected to the lower side of the left end of the main frame (1). The upper end of the installation box (37) is higher on the left and lower on the right. The hard pipe (38) is fixedly connected to the upper part of the left side, and the corrugated hose (310) is fixedly connected to the lower part of the right side. The hard pipe (38) and the corrugated hose (310) are respectively connected to the upper dust collection channel (31) and the lower dust collection channel (35) through a connecting cover (39).

3. A dust collector for wood processing according to claim 1, characterized in that: The tail end debris suction unit (4) comprises an arc-shaped baffle (41) and a side baffle (42); a semicircular arc-shaped baffle (41) is fixedly connected to the rear side of the main frame (1); the opening of the arc-shaped baffle (41) faces forward and the right end extends outward; the right side and the front side of the lower end of the arc-shaped baffle (41) are fixedly connected to the side baffle (42); the side baffle (42) and the lower end of the arc-shaped baffle (41) form a groove.

4. A dust collector for wood processing according to claim 3, characterized in that: The tail end chip suction unit (4) further comprises a chip suction channel (43) and a second hard pipe (44). The left side of the arc-shaped baffle (41) is integrally fixedly connected with a solid baffle. The lower side of the baffle is provided with a chip suction channel (43). The right side of the chip suction channel (43) is connected to the groove on the lower side of the arc-shaped baffle (41). The left side of the chip suction channel (43) is connected to the interior of the installation box (37) through the second hard pipe (44).

5. The dust collector for wood processing according to claim 3, characterized in that: It also includes a brush row (45), a square passage opening is opened in the middle section of the arc-shaped retaining frame (41) and at a position horizontally corresponding to the lower edge of the upper end of the main frame (1), and a row of brush rows (45) is installed on both the upper and lower sides of the passage opening.

6. A dust collector for wood processing according to claim 2, characterized in that: It also includes a dirt collecting drawer (6) and a handle (7), wherein the lower side of the installation box (37) is slidably connected to the dirt collecting drawer (6), and the front end of the dirt collecting drawer (6) is fixedly connected to the handle (7).