Pneumatic electric heating riveting device
By designing a pneumatic electric heating riveting device, the problems of low efficiency, high cost and cumbersome processes of the handheld hot melt machine are solved, and efficient and safe welding of plastic parts and metal sheets is achieved, improving operational convenience and production capacity.
Patent Information
- Application Number
- CN202422072741.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-26
AI Technical Summary
The existing handheld hot melt machines have problems such as long welding time, high labor costs, cumbersome processes, low production capacity, lack of temperature control, and unclear glue breakage, resulting in low efficiency and increased working time and strength.
A pneumatic electric heating riveting device is designed, including a welding base, confirmation button, support column, mounting seat, control box, display control component, main cylinder, welding pressure head, auxiliary cylinder, pressure gauge and adhesive valve component. Constant temperature heating is achieved through the thermostat, the timer accurately displays time, and the adhesive valve component realizes multi-point operation, suitable for static mixing pipes of different specifications.
It realizes convenient operation, reduces labor costs, improves production capacity, ensures that the glue is clean and does not drip, has high safety, improves efficiency, and shortens the delivery time.
Smart Images

Figure CN223236999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of welding equipment, in particular to a pneumatic electric heating riveting device. Background Art
[0002] The plastic parts and metal sheets in the anastomosis device need to be welded together, and a hot melt machine is often used as the welding tool. Existing hot melt machines are mostly handheld hot melt machines. When in use, the temperature is raised to the melting point through electric heating, and then the handheld hot melt machine is used for welding. This type of handheld hot melt machine has the advantages of being lightweight and portable.
[0003] However, existing handheld hot melt machines also have some problems, such as: welding time is too long, labor costs are too high, the process is too complicated, and production capacity is too low. At the same time, the handheld hot melt machine lacks temperature control, the glue is not cut cleanly, the glue is easy to pull, and the time is long, which not only reduces efficiency, but also increases working time and intensity. Utility Model Content
[0004] Purpose of the utility model: In view of the above shortcomings, the utility model provides a pneumatic electric heating riveting device to solve the above problems existing in the prior art.
[0005] Technical solution: A pneumatic electric heating riveting device, including a welding base, a confirmation button, a support column, a mounting base, a control box, a display control component, a main cylinder, a welding pressure head, an auxiliary cylinder, a pressure gauge and a glue valve assembly;
[0006] Wherein, confirmation buttons are provided on both sides of the welding base, a support column is connected to one side of the welding base, a mounting base is connected to the support column, a control box is provided on one side of the mounting base, a display control component is provided on the control box, a main cylinder is installed on the mounting base, a driving end of the main cylinder passes through the mounting base and is connected to a welding pressure head, an auxiliary cylinder is provided on one side of the mounting base, a pressure gauge is installed on the auxiliary cylinder, and a glue valve assembly is connected between the auxiliary cylinder and the main cylinder through a pipeline;
[0007] During operation, the corresponding display control component is turned on and the required temperature is set. When the temperature is reached, the product to be welded is placed on the welding base and the confirmation button is pressed at the same time. At this time, the welding pressure head sinks to weld the product to be welded.
[0008] In a further embodiment, the display control assembly includes a power switch;
[0009] The power switch is installed on the control box and is used to control the power supply of the device.
[0010] In a further embodiment, the display control assembly further includes a manual-automatic switch;
[0011] The manual-automatic switch is installed on the control box and is located on one side of the power switch. The manual-automatic switch is connected to the confirmation button and is used to control the device manually and automatically.
[0012] In a further embodiment, the display control assembly further includes a thermostat and a temperature-controlled switch;
[0013] The thermostat is installed on the control box, the temperature control switch is installed on the control box and is located on one side of the manual-automatic switch, and the thermostat and the temperature control switch are used to adjust and control the working temperature.
[0014] In a further embodiment, the display control assembly further includes a counter and a timer;
[0015] The counter and the timer are both installed on the control box and located on one side of the thermostat, and are used for counting and timing respectively.
[0016] In a further embodiment, the glue valve assembly includes a first cylinder glue valve and a second cylinder glue valve;
[0017] The second cylinder glue valve is connected between the main cylinder and the auxiliary cylinder through a pipeline, the first cylinder glue valve is installed on the second cylinder glue valve, and the end of the first cylinder glue valve is connected to the gas equipment.
[0018] Beneficial effects: The utility model discloses a pneumatic electric heating riveting device, which can achieve constant temperature heating by setting a temperature controller, etc.; by setting a timer, etc., it can accurately display the time digitally and control the crimping time; by setting a working cylinder, etc., the welding pressure head stroke is adjustable, which can be suitable for hot welding of plastic columns of different heights; by setting a glue valve assembly, multi-point operation can be achieved, and it can be equipped with static mixing tubes of various specifications, with the advantages of strong back suction force, clean glue breaking, no glue dripping, etc. At the same time, it also has the advantages of high efficiency, easy use, high safety factor, and saving manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] Figure 2 This is a structural diagram of the utility model from another perspective.
[0021] The reference numerals in the figure are: 1. Control box; 2. Confirmation button; 3. Counter; 4. Thermostat; 5. Timer; 6. Power switch; 7. Manual-automatic switch; 8. Temperature control switch; 9. Main cylinder; 10. Support column; 11. First cylinder glue valve; 12. Welding base; 13. Welding pressure head; 14. Auxiliary cylinder; 15. Pressure gauge; 16. Second cylinder glue valve. DETAILED DESCRIPTION
[0022] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features known in the art are not described to avoid confusion with the present invention.
[0023] The applicant believes that the existing handheld hot melt machine has the disadvantages of long welding time, high labor cost, complicated process and low production capacity. At the same time, the handheld hot melt machine lacks temperature control, the glue is not cut off cleanly, the glue is easy to pull, and the time is long. Not only is the efficiency low, but it also increases working time and intensity.
[0024] To this end, the applicant proposed a pneumatic electric heating riveting device, such as Figure 1-Figure 2 As shown, it includes a welding base 12, a confirmation button 2, a support column 10, a mounting base, a control box 1, a display control component, a main cylinder 9, a welding pressure head 13, an auxiliary cylinder 14, a pressure gauge 15 and a glue valve assembly.
[0025] Among them, confirmation buttons 2 are provided on both sides of the welding base 12, the support column 10 is connected to one side of the welding base 12, the support column 10 is connected to a mounting base, the control box 1 is provided on one side of the mounting base, the control box 1 is provided with a display control component, the main cylinder 9 is installed on the mounting base, the driving end of the main cylinder 9 passes through the mounting base and is connected to a welding pressure head 13, the auxiliary cylinder 14 is provided on one side of the mounting base, the auxiliary cylinder 14 is installed with a pressure gauge 15, and a glue valve assembly is connected between the auxiliary cylinder 14 and the main cylinder 9 through a pipeline.
[0026] The plastic parts and metal sheets in the existing stapler need to be welded. The traditional method is to use a handheld hot melt machine for welding. Although it is light and portable, it has disadvantages such as long welding time, high labor costs, complicated procedures and low efficiency. Therefore, the present application is provided. The setting of the present application can make the welding effect of the plastic material and the metal sheet in the stapler better, and at the same time has the advantages of more convenient operation, greatly reducing labor costs, simplifying the process, greatly increasing production capacity, higher safety factor and shortening delivery time.
[0027] Specifically, in this application, the lower part of the welding base 12 is used to be placed on the workbench, and the upper part of the welding base 12 is used to place the product to be welded. Various control elements and components are provided in the control box 1, which are used to cooperate with the display control component to control the device to perform corresponding work. The welding pressure head 13 is used to weld the product to be welded. The main cylinder 9, auxiliary cylinder 14, etc. are used to pneumatically adjust the welding pressure head 13 to move up and down. On the one hand, the welding pressure head 13 is adjusted to weld the corresponding product. On the other hand, the stroke of the welding pressure head 13 is adjustable, which can be suitable for hot welding of plastic columns of different heights.
[0028] In addition, the glue valve assembly includes a first cylinder glue valve 11 and a second cylinder glue valve 16. The second cylinder glue valve 16 is connected between the main cylinder 9 and the auxiliary cylinder 14 through a pipeline. The first cylinder glue valve 11 is installed on the second cylinder glue valve 16. The end of the first cylinder glue valve 11 is connected to the gas equipment. The first cylinder glue valve 11 and the second cylinder glue valve 16 are AB back-suction double-cylinder glue valves. The overall appearance is integrated. Multiple valve bodies can be installed at the same time, realizing multi-point operation of AB glue. It can be equipped with static mixing tubes of various specifications. It has the advantages of extremely strong back-suction force, clean glue breaking and no glue dripping.
[0029] like Figure 1-Figure 2 As shown, the display control component includes a power switch 6, a manual-automatic switch 7, a thermostat 4, a temperature control switch 8, a counter 3 and a timer 5.
[0030] Among them, the power switch 6 is installed on the control box 1, which is used to control the power on and off of the device. The manual-automatic switch 7 is installed on the control box 1 and is located on the side of the power switch 6. The manual-automatic switch 7 is connected to the confirmation button 2 and is used to control the device manually and automatically. The thermostat 4 is installed on the control box 1, and the temperature control switch 8 is installed on the control box 1 and is located on the side of the manual-automatic switch 7. The thermostat 4 and the temperature control switch 8 are used to adjust and control the working temperature. The counter 3 and the timer 5 are both installed on the control box 1 and are located on the side of the thermostat 4, and are used for counting and timing respectively.
[0031] In this application, the confirmation button 2 is connected to the manual-automatic switch 7, which can confirm whether the device is manual or automatic. The temperature control switch 8 is connected to the welding pressure head 13 to keep the temperature of the welding pressure head 13 at the melting point of the welding. The settings of the thermostat 4 and the temperature control switch 8 enable the device to be heated at a constant temperature. The settings of the counter 3 and the timer 5 can accurately display the time and control the crimping time, and have the advantages of ultra-wide time adjustment.
[0032] Working principle: First, install the copper bar on the welding pressure head 13 according to the position of the column on the plastic part, then turn on the power switch 6, the manual-automatic switch 7, the temperature control switch 8, and set the required temperature on the thermostat 4. After the temperature is reached, place the plastic part with the metal sheet on the welding base 12, and press the two confirmation buttons 2 at the same time. At this time, the main cylinder 9 driving end drives the welding pressure head 13 to sink until it touches the column on the plastic part to produce welding. After standing for a few seconds, the main cylinder 9 driving end drives the welding pressure head 13 to rise, take out the product, and repeat the above operation. It can be seen that this application has the advantages of convenient operation, saving time and manpower, and improving efficiency and output.
[0033] As above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be interpreted as limiting the present invention itself. Various changes in form and details may be made without departing from the spirit and scope of the present invention as defined in the appended claims.
Claims
1. A pneumatic electric heating riveting device, characterized in that: include: A welding base, with confirmation buttons on both sides of the welding base; A support column connected to one side of the welding base, wherein the support column is connected to a mounting seat; A control box is provided on one side of the mounting base, and a display control component is provided on the control box; A master cylinder is mounted on the mounting base, and a driving end of the master cylinder passes through the mounting base and is connected to a welding pressure head; An auxiliary cylinder is provided on one side of the mounting base, a pressure gauge is installed on the auxiliary cylinder, and a glue valve assembly is connected between the auxiliary cylinder and the main cylinder via a pipeline; During operation, the corresponding display control component is turned on and the required temperature is set. When the temperature is reached, the product to be welded is placed on the welding base and the confirmation button is pressed at the same time. At this time, the welding pressure head sinks to weld the product to be welded.
2. The pneumatic electric heating riveting device according to claim 1, characterized in that: The display control component includes a power switch; The power switch is installed on the control box and is used to control the power supply of the device.
3. The pneumatic electric heating riveting device according to claim 2, characterized in that: The display control assembly also includes a manual-automatic switch; The manual-automatic switch is installed on the control box and is located on one side of the power switch. The manual-automatic switch is connected to the confirmation button and is used to control the device manually and automatically.
4. The pneumatic electric heating riveting device according to claim 3, characterized in that: The display control assembly also includes a thermostat and a temperature control switch; The thermostat is installed on the control box, the temperature control switch is installed on the control box and is located on one side of the manual-automatic switch, and the thermostat and the temperature control switch are used to adjust and control the working temperature.
5. The pneumatic electric heating riveting device according to claim 4, characterized in that: The display control component also includes a counter and a timer; The counter and the timer are both installed on the control box and located on one side of the thermostat, and are used for counting and timing respectively.
6. The pneumatic electric heating riveting device according to claim 1, characterized in that: The glue valve assembly includes a first cylinder glue valve and a second cylinder glue valve; The second cylinder glue valve is connected between the main cylinder and the auxiliary cylinder through a pipeline, the first cylinder glue valve is installed on the second cylinder glue valve, and the end of the first cylinder glue valve is connected to the gas equipment.