Photovoltaic power station inspection defect detection device
By designing protective components, the convenient installation and disassembly of the photovoltaic power station inspection device is achieved, solving the problems of time-consuming and labor-intensive and safety risks in traditional methods, and improving the efficiency and safety of photovoltaic power station inspection.
Patent Information
- Application Number
- CN202422816833.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-19
AI Technical Summary
During the inspection of photovoltaic power stations, when maintenance personnel need to regularly inspect and maintain fixed camera devices, they need to remove the installation bolts one by one. The process is time-consuming and labor-intensive and poses safety risks.
A photovoltaic power station inspection defect detection device is designed, including protective components, which can facilitate installation and disassembly of the shooting device through protective components, avoiding the tedious steps of removing bolts one by one, and preventing the equipment from falling through the coordination of the limiting plate and push rod, and improving operational safety.
It simplifies maintenance processes, improves work efficiency, reduces safety risks, and ensures the stability and safety of the equipment during disassembly.
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Figure CN223237981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic power station defect detection, in particular to a photovoltaic power station patrol defect detection device. Background Art
[0002] Photovoltaic power plant inspection defect detection equipment refers to a series of tools and technologies specifically designed to inspect the health of photovoltaic modules (such as solar panels) in photovoltaic power plants. These devices help operators identify and locate defects and faults in PV modules, ensuring efficient plant operation. While the human eye can identify the location of defective wind turbine towers from visible light images, manual effort is limited when faced with massive amounts of visible light images and can easily lead to visual fatigue and misjudgment. Therefore, intelligent software systems are needed to automatically identify defective tower locations, followed by manual review, significantly improving efficiency and accuracy.
[0003] In the existing technology (Chinese invention patent application with application number 202420049129.0 and patent name "A camera device for drone inspection"), this technical solution belongs to the field of drone camera technology, specifically relates to a camera device for drone inspection, including a drone and a camera, a rotating mechanism fixedly assembled and connected under the drone, a U-shaped frame fixedly assembled and connected to the rotating mechanism, and an angle adjustment mechanism assembled and connected between the U-shaped frame and the camera; the utility model can adjust and fix the rotation angle of the camera, so that the camera can obtain more comprehensive image information, and at the same time can adjust and fix the tilt angle of the camera, and the tilt angle of the camera can be adjusted as needed. In the process of implementing this technical solution, the inventor found that there are at least the following problems in the existing technology:
[0004] In the process of inspecting photovoltaic power stations using the above technical solution, maintenance personnel face a series of challenges, one of which is the regular inspection and maintenance of fixed camera devices. Whenever these camera devices need to be inspected or replaced, maintenance personnel have to remove the mounting bolts used for fixing one by one. This process is not only time-consuming and labor-intensive, but also full of operational inconveniences. First of all, removing the bolts is a tedious process in itself, requiring the use of specific tools and must be done with caution to avoid damaging the threads or surrounding structures. More importantly, after successfully removing the bolts, maintenance personnel face another arduous task - they must hold the camera device firmly with their hands to prevent it from suddenly falling if it loses support and then colliding with the ground, causing damage to the equipment and making it inconvenient to use. Therefore, we propose a photovoltaic power station inspection defect detection device with easy-to-use functions that is in urgent need of development. Utility Model Content
[0005] The purpose of this utility model is to provide a photovoltaic power station inspection defect detection device that eliminates the need for maintenance personnel to regularly inspect and maintain fixed camera devices during inspections. This involves removing mounting bolts one by one, a time-consuming and tedious process that requires careful operation to avoid damage. After removal, the camera device must be manually supported to prevent it from falling and being damaged. This operation not only increases the workload but also poses safety risks.
[0006] The utility model provides a photovoltaic power station inspection defect detection device, including a drone, a protective component is provided at the bottom of the drone, the protective component includes a noise reduction box, the top of the noise reduction box is fixedly connected to a mounting box, the inner cavity of the noise reduction box is fixedly connected to a fixing plate, both sides of the bottom of the inner cavity of the noise reduction box are rotatably connected to threaded rods, and the outer surface of the threaded rod is threadedly connected to a threaded plate.
[0007] In a specific embodiment, a movable plate is fixedly connected to the top of the threaded plate, and the outer surface of the threaded plate is slidably connected to the inner cavity of the noise reduction box.
[0008] In a specific embodiment, a shooting device is movably provided on the top of the movable plate, and rotating rods are rotatably connected to both sides of the inner cavity of the installation box, and two meshing gears are fixedly connected to the outer surfaces of the two rotating rods.
[0009] In a specific embodiment, the bottom end of the rotating rod passes through the inner cavity of the noise reduction box and is fixedly connected to a push plate, and the left and right sides of the inner cavity of the noise reduction box are slidably connected to limit plates.
[0010] In a specific embodiment, one side of the push plate is connected to the outer surface of the push rod, the bottom end of the push rod is slidably connected to the outer surface of the limit plate, and the outer surface of the limit plate is in contact with the outer surface of the shooting device.
[0011] In a specific embodiment, the inner cavity of the installation box is rotatably connected to a long rod, and the front end of the long rod passes through the outside of the installation box. The long rod and the outer surface of the rotating rod are connected to two meshing bevel gears.
[0012] In a specific embodiment, a plurality of clamping holes are provided on the outer surface of the long rod, a welding block is fixedly connected to the outer surface of the installation box, and a clamping rod is provided through one side of the welding block.
[0013] In a specific embodiment, the outer surface of the clamping rod is slidably connected to the outer surface of the installation box, and a plurality of first return springs are fixedly connected to a side of the clamping rod opposite to the welding block.
[0014] In a specific embodiment, the outer surface of the clamping rod is used in conjunction with the clamping hole, one end of the clamping rod is fixedly connected to a pull ring, the outer surface of the installation box is fixedly connected to a second return spring, the end of the second return spring away from the installation box is fixedly connected to a blocking rod, and the blocking rod is used in conjunction with the pull ring.
[0015] In a specific embodiment, the left and right sides of the front side of the noise reduction box are rotatably connected to round rods, the outer surface of the round rods is installed with a torsion spring, the outer surface of the round rods is fixedly connected to a sealing plate, and the outer surface of the sealing plate is in contact with the outer surface of the shooting device.
[0016] The beneficial effect of the present application is that through the setting of the protective component, the convenient installation and removal of the shooting device is achieved, which greatly simplifies the maintenance process. This design eliminates the tedious steps of removing multiple bolts one by one in the traditional method, and also avoids the situation where the shooting device must be supported by hand during the disassembly process, thereby significantly improving work efficiency and operational safety. Specifically, these protective components include quick release, self-locking and auxiliary support for the shooting device. Through the coordinated use of the push rod and the limit plate in the protective component, the specific operation is that the rotation of the push rod will cause the limit plate to move to both sides, so that the limit plate is away from and close to the shooting device, thereby completing the clamping, limiting and releasing of the limit state of the shooting device. It can replace the traditional bolt fixing method, and maintenance personnel can quickly and easily complete the installation and disassembly of the shooting device. During the disassembly process, the protective component can also prevent it from accidentally falling, further ensuring the safety of the equipment and facilitating use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic three-dimensional diagram of the overall structure of an embodiment of the utility model;
[0019] Figure 2 This is a three-dimensional schematic diagram of the overall structure of the protection component of an embodiment of the utility model;
[0020] Figure 3 This is a side sectional perspective schematic diagram of the noise reduction box structure of an embodiment of the utility model;
[0021] Figure 4 For the embodiment of the utility model Figure 2 A in the middle is an enlarged structural diagram;
[0022] Figure 5 For the embodiment of the utility model Figure 2 The enlarged structural diagram at B in the middle;
[0023] Figure 6 This is a side view and a bottom view of the noise reduction box structure of an embodiment of the utility model;
[0024] Figure 7 This is a three-dimensional schematic diagram of the limiting plate structure of an embodiment of the utility model;
[0025] Figure 8 This is a three-dimensional schematic diagram of the movable plate structure of an embodiment of the present utility model.
[0026] Icons: 1. Drone; 2. Protective component; 21. Noise reduction box; 22. Mounting box; 23. Fixed plate; 24. Threaded rod; 25. Threaded plate; 26. Moving plate; 27. Camera; 28. Rotating rod; 29. Gear; 210. Push plate; 211. Limiting plate; 212. Push rod; 213. Long rod; 214. Conical gear; 215. Clamping hole; 216. Welding block; 217. Clamping rod; 218. First return spring; 219. Pull ring; 220. Second return spring; 221. Blocking rod; 222. Round rod; 224. Torsion spring; 225. Sealing plate. DETAILED DESCRIPTION
[0027] During inspections of photovoltaic power plants, maintenance personnel must regularly inspect and maintain fixed camera devices. This involves removing mounting bolts one by one, a time-consuming and tedious process that requires careful handling to avoid damage. After removal, the camera device must also be manually supported to prevent it from falling and causing damage, a safety risk. Therefore, the inventors have developed a photovoltaic power plant inspection defect detection device. This device, through its designed protective components, facilitates the installation and removal of the camera device, eliminating the tedious steps of removing bolts one by one and the need for manual support, significantly improving work efficiency and safety. These components not only simplify the operational process but also prevent the device from accidentally falling during removal, ensuring its safety, thereby addressing these drawbacks.
[0028] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.
[0029] Please refer to Figures 1 to 8The embodiment of the present utility model provides a photovoltaic power station inspection defect detection device, including a drone 1, a protective component 2 is provided at the bottom of the drone 1, the protective component 2 includes a noise reduction box 21, the top of the noise reduction box 21 is connected to the bottom of the drone 1 through a welding rod, the top of the noise reduction box 21 is fixedly connected to a mounting box 22, the inner cavity of the noise reduction box 21 is fixedly connected to a fixing plate 23, both sides of the bottom of the inner cavity of the noise reduction box 21 are rotatably connected to threaded rods 24, the front end of the left threaded rod 24 passes through the outside of the noise reduction box 21 and is connected to a twist block for the user to twist, and the area where the threaded rod 24 and the noise reduction box 21 are in contact is sealed, and the outer surface of the threaded rod 24 is provided with an external thread, and the outer surface of the threaded rod 24 is threadedly connected There is a threaded plate 25, and the area where the threaded plate 25 contacts the threaded rod 24 is provided with a matching internal thread. The top of the threaded plate 25 is fixedly connected to a movable plate 26. Both sides of the top of the fixed plate 23 are provided with a through cavity that is compatible with the movable plate 26. The outer surface of the threaded plate 25 is slidably connected to the inner cavity of the noise reduction box 21. The top of the movable plate 26 is movably provided with a shooting device 27. The shooting device 27 is composed of a camera, an infrared sensor and a remote information transmission and receiving module. Through the setting of the noise reduction box 21, it plays a role in reducing noise during the shooting process, thereby effectively avoiding the pollution of Gaussian noise, and the threaded plate 25 provides auxiliary support for the shooting device 27, so that it is convenient for the user to take out the shooting device 27;
[0030] Please refer to Figures 3 to 8 , both sides of the inner cavity of the installation box 22 are rotatably connected with rotating rods 28, and the outer surfaces of the two rotating rods 28 are fixedly connected with two meshing gears 29, and the bottom end of the rotating rod 28 passes through the inner cavity of the noise reduction box 21 and is fixedly connected with a push plate 210. The contact area between the rotating rod 28 and the noise reduction box 21 is sealed, and the left and right sides of the inner cavity of the noise reduction box 21 are slidably connected with limit plates 211, one side of the push plate 210 is connected to the outer surface of the push rod 212, and the bottom end of the push rod 212 is slidably connected to the outer surface of the limit plate 211. The shape of the limit plate 211 is T-shaped, and the outer surface of the limit plate 211 is provided with a sliding groove adapted to the push rod 212, and the outer surface of the limit plate 211 is in contact with the outer surface of the shooting device 27;
[0031] Please refer to Figures 2 to 8The inner cavity of the mounting box 22 is rotatably connected with a long rod 213, and the front end of the long rod 213 passes through the outside of the mounting box 22. The long rod 213 is connected to the outer surface of the rotating rod 28 with two meshing bevel gears 214. The outer surface of the long rod 213 is provided with a plurality of card holes 215. The outer surface of the mounting box 22 is fixedly connected with a welding block 216. A card rod 217 is provided on one side of the welding block 216. The outer surface of the card rod 217 is slidably connected to the outer surface of the mounting box 22. The opposite side of the card rod 217 and the welding block 216 is fixedly connected with a plurality of first return springs 218. The outer surface of the card rod 217 is matched with the card hole 215. The locking rod 217 is fixedly connected to the pull ring 219 at one end, and the outer surface of the mounting box 22 is fixedly connected to the second return spring 220. The end of the second return spring 220 away from the mounting box 22 is fixedly connected to the blocking rod 221, and the blocking rod 221 is used in conjunction with the pull ring 219. The left and right sides of the front side of the noise reduction box 21 are rotatably connected to the round rod 222. The outer surface of the round rod 222 is installed with a torsion spring 224. The outer surface of the round rod 222 is fixedly connected to a sealing plate 225. The outer surface of the sealing plate 225 contacts the outer surface of the shooting device 27. The sealing plate 225 is provided with an arc groove adapted to the shooting device 27.
[0032] Specifically, when the shooting device 27 needs to be taken out of the noise reduction box 21, the pull ring 219 is first manually pulled to move in the direction of the blocking rod 221. This action will drive the clamping rod 217 and the first return spring 218 to move and stretch together. When the clamping rod 217 is completely out of the clamping hole 215, the pull ring 219 is continued to be pulled until it contacts the blocking rod 221. At this time, the blocking rod 221 will compress the second return spring 220. Once the blocking rod 221 bounces into the inner side of the pull ring 219, it forms a blockage for the pull ring 219, preventing the clamping rod 217 from resetting. Then, the clamping rod 217 is rotated to drive the bevel gear 214, the gear 29, the rotating rod 28 and the push rod 212 to rotate together. The rotation of the push rod 212 will cause the limit plate 211 to move to both sides. This causes the limit plate 211 to move away from the shooting device 27. At this time, release the pull ring 219, allowing the first reset spring 218 to drive the locking rod 217 to reset and re-lock it in the locking hole 215. Next, manually rotate the torsion block to rotate the threaded rod 24. According to the principle of threaded transmission, the rotation of the threaded rod 24 will push the movable plate 26 forward, thereby driving the shooting device 27 to move forward synchronously. When the shooting device 27 moves and contacts the sealing plate 225, it will push the sealing plate 225 away, causing the round rod 222 to rotate and generate pressure on the torsion spring 224. Finally, the user can easily remove the shooting device 27 for necessary maintenance. Through the above steps, the shooting device 27 can be effectively removed while ensuring the stability and safety of all components during operation.
[0033] In summary, the working principle of a photovoltaic power station inspection defect detection device according to an embodiment of the present invention is as follows: first, the user operates the protective component 2 to install and place the shooting device 27, and then starts the drone 1 to inspect the photovoltaic power station, and starts the shooting device 27 to shoot the power station during the inspection, so as to achieve the purpose of defect detection. After shooting, the protective component 2 can be manually operated to conveniently take out the shooting device 27 from the protective component 2, and during the flight, the shooting device 27 can also be protected by the protective component 2 for easy use.
[0034] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A photovoltaic power station inspection defect detection device, comprising a drone (1), characterized in that: The bottom of the drone (1) is provided with a protective assembly (2), the protective assembly (2) includes a noise reduction box (21), the top of the noise reduction box (21) is fixedly connected to a mounting box (22), the inner cavity of the noise reduction box (21) is fixedly connected to a fixing plate (23), both sides of the bottom of the inner cavity of the noise reduction box (21) are rotatably connected to threaded rods (24), and the outer surface of the threaded rod (24) is threadedly connected to a threaded plate (25).
2. A photovoltaic power station inspection defect detection device according to claim 1, characterized in that: The top of the threaded plate (25) is fixedly connected to a movable plate (26), and the outer surface of the threaded plate (25) is slidably connected to the inner cavity of the noise reduction box (21).
3. A photovoltaic power station inspection defect detection device according to claim 2, characterized in that: A shooting device (27) is movably provided on the top of the movable plate (26), and rotating rods (28) are rotatably connected to both sides of the inner cavity of the installation box (22), and two meshing gears (29) are fixedly connected to the outer surfaces of the two rotating rods (28).
4. A photovoltaic power station inspection defect detection device according to claim 3, characterized in that: The bottom end of the rotating rod (28) passes through the inner cavity of the noise reduction box (21) and is fixedly connected to a push plate (210). The left and right sides of the inner cavity of the noise reduction box (21) are both slidably connected to limit plates (211).
5. A photovoltaic power station inspection defect detection device according to claim 4, characterized in that: One side of the push plate (210) is connected to the outer surface of the push rod (212), the bottom end of the push rod (212) is slidably connected to the outer surface of the limit plate (211), and the outer surface of the limit plate (211) is in contact with the outer surface of the shooting device (27).
6. A photovoltaic power station inspection defect detection device according to claim 5, characterized in that: The inner cavity of the installation box (22) is rotatably connected to a long rod (213), and the front end of the long rod (213) extends to the outside of the installation box (22). The long rod (213) and the outer surface of the rotating rod (28) are connected to two meshing bevel gears (214).
7. A photovoltaic power station inspection defect detection device according to claim 6, characterized in that: The outer surface of the long rod (213) is provided with a plurality of clamping holes (215), the outer surface of the installation box (22) is fixedly connected with a welding block (216), and a clamping rod (217) is provided through one side of the welding block (216).
8. A photovoltaic power station inspection defect detection device according to claim 7, characterized in that: The outer surface of the clamping rod (217) is slidably connected to the outer surface of the installation box (22), and a plurality of first return springs (218) are fixedly connected to the side of the clamping rod (217) opposite to the welding block (216).
9. A photovoltaic power station inspection defect detection device according to claim 8, characterized in that: The outer surface of the clamping rod (217) cooperates with the clamping hole (215), one end of the clamping rod (217) is fixedly connected to a pull ring (219), the outer surface of the installation box (22) is fixedly connected to a second return spring (220), the end of the second return spring (220) away from the installation box (22) is fixedly connected to a blocking rod (221), and the blocking rod (221) cooperates with the pull ring (219).
10. A photovoltaic power station inspection defect detection device according to claim 9, characterized in that: The left and right sides of the front side of the noise reduction box (21) are both rotatably connected to round rods (222), the outer surface of the round rod (222) is installed with a torsion spring (224), the outer surface of the round rod (222) is fixedly connected to a sealing plate (225), and the outer surface of the sealing plate (225) is in contact with the outer surface of the shooting device (27).
Citation Information
Patent Citations
Camera device for inspection of unmanned aerial vehicle
CN221718828U