Electric control aluminum material packing machine

By setting up a film bracket and limit roller structure in the electronically controlled aluminum baler, the problem of insufficient tensioning of the film winding is solved, the compactness and transmission stability of aluminum packaging are achieved, and the packaging quality is improved.

CN223238036UActive Publication Date: 2025-08-19TIANJIN SHENGHAI YUANDA ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202422491547.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The film structure of existing electronically controlled aluminum balers has insufficient tensioning, resulting in a reduction in packaging tightness and affecting the packaging quality.

Method used

The film bracket and press rod are arranged in the rotating ring, combining the angle adjustment structure and the damping block, and by adjusting the contact density between the damping block and the rotating shaft, the compactness of the film roll is ensured; vertical limit rollers and horizontal limit rollers are arranged on the conveying device, and the limit position is adjusted through the bidirectional transmission structure and the lifting device to prevent the aluminum from being offset.

Benefits of technology

It improves the tightness of film winding and the stability of aluminum transmission, and improves the packaging quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric control aluminum material packing machine, which particularly relates to the technical field of aluminum material processing, and comprises a base, a pair of conveying devices used for conveying aluminum materials are arranged on the base, a base is arranged between the pair of conveying devices, the base is arranged on the base, a rotating cover is fixedly connected onto the base, and a rotating ring is rotatably connected onto the inner side of the rotating cover. A driving device for driving the rotating ring to rotate is arranged on the rotating cover; a film support is fixedly connected to the inner side of the rotating ring, a film winding roller is movably arranged on the film support, rotating shafts are fixedly connected to the two ends of the film winding roller, pressing rods are movably arranged on the two sides of the film support, and damping blocks in friction contact with the outer surfaces of the rotating shafts are fixedly connected to the pressing rods. The thin film structure solves the technical problems that a thin film structure used for aluminum material packaging is insufficient in winding tensioning performance, the packaging compactness is prone to being reduced when the thin film structure rotates to wind a film on aluminum materials, and therefore the packaging quality is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material processing, in particular to an electric-controlled aluminum material baler. Background Art

[0002] Aluminum products are made of aluminum and other alloy elements, and are generally in the shape of plates, strips, tubes, rods, etc. When producing some long plates of aluminum, multiple long plates of aluminum need to be packaged together to facilitate carrying and meet the protectiveness of the packaging. At present, aluminum is generally packaged by electric-controlled aluminum balers, which can be divided into two types: automatic balers and semi-automatic balers.

[0003] For example, patent publication number CN 212386741 U discloses an aluminum material packaging device, comprising a base plate, a U-shaped block fixedly connected to the upper end surface of the base plate, an annular block vertically disposed within the U-shaped block, a slot matching the annular block on the upper end surface of the U-shaped block, an annular slot on each of the two planar side walls of the annular block, a plurality of sliders symmetrically disposed on the two inner walls of the U-shaped block, each of the sliders being placed within the annular slot, a driving mechanism for rotating the annular block disposed on the U-shaped block, a film roll mounted on the inner wall of the annular block via a fixing mechanism, two material receiving rails symmetrically disposed on either side of the U-shaped block, both of which are mounted on the base plate via fixing rods. This utility model can package aluminum materials with high efficiency, reduces the labor intensity of workers during the packaging process, and achieves high packaging results.

[0004] In the above-mentioned patent, the inventor believes that although the patent improves the efficiency of aluminum packaging when used, the film structure used for aluminum packaging has a technical problem of insufficient winding tension. When the film structure is rotated around the aluminum, it is easy to reduce the packaging tightness, thereby reducing the packaging quality. Utility Model Content

[0005] Therefore, in order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.

[0006] In order to achieve the above objectives, the present invention provides the following technical solutions:

[0007] An electric-controlled aluminum baler comprises a base, a pair of conveying devices for transmitting aluminum materials are provided on the base, a base is provided between the pair of conveying devices, the base is provided on the base, a rotating cover is fixedly connected to the base, a rotating ring is rotatably connected to the inner side of the rotating cover, and a driving device for driving the rotating ring to rotate is provided on the rotating cover; a film holder is fixedly connected to the inner side of the rotating ring, a film roller is movably provided on the film holder, both ends of the film roller are fixedly connected to a rotating shaft, pressure rods are movably provided on both sides of the film holder, a damping block that is in friction contact with the outer surface of the rotating shaft is fixedly connected to the pressure rod, and an angle adjustment structure is provided on the film holder and the pressure rod;

[0008] A film bracket is fixedly connected to the inner side of the rotating ring, a film roller is movably provided on the film bracket, both ends of the film roller are fixedly connected to a rotating shaft, pressure rods are movably provided on both sides of the film bracket, a damping block in friction contact with the outer surface of the rotating shaft is fixedly connected to the pressure rod, and an angle adjustment structure is provided on the film bracket and the pressure rod.

[0009] Furthermore, the driving device includes a rotating motor 1, which is fixedly connected to the base. The output end of the rotating motor 1 is fixedly connected to a gear, and the gear is meshed with a gear ring, which is fixedly connected to the outer surface of the rotating ring.

[0010] Furthermore, the film support arranged in the rotating ring is arranged at an angle.

[0011] Furthermore, a mounting seat is rotatably connected to the rotating shaft of the film roller, and a card slot for the mounting seat to be engaged is provided on the film bracket.

[0012] Furthermore, a mounting seat is rotatably connected to the rotating shaft of the film roller, and a card slot for the mounting seat to be engaged is provided on the film bracket.

[0013] Furthermore, the clamping slot is composed of a rectangular slot and an annular slot distributed up and down.

[0014] Furthermore, the angle adjustment structure includes a rotating rod, which is rotatably connected to the film bracket, one end of the rotating rod is fixedly connected to a worm gear, the worm gear is meshed with a worm, and the pressure rod is fixedly connected to the end of the rotating rod.

[0015] Furthermore, one of the conveying devices is provided with a pair of vertical limiting rollers and a transverse limiting roller with a roller frame, and the transverse limiting rollers and the vertical limiting rollers are both used for guiding the transmission of aluminum materials.

[0016] Furthermore, a bidirectional transmission structure is provided on one of the conveying devices, and the bidirectional transmission structure includes a support frame, the support frame is fixedly connected to the frame of the conveying device, the inner side of the support frame is rotatably connected to a bidirectional screw rod, one end of the support frame is fixedly connected to a second rotating motor, the output end of the second rotating motor is transmission-connected to the bidirectional screw rod, a pair of transmission blocks are threadedly connected to the bidirectional screw rod, and the transmission blocks are slidably connected to the inner side of the support frame, the vertical limit roller is rotatably connected to the transmission block, and the vertical limit roller is arranged above the conveying surface of the conveying device.

[0017] Furthermore, a lifting device is provided on one side of the support frame, and the output end of the lifting device is fixedly connected to the roller frame of the transverse limiting roller, and the transverse limiting roller is also arranged above the conveying surface of the conveying device.

[0018] The utility model has the following advantages:

[0019] 1. The utility model is an electric-controlled aluminum baler, which provides film unwinding for aluminum packaging by arranging a film roller that can be connected through a mounting seat on the film support. The angle adjustment structure can give the pressure rod a self-locking rotation adjustment capability, so that the damping block on the pressure rod can flexibly act on the rotating shaft of the film roller. By adjusting the contact tightness between the damping block and the rotating shaft, the rotation damping of the film roller can be adjusted. In this way, the tightness of the film on the film roller wound on the aluminum material can be guaranteed, and the tension adjustability can be met. In addition, because the film support is arranged at an angle within the rotating ring, the film can have an inclination angle when it is wound on the aluminum material, which can improve the tightness of the direct superposition of the films, thereby improving the quality of packaging.

[0020] 2. The utility model is an electric-controlled aluminum baler, which is equipped with a pair of vertical limit rollers and horizontal limit rollers on the conveying device. The positions of the pair of vertical limit rollers and horizontal limit rollers are flexibly adjusted by a bidirectional transmission structure and a lifting device. In this way, the aluminum materials being packaged on the conveying device can be limited by rolling in the horizontal and vertical directions. In this way, the aluminum materials can have a certain correction effect when being packaged with film, thereby preventing the film roller with tension packaging from affecting the stability of aluminum material transmission and packaging. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.

[0022] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.

[0023] Figure 1 This is a schematic structural diagram of an electric-controlled aluminum baler provided by the utility model from a first-person perspective;

[0024] Figure 2 This is a structural diagram of an electric-controlled aluminum baler provided by the utility model from a second perspective;

[0025] Figure 3 The utility model provides Figure 2 Enlarged view of part A in the middle;

[0026] Figure 4 This is a structural diagram of the film support, film roller, angle adjustment structure and pressure rod of the utility model;

[0027] Figure 5 For this utility model Figure 4 The local split diagram of ;

[0028] Figure 6 It is a structural schematic diagram of the bidirectional transmission structure, vertical limiting roller and horizontal limiting roller of the utility model.

[0029] In the picture:

[0030] 1. Base; 2. Conveying device; 3. Base; 4. Rotating cover; 5. Rotating ring; 6. Driving device; 61. Rotating motor 1; 62. Gear; 63. Gear ring; 7. Film bracket; 8. Film roll; 81. Rotating shaft; 9. Pressure rod; 91. Damping block; 10. Angle adjustment structure; 101. Rotating rod; 102. Worm gear; 103. Worm; 11. Bidirectional transmission structure; 111. Support frame; 112. Bidirectional screw; 113. Rotating motor 2; 114. Transmission block; 12. Vertical limit roller; 13. Horizontal limit roller; 14. Lifting device; 15. Mounting seat. DETAILED DESCRIPTION

[0031] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can readily understand the other advantages and benefits of the present invention from the contents disclosed in this specification. Obviously, the embodiments described are only a portion of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0032] See also Figures 1-6 The utility model provides an electric-controlled aluminum baler, including a base 1, on which is provided a pair of conveying devices 2 for conveying aluminum materials. The conveying devices 2 adopt existing conveyors as transmission equipment for aluminum baling. A base 3 is provided between the pair of conveying devices 2. The base 3 is provided on the base 1, and is characterized in that a rotating cover 4 is fixedly connected to the base 3, and a rotating ring 5 is rotatably connected to the inner side of the rotating cover 4 through a bearing. A driving device 6 for driving the rotating ring 5 to rotate is provided on the rotating cover 4.

[0033] The driving device includes a rotating motor 61, which is fixedly connected to the base 3. The output end of the rotating motor 61 is fixedly connected to a gear 62, and the gear 62 is meshed with a gear ring 63. The gear ring 63 is an annular rack, and the gear ring 63 is fixedly connected to the outer surface of the rotating ring 5.

[0034] Specifically, the rotating motor 61 is started by an external controller, which drives the gear 62 to engage the gear ring 63 for transmission, so that the rotating ring 5 can rotate in the rotating cover 4 to provide rotation ability for film packaging.

[0035] A film bracket 7 is fixedly connected to the inner side of the rotating ring 5, and a film roller 8 is movably provided on the film bracket 7. Both ends of the film roller 8 are fixedly connected to a rotating shaft 81. Pressure rods 9 are movably provided on both sides of the film bracket 7. A damping block 91 is fixedly connected to the pressure rod 9 and is in friction contact with the outer surface of the rotating shaft 81. The damping block 91 can adopt the same structure as the vehicle brake pad. An angle adjustment structure 10 is provided on the film bracket 7 and the pressure rod 9.

[0036] The film holder 7 arranged in the rotating ring 5 is tilted. The tilted setting of the film holder 7 allows the film on the film roll 8 to have a certain inclination angle when rotating, so that the film can be stacked more compactly when rotating on the aluminum material.

[0037] The mounting seat 15 is rotatably connected to the rotating shaft 81 of the film roll 8 , and a slot for the mounting seat 15 to be engaged is provided on the film bracket 7 .

[0038] The card slot is composed of a rectangular groove and an annular groove distributed up and down, and the rectangular groove and the annular groove are connected. The cross-section of the mounting seat 15 in this application is set to a convex structure, and the rotating shaft 81 can be rotatably connected to the mounting seat 15 through a bearing, so that the film roller 8 can be flexibly inserted into the card slot through the mounting seat 15 on the rotating shaft 81, which can meet the convenience of disassembly and assembly of the film roller 8.

[0039] The angle adjustment structure 10 includes a rotating rod 101, which is rotatably connected to the film bracket 7. One end of the rotating rod 101 is fixedly connected to a worm gear 102, and a worm 103 is meshedly connected to the worm gear 102. The pressure rod 9 is fixedly connected to the end of the rotating rod 101. In this application, the worm 103 can be rotatably supported on the film bracket 7 through a bearing seat, and one end of the worm 103 can be connected to a handle for manual driving.

[0040] Specifically, by controlling the rotation of the worm 103, its transmission worm 102 can make the rotating rod 101 rotate based on the film support 7, so that the pressure rods 9 at both ends of the rotating rod 101 can rotate around a point to control the damping block 91 on the pressure rod 9 to flexibly act on the rotating shaft 81 of the film roller 8. By adjusting the tightness of the contact between the damping block 91 and the rotating shaft 81, the rotation damping of the film roller 8 can be adjusted. In this way, the tightness of the film on the film roller 8 wound on the aluminum material can be guaranteed, and the tension adjustability can be met. Then, when the rotating ring 5 rotates in the rotating cover 4, the film on the film roller 8 can be used to wind and pack the aluminum material passing through the rotating cover 4.

[0041] One of the conveying devices 2 is provided with a pair of vertical limiting rollers 12 and a horizontal limiting roller 13 with a roller frame. The horizontal limiting rollers 13 and the vertical limiting rollers 12 are both used for guiding the transmission of aluminum materials.

[0042] A bidirectional transmission structure 11 is provided on one of the conveying devices 2, and the bidirectional transmission structure 11 includes a support frame 111, which is fixedly connected to the frame of the conveying device 2, and the inner side of the support frame 111 is rotatably connected to a bidirectional screw rod 112, and one end of the support frame 111 is fixedly connected to a rotating motor 2 113, and the output end of the rotating motor 2 113 is transmission-connected to the bidirectional screw rod 112, and a pair of transmission blocks 114 are threadedly connected to the bidirectional screw rod 112, and the transmission block 114 is slidingly connected to the inner side of the support frame 111, and the vertical limit roller 12 is rotatably connected to the transmission block 114, and the vertical limit roller 12 is arranged above the conveying surface of the conveying device 2.

[0043] A lifting device 14 is installed on one side of the support frame 111. The lifting device 14 can adopt a lifting motor, which can be fixedly connected to the support frame 111 through a motor seat. The output end of the lifting device 14 is fixedly connected to the roller frame of the transverse limiting roller 13. The transverse limiting roller 13 is also arranged above the conveying surface of the conveying device 2. In order to improve the balance of the lifting and lowering of the roller frame of the transverse limiting roller 13, guide parts, such as guide rods, can be set on the roller frame and the support frame 111.

[0044] Specifically, when the aluminum material passes through the rotating cover 4 from one conveying device 2 and moves to another conveying device 2, the controller controls the rotating motor 2 113 to drive the bidirectional screw 112 to rotate to adjust the spacing between a pair of transmission blocks 114, so that the spacing of a pair of vertical limit rollers 12 can be adjusted, and the horizontal limit roller 13 is driven to adjust the height away from the conveying surface of the conveying device 2 by controlling the lifting device 14. The vertical limit roller 12 and the horizontal limit roller 13 are used to provide a rolling channel in the horizontal and vertical directions. In this way, one or more aluminum materials passing through the rolling channel can be guided and limited in the horizontal and vertical directions to prevent the deviation of the aluminum material transmission caused by the traction force of the film when the film roller 8 rotates.

[0045] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.

Claims

1. An electric-controlled aluminum baler, comprising a base (1), a pair of conveying devices (2) for conveying aluminum materials being provided on the base (1), a base (3) being provided between the pair of conveying devices (2), the base (3) being provided on the base (1), and characterized in that: A rotating cover (4) is fixedly connected to the base (3), a rotating ring (5) is rotatably connected to the inner side of the rotating cover (4), and a driving device (6) for driving the rotating ring (5) to rotate is provided on the rotating cover (4); A film support (7) is fixedly connected to the inner side of the rotating ring (5), a film roller (8) is movably provided on the film support (7), both ends of the film roller (8) are fixedly connected to a rotating shaft (81), and a pressure rod (9) is movably provided on both sides of the film support (7), a damping block (91) in frictional contact with the outer surface of the rotating shaft (81) is fixedly connected to the pressure rod (9), and an angle adjustment structure (10) is provided on the film support (7) and the pressure rod (9).

2. The electric-controlled aluminum baler according to claim 1, characterized in that: The driving device comprises a rotating motor (61), the rotating motor (61) being fixedly connected to the base (3), the output end of the rotating motor (61) being fixedly connected to a gear (62), the gear (62) being meshedly connected to a gear ring (63), and the gear ring (63) being fixedly connected to the outer surface of the rotating ring (5).

3. The electric-controlled aluminum baler according to claim 1, characterized in that: The film support (7) arranged in the rotating ring (5) is arranged in an inclined manner.

4. The electric-controlled aluminum baler according to claim 1, characterized in that: The rotating shaft (81) of the film roller (8) is rotatably connected to a mounting seat (15), and the film bracket (7) is provided with a slot for engaging the mounting seat (15).

5. The electric-controlled aluminum baler according to claim 4, characterized in that: The clamping slot is composed of a rectangular slot and an annular slot distributed up and down.

6. The electric-controlled aluminum baler according to claim 1, characterized in that: The angle adjustment structure (10) comprises a rotating rod (101), the rotating rod (101) being rotatably connected to the film support (7), one end of the rotating rod (101) being fixedly connected to a worm gear (102), the worm gear (102) being meshedly connected to a worm gear (103), and the pressure rod (9) being fixedly connected to the end of the rotating rod (101).

7. The electric-controlled aluminum baler according to claim 1, characterized in that: One of the conveying devices (2) is provided with a pair of vertical limiting rollers (12) and a horizontal limiting roller (13) with a roller frame, and the horizontal limiting roller (13) and the vertical limiting roller (12) are both used for guiding the transmission of aluminum materials.

8. The electric-controlled aluminum baler according to claim 7, characterized in that: A bidirectional transmission structure (11) is provided on one of the conveying devices (2), and the bidirectional transmission structure (11) includes a support frame (111), the support frame (111) is fixedly connected to the frame of the conveying device (2), the inner side of the support frame (111) is rotatably connected to a bidirectional screw rod (112), one end of the support frame (111) is fixedly connected to a second rotating motor (113), the output end of the second rotating motor (113) is transmission-connected to the bidirectional screw rod (112), a pair of transmission blocks (114) are threadedly connected to the bidirectional screw rod (112), and the transmission blocks (114) are slidably connected to the inner side of the support frame (111), the vertical limit roller (12) is rotatably connected to the transmission block (114), and the vertical limit roller (12) is arranged above the conveying surface of the conveying device (2).

9. The electric-controlled aluminum baler according to claim 8, characterized in that: A lifting device (14) is mounted on one side of the support frame (111), and the output end of the lifting device (14) is fixedly connected to the roller frame of the transverse limiting roller (13), and the transverse limiting roller (13) is also arranged above the conveying surface of the conveying device (2).

Citation Information

Patent Citations

  • Aluminum product packaging equipment

    CN212386741U