Fabric dyeing burn-out processing equipment
By designing fabric dyeing and rotten processing equipment, using the motor gear system limit printing plate, the hydraulic press replenishes dye, and heating air drying through the air pump, the problem of low dye is solved and the production quality and efficiency are improved.
Patent Information
- Application Number
- CN202422720313.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the prior art, during the dyeing and rotten flowering process of the printing plate, excess dye or chemical agents are prone to fall on the fabric, affecting the production quality.
A fabric dyeing and rotten processing equipment is designed, including printing and dyeing units, loading units and drying units. The gear meshing rotation shaft is driven by the motor to achieve limiting and replacement of the printing plate, dye replenishment is used for dye replenishment, and air is heated through the air pump to dry to prevent dye replenishment and excessive replenishment.
Effectively prevent dyes or chemicals from falling onto the fabric, avoid damage to the fabric, ensure production quality, and achieve convenient replacement of printing plates and uniform replenishment of dyes.
Smart Images

Figure CN223237186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a fabric dyeing and burn-out processing equipment. Background Art
[0002] Fabric is the material used to make clothing. As one of the three elements of clothing, fabric not only reflects the style and characteristics of clothing, but also directly affects the color and shape of clothing. Therefore, the dyeing process is particularly important in the processing and production process. Dyeing refers to the process of dyeing the fiber from the dye solution to form a uniform, strong, and bright color on the fiber. Different fibers have different chemical compositions, and different dyes are suitable for them.
[0003] In the prior art, when performing dyeing and burn-out, excess dye or chemical agents may fall onto the fabric from the printing plate. Excessive addition of agents to the printing plate affects production quality. Therefore, we propose a fabric dyeing and burn-out processing equipment. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a fabric dyeing and rotten processing equipment to prevent excess dyes or chemicals from falling onto the fabric and to prevent excessive addition of chemicals to the printing plate, which can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fabric dyeing and burn-out processing equipment, comprising a base plate, a printing and dyeing unit, a feeding unit and a drying unit;
[0006] Bottom plate: The printing and dyeing unit is installed on the upper end;
[0007] The printing and dyeing unit comprises a mounting frame, a rotating shaft 1, a gear 1, a rotating shaft 2, a gear 2, a fixed plate 1, a clamping seat, a printing plate and a motor 1, the middle part of the upper end of the bottom plate is fixedly connected to the mounting frame, the inner middle part of the mounting frame is rotatably connected to the rotating shaft 1, the outer middle part of the rotating shaft 1 is fixedly connected to the gear 1, the inner middle upper end of the mounting frame is rotatably connected to the rotating shaft 2, the outer middle part of the rotating shaft 2 is fixedly connected to the gear 2, the gear 1 and the gear 2 are meshed, the outer ends of the rotating shaft 2 are fixedly connected to one end of the two fixed plates 1, the other end of the fixed plate 1 is fixedly connected to the clamping seat, the inner side of the clamping seat is clamped with the printing plate, the right end of the mounting frame is fixedly connected to the motor 1, and the output shaft of the motor 1 is fixedly connected to the rotating shaft 1;
[0008] Loading unit: installed on the bottom plate;
[0009] Drying unit: Installed on the bottom plate.
[0010] The motor drives the rotating shaft 1 to rotate, the engagement of the gear 1 and the gear 2 drives the rotating shaft 2 to rotate, the rotating shaft 2 drives the fixed plate 1 to rotate, and the printing plate is limited by the clamping seat to facilitate the replacement of the printing plate. When dyeing and burning, the printing plate is upward to prevent excess dye or chemical agents from falling onto the fabric, thereby preventing damage to the fabric during dyeing and burning, thereby preventing affecting production quality.
[0011] Furthermore, the printing and dyeing unit further includes a hydraulic press and a rubber plate. Two hydraulic presses are fixedly connected to the left and right sides of the inner upper end of the mounting frame, and the lower end of the hydraulic press is fixedly connected to the rubber plate. The hydraulic press drives the rubber plate downward, applying pressure to the fabric through the rubber plate, thereby performing dyeing and burn-out.
[0012] Furthermore, the loading unit includes a second support frame, a second hydraulic press, and a sponge. Two delivery pipes are fixedly connected to the middle of the upper end of the bottom plate. The upper ends of the delivery pipes are fixedly connected to the second hydraulic press, and the front end of the second hydraulic press is fixedly connected to the sponge. The second hydraulic press is fixed by the second support frame.
[0013] Furthermore, the loading unit further includes a storage box, a collection tray, a water pump, and a delivery pipe. The storage box is fixedly connected to the middle portion of the upper end of the base plate, the collection tray is fixedly connected to the upper end of the storage box, and the water pump is fixedly connected to the middle portion of the upper end of the base plate. The water outlet of the water pump is fixedly connected to one end of the delivery pipe, the other end of the delivery pipe is fixedly connected to the rear end of the sponge, and the water inlet of the delivery pipe is fixedly connected to the storage box via a connecting pipe. When the sponge and printing plate are squeezed, excess chemicals will fall into the collection tray and then flow into the storage box through the pipe. The storage box stores the dye or chemical, and the water pump draws the dye from the storage box and delivers it to the sponge.
[0014] Furthermore, the drying unit includes a second fixing plate, an air heater, a third fixing plate, a guide wheel, an air pump, and an air pipe. Two second fixing plates are fixedly connected to the rear middle portion of the upper end of the bottom plate. The upper end of the second fixing plate is fixedly connected to an air heater. Four third fixing plates are fixedly connected to the four corners of the upper end of the air heater. Guide wheels are rotatably connected between the left and right relative fixed plates. An air pump is fixedly connected between the second fixing plates at the upper end of the bottom plate. The air outlet of the air pump is fixedly connected to one end of the air pipe, and the other end of the air pipe is fixedly connected to the air heater. The air heater is supported by the second fixing plate, and air is delivered to the air heater by the air pump. The heated air is evenly distributed on the fabric through the air heater, thereby drying the fabric. The guide wheels are supported by the third fixing plate, and the fabric is guided by the guide wheels.
[0015] Furthermore, it includes a support frame 1, a reel, a motor 2, and fabric. Four support frames 1 are fixedly connected to the four corners of the upper end of the base plate. A reel is rotatably connected between two opposing support frames 1 on the left and right. The right end of the support frame 1 is fixedly connected to the motor 2. The ends of the fabric are respectively wrapped around the outer sides of the two reel. The reel is supported by a pair of support frames, and the reel is driven by the motor 2 to rotate to retract and release the fabric.
[0016] Compared with the prior art, the beneficial effects of the present invention are: the fabric dyeing and burn-out processing equipment has the following advantages:
[0017] 1. This fabric dyeing and burn-out processing equipment limits the printing plate through a card seat, which is convenient for replacing the printing plate. When dyeing and burn-out, the printing plate is upward to prevent excess dye or chemical agents from falling onto the fabric, thereby preventing damage to the fabric during dyeing and burn-out, thereby affecting production quality.
[0018] 2. This fabric dyeing and burn-out processing equipment uses a hydraulic press to drive the sponge to move, and the sponge is used to supplement the pigment or chemical agent to the printing plate, while preventing excessive addition of agents to the printing plate, thereby affecting production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the left side structure of the utility model;
[0021] Figure 3 For this utility model Figure 2 Schematic diagram of the locally enlarged structure at point A in the middle.
[0022] In the figure: 1 bottom plate, 2 support frame 1, 3 printing and dyeing unit, 31 mounting frame, 32 rotating shaft 1, 33 gear 1, 34 rotating shaft 2, 35 gear 2, 36 fixed plate 1, 37 clamping seat, 38 printing plate, 39 hydraulic press 1, 310 rubber plate, 311 motor 1, 4 loading unit, 41 support frame 2, 42 hydraulic press 2, 43 sponge, 44 storage box, 45 collecting tray, 46 water pump, 47 delivery pipe, 5 drying unit, 51 fixed plate 2, 52 air heater, 53 fixed plate 3, 54 guide wheel, 55 air pump, 56 air delivery pipe, 6 winding wheel, 7 motor 2, 8 fabric. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-3 , this embodiment provides a technical solution: a fabric dyeing and burnout processing equipment, including a base plate 1, a printing and dyeing unit 3, a feeding unit 4 and a drying unit 5;
[0025] Bottom plate 1: The printing and dyeing unit 3 is installed on the upper end;
[0026] Printing and dyeing unit 3: includes a mounting frame 31, a rotating shaft 1 32, a gear 1 33, a rotating shaft 2 34, a gear 2 35, a fixed plate 1 36, a clamping seat 37, a printing plate 38 and a motor 1 311. The middle part of the upper end of the bottom plate 1 is fixedly connected to the mounting frame 31, the inner middle part of the mounting frame 31 is rotatably connected to the rotating shaft 1 32, the outer middle part of the rotating shaft 1 32 is fixedly connected to the gear 1 33, the inner middle upper end of the mounting frame 31 is rotatably connected to the rotating shaft 2 34, the outer middle part of the rotating shaft 2 34 is fixedly connected to the gear 2 35, the gear 1 33 and the gear 2 35 are meshed, and the outer ends of the rotating shaft 2 34 are fixedly connected to one end of two fixed plates 1 36, and the other ends of the fixed plate 1 36 are fixedly connected to the The end is fixedly connected with a clamping seat 37, the inner side of the clamping seat 37 is clamped with the printing plate 38, the right end of the mounting frame 31 is fixedly connected with a motor 1 311, and the output shaft of the motor 1 311 is fixedly connected to the rotating shaft 1 32; the rotating shaft 1 32 is driven to rotate by the motor 1 311, and the rotating shaft 2 34 is driven to rotate by the engagement of the gear 1 33 and the gear 2 35, and the fixed plate 1 36 is driven to rotate by the rotating shaft 2 34, and the printing plate 38 is limited by the clamping seat 37 to facilitate the replacement of the printing plate 38. When dyeing and rotatable, the printing plate 38 is upward to prevent excess dye or chemicals from falling onto the fabric, thereby preventing damage to the fabric during dyeing and rotatable, thereby affecting the production quality.
[0027] The printing and dyeing unit 3 also includes a hydraulic press 39 and a rubber plate 310. Two hydraulic presses 39 are fixedly connected to the left and right sides of the inner upper end of the mounting frame 31. The lower end of the hydraulic press 39 is fixedly connected to the rubber plate 310. The hydraulic press 39 drives the rubber plate 310 downward, applying pressure to the fabric to perform the dyeing and burn-out process.
[0028] Loading unit 4: Mounted on base plate 1; loading unit 4 comprises a second support frame 41, a second hydraulic press 42, and a sponge 43. Two delivery pipes 47 are fixedly connected to the middle of the upper end of base plate 1. The upper ends of delivery pipes 47 are fixedly connected to the second hydraulic press 42, and the front end of the second hydraulic press 42 is fixedly connected to the sponge 43. The second support frame 41 secures the second hydraulic press 42, which in turn drives the sponge 43 to move. The sponge 43 replenishes pigment or chemicals to the printing plate 38, while also preventing excessive chemical addition to the printing plate 38.
[0029] The loading unit 4 also includes a storage tank 44, a collection tray 45, a water pump 46, and a delivery pipe 47. The storage tank 44 is fixedly connected to the middle portion of the upper end of the base plate 1. The collection tray 45 is fixedly connected to the upper end of the storage tank 44. The water pump 46 is fixedly connected to the middle portion of the upper end of the base plate 1. The water outlet of the water pump 46 is fixedly connected to one end of the delivery pipe 47. The other end of the delivery pipe 47 is fixedly connected to the rear end of the sponge 43. The water inlet of the delivery pipe 47 is fixedly connected to the storage tank 44 via a connecting pipe. When the sponge 43 and the printing plate 38 are squeezed, the excess chemical drops into the collection tray 45 and then flows through the pipe into the storage tank 44. The dye or chemical is stored in the storage tank 44 and then pumped out of the storage tank 44 by the water pump 46 and delivered back to the sponge 43.
[0030] Drying unit 5: Installed on the base plate 1, the drying unit 5 includes a fixed plate 2 51, an air heater 52, a fixed plate 3 53, a guide wheel 54, an air pump 55 and an air pipe 56. Two fixed plates 2 51 are fixedly connected to the rear side of the middle upper end of the base plate 1. The upper end of the fixed plate 2 51 is fixedly connected to the air heater 52. Four fixed plates 3 53 are fixedly connected to the four corners of the upper end of the air heater 52. The guide wheel 54 is rotatably connected between the left and right relative fixed plates 3 53. The air pump 55 is fixedly connected between the fixed plates 2 51 at the upper end of the base plate 1. The air outlet of the air pump 55 is fixedly connected to one end of the air pipe 56, and the other end of the air pipe 56 is fixedly connected to the air heater 52. The air heater 52 is supported by the second fixed plate 51, and the air is transported into the air heater 52 by the air pump 55. The heated air is evenly dispersed on the fabric through the air heater 52, thereby drying the fabric. The guide wheel 54 is supported by the third fixed plate 53, and the fabric is guided by the guide wheel 54.
[0031] The base plate 1 also includes a support frame 2, a reel 6, a second motor 7, and fabric 8. Four support frames 2 are fixedly connected to the four corners of the upper end of the base plate 1. A reel 6 is rotatably connected between two opposing support frames 2. The right end of the support frame 2 is fixedly connected to the second motor 7. The ends of the fabric 8 are respectively wrapped around the outer sides of the two reel 6. The reel 6 is supported by the support frame 2, and is driven by the second motor 7 to rotate the reel 6 to retract and release the fabric 8.
[0032] The fabric dyeing and rot-out processing equipment provided by the present invention operates as follows: a motor 311 drives a rotating shaft 32 to rotate, which is driven by the meshing of a gear 33 and a gear 35 to rotate a rotating shaft 34, which in turn drives a fixed plate 36 to rotate. A clamping seat 37 limits the position of a printing plate 38, facilitating replacement of the printing plate 38. During dyeing and rot-out, the printing plate 38 is tilted upward to prevent excess dye or chemicals from falling onto the fabric, thereby preventing damage to the fabric during dyeing and rot-out, thereby affecting production quality. A hydraulic press 39 drives a rubber plate 310 downward, which applies pressure to the fabric to perform dyeing and rot-out. A support frame 41 secures the hydraulic press 42, which drives a sponge 43 to move, and the sponge 43 replenishes the printing plate 38 with dye or chemicals, preventing excessive replenishment of the printing plate 38. When sponge 43 and printing plate 38 are squeezed, excess chemicals fall into collection tray 45 and then flow through a pipe into storage box 44, where they are stored. Water pump 46 draws the dye from storage box 44 and re-delivers it to sponge 43. Fixed plate 2 supports air heater 52, which is pumped into air heater 52 by air pump 55. Air heater 52 evenly distributes the heated air onto the fabric, drying it. Fixed plate 3 supports guide wheel 54, which guides the fabric. Support frame 1 2 supports take-up wheel 6, which is driven by motor 2 7 to rotate and retract fabric 8.
[0033] It is worth noting that the input ends of motor 1 311 and motor 2 7 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external PLC controller. Motor 1 311 and motor 2 7 both adopt servo motors, and the external PLC controller controls the operation of motor 1 311 and motor 2 7 using methods commonly used in the prior art.
[0034] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A fabric dyeing and burn-out processing equipment, characterized by: It comprises a base plate (1), a printing and dyeing unit (3), a loading unit (4) and a drying unit (5); Bottom plate (1): a printing and dyeing unit (3) is installed on the upper end; The printing and dyeing unit (3) comprises a mounting frame (31), a rotating shaft (32), a gear (33), a rotating shaft (34), a gear (35), a fixing plate (36), a clamping seat (37), a printing plate (38) and a motor (311). The middle portion of the upper end of the bottom plate (1) is fixedly connected to the mounting frame (31), the middle portion of the inner side of the mounting frame (31) is rotatably connected to the rotating shaft (32), the middle portion of the outer side of the rotating shaft (32) is fixedly connected to the gear (33), and the upper end of the inner middle portion of the mounting frame (31) is rotatably connected to the rotating shaft. Two (34), the middle part of the outer side of the rotating shaft two (34) is fixedly connected with a gear two (35), the gear one (33) and the gear two (35) are meshed, the two ends of the outer side of the rotating shaft two (34) are fixedly connected with one end of two fixed plates one (36), the other end of the fixed plate one (36) is fixedly connected with a clamping seat (37), the inner side of the clamping seat (37) is clamped with the printing plate (38), the right end of the mounting frame (31) is fixedly connected with a motor one (311), and the output shaft of the motor one (311) is fixedly connected with the rotating shaft one (32); Loading unit (4): mounted on the base plate (1); Drying unit (5): installed on the bottom plate (1).
2. The fabric dyeing and burn-out processing equipment according to claim 1, characterized in that: The printing and dyeing unit (3) further comprises a hydraulic press (39) and a rubber plate (310). Two hydraulic presses (39) are fixedly connected to the left and right sides of the inner upper end of the mounting frame (31), and the lower end of the hydraulic press (39) is fixedly connected to the rubber plate (310).
3. The fabric dyeing and burn-out processing equipment according to claim 1, characterized in that: The feeding unit (4) comprises a second support frame (41), a second hydraulic press (42) and a sponge (43); two conveying pipes (47) are fixedly connected to the middle of the upper end of the bottom plate (1); the upper ends of the conveying pipes (47) are fixedly connected to the second hydraulic press (42); and the front end of the second hydraulic press (42) is fixedly connected to the sponge (43).
4. The fabric dyeing and burn-out processing equipment according to claim 1, characterized in that: The feeding unit (4) further comprises a storage box (44), a collecting tray (45), a water pump (46) and a delivery pipe (47); the storage box (44) is fixedly connected to the middle of the upper end of the bottom plate (1); the collection tray (45) is fixedly connected to the upper end of the storage box (44); the water pump (46) is fixedly connected to the middle of the upper end of the bottom plate (1); the water outlet of the water pump (46) is fixedly connected to one end of the delivery pipe (47); the other end of the delivery pipe (47) is fixedly connected to the rear end of the sponge (43); and the water inlet of the delivery pipe (47) is fixedly connected to the storage box (44) via a connecting pipe.
5. The fabric dyeing and burn-out processing equipment according to claim 1, characterized in that: The drying unit (5) comprises a second fixing plate (51), an air heater (52), a third fixing plate (53), a guide wheel (54), an air pump (55) and an air supply pipe (56). Two second fixing plates (51) are fixedly connected to the rear side of the middle portion of the upper end of the bottom plate (1). The upper end of the second fixing plate (51) is fixedly connected to the air heater (52). Four third fixing plates (53) are fixedly connected to the four corners of the upper end of the air heater (52). A guide wheel (54) is rotatably connected between the left and right relative third fixing plates (53). An air pump (55) is fixedly connected between the second fixing plates (51) at the upper end of the bottom plate (1). The air outlet of the air pump (55) is fixedly connected to one end of the air supply pipe (56), and the other end of the air supply pipe (56) is fixedly connected to the air heater (52).
6. The fabric dyeing and burn-out processing equipment according to claim 1, characterized in that: It also includes a support frame (2), a reel (6), a motor (7) and a fabric (8), wherein the four corners of the upper end of the bottom plate (1) are fixedly connected to four support frames (2), a reel (6) is rotatably connected between two support frames (2) on the left and right sides, the right end of the support frame (2) is fixedly connected to the motor (7), and the two ends of the fabric (8) are respectively wound around the outside of the two reeling wheels (6).