Full-automatic exercise book production line

Abstract

The utility model relates to the technical field of automation, in particular to a full-automatic exercise book production line. Comprising a mounting table, a first conveying assembly is arranged on the left side of the top of the mounting table, a square back mechanism is arranged on the rear side of the first conveying assembly on the left side of the top of the mounting table, a pressing plate mechanism is arranged on the rear side of the square back mechanism on the left side of the top of the mounting table, and a packaging mechanism is arranged on the right side of the top of the mounting table; the first conveying assembly is connected with the square back mechanism so as to achieve batch rapid flattening, the square back mechanism is connected with the pressing plate mechanism so as to achieve batch stacking, and the pressing plate mechanism is connected with the packaging mechanism so as to achieve intermittent conveying and packaging. A plurality of pressing wheels are adopted to conduct wheel pressing in a reciprocating mode at the same time, it is guaranteed that the uniform flattening effect is achieved on the back ridge of the workbook in each area, the overall quality of products is improved, the workbook is stacked in three stacking areas, high-speed operation and non-stop continuous production are achieved, and the unified specification is achieved by accurately controlling the stacking position and pressure every time and eliminating deviation.

Description

Technical Field

[0001] The utility model relates to the technical field of automation, in particular to a full-automatic workbook production line. Background Art

[0002] With the development of society and advancements in technology, traditional exercise notebook production processes are no longer able to meet the growing market demand. Currently, most manufacturers still rely on semi-automatic or manual methods to complete the production and packaging of exercise notebooks. Because some processes rely on manual labor, production efficiency is limited by human resources. Manual operations are susceptible to individual differences, which can lead to unstable product quality. This method not only has low production efficiency but also easily leads to inconsistent quality. Summary of the Invention

[0003] The purpose of the utility model is to provide a fully automatic workbook production line to solve the problems of low efficiency and unstable quality in semi-automatic production.

[0004] To achieve this purpose, the present invention adopts the following technical solutions:

[0005] A fully automatic workbook production line is provided, comprising a mounting table, wherein a first conveying assembly is provided on the left side of the top of the mounting table, a square back mechanism is provided on the rear side of the first conveying assembly on the left side of the top of the mounting table, a pressing plate mechanism is provided on the rear side of the square back mechanism on the left side of the top of the mounting table, and a packaging mechanism is provided on the right side of the top of the mounting table, the first conveying assembly is connected to the square back mechanism for batch leveling, the square back mechanism is connected to the pressing plate mechanism for batch stacking, and the pressing plate mechanism is connected to the packaging mechanism for intermittent conveying and packaging.

[0006] As a preferred solution for a fully automatic operation production line, the square back mechanism includes a limit assembly arranged on the left side of the top of the mounting platform, a proximity switch is provided on the limit assembly, a square back assembly is provided on the front side of the limit assembly on the top of the mounting platform, and a plurality of pressure wheels are provided in the square back assembly. The proximity switch is connected to the limit assembly to drive the limit assembly to block the object, and the square back assembly drives the plurality of pressure wheels to reciprocate and flatten one side of the object.

[0007] As a preferred solution for a fully automatic operation production line, the pressure plate mechanism includes a first pressure plate assembly arranged on the rear side of the top left side of the mounting platform, a second pressure plate assembly is arranged on the rear side of the first pressure plate assembly on the mounting platform, a third pressure plate assembly is arranged on the rear side of the second pressure plate assembly on the mounting platform, and a conveying platform is arranged at the bottom of the third pressure plate assembly on the mounting platform. The first pressure plate assembly is connected to the square back assembly for quantitative stacking, the first pressure plate assembly is connected to the second pressure plate assembly for extrusion alignment, the second pressure plate assembly is connected to the third pressure plate assembly to align the objects and convey them to the conveying platform, and the third pressure plate assembly can adjust the stacking height up and down.

[0008] As a preferred solution for a fully automatic operation production line, the packaging mechanism includes a second conveying component arranged on the right side of the top of the mounting platform, a lifting component is arranged on the right side of the second conveying component on the mounting platform, a packaging component is arranged on the right side of the lifting component on the mounting platform, and the alignment component is arranged on the front side of the packaging component on the mounting platform. The lifting component can be flipped downward to facilitate packaging by the packaging component, and the lifting component can be lifted upward to convey objects. The second conveying component is connected to the conveying platform to push the objects packed by the packaging component, and the objects are transferred to the alignment component via the lifting component for extrusion and alignment.

[0009] Beneficial effects of the utility model:

[0010] By using multiple pressing wheels to reciprocate simultaneously, the processing speed of the back of the workbook is accelerated, the overall production cycle is shortened, and the flatness of the spine of the workbook is significantly improved, ensuring that the spine of the workbook achieves a consistent flatness effect in each area, thereby improving the overall quality of the product.

[0011] The stacking operation is divided into three stacking areas to achieve high-speed operation and non-stop continuous production. By precisely controlling the position and pressure of each stack, it can ensure that the position of each page of paper is accurate, avoiding problems such as wrong pages and missing pages, thereby improving production efficiency and saving costs.

[0012] By adjusting the position of the packaging components and the conveying components, objects of different sizes and weights can be packaged. In addition, the alignment components can ensure that the packaged objects are further aligned to eliminate deviations and achieve uniform specifications. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0014] Figure 1 It is a three-dimensional structural diagram of a fully automatic workbook production line according to one embodiment of the present utility model.

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the square back mechanism of the fully automatic operation notebook production line according to one embodiment of the present utility model.

[0016] Figure 3 It is a schematic diagram of the first three-dimensional structure of the pressing plate mechanism of the fully automatic operation production line described in one embodiment of the utility model.

[0017] Figure 4 It is a schematic diagram of the second three-dimensional structure of the pressing plate mechanism of the fully automatic operation book production line described in one embodiment of the present utility model.

[0018] Figure 5 It is a schematic diagram of the first three-dimensional structure of the packaging mechanism of the fully automatic notebook production line described in one embodiment of the present utility model.

[0019] Figure 6 This is a schematic diagram of the second three-dimensional structure of the packaging mechanism of the fully automatic notebook production line described in one embodiment of the present utility model.

[0020] Figure 7 It is a schematic diagram of the three-dimensional structure of the conveying platform and the second conveying component of the fully automatic operation production line described in one embodiment of the present utility model.

[0021] In the picture:

[0022] 1. Mounting table; 11. First conveying assembly; 2. Square back mechanism; 21. Limiting assembly; 22. Square back assembly; 3. Pressing plate mechanism; 31. First pressing plate assembly; 32. Second pressing plate assembly; 33. Third pressing plate assembly; 34. Conveying table; 4. Packing mechanism; 41. Second conveying assembly; 42. Lifting assembly; 43. Packing assembly; 44. Alignment assembly. DETAILED DESCRIPTION

[0023] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0024] Among them, the drawings are only used for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limiting this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0025] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0026] In the description of this utility model, unless otherwise expressly specified or limited, when the term "connection" or the like appears to indicate a connection relationship between components, such term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be internal communication between two components or an interaction relationship between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] like Figure 1 As shown, the utility model provides a technical solution: a fully automatic workbook production line, including a mounting table 1, a first conveying assembly 11 is installed at the front left front end of the top of the mounting table 1, a square back mechanism 2 is installed on the rear side of the first conveying assembly 11 on the left side of the top of the mounting table 1, a pressing plate mechanism 3 is installed on the rear side of the square back mechanism 2 on the left side of the top of the mounting table 1, and a packaging mechanism 4 is installed on the right side of the top of the mounting table 1, and the right side of the pressing plate mechanism 3 is connected to the left side of the packaging mechanism 4. When in use, the first conveying assembly 11 is started to continuously convey the workbooks to the rear side, and the workbooks conveyed by the first conveying assembly 11 are quickly reciprocated and flattened by the square back mechanism 2. The workbooks flattened by the wheel are conveyed to the pressing plate mechanism 3 to the rear side through the square back mechanism 2, and are divided into three stacking areas by the pressing plate mechanism 3 to achieve high-speed operation and non-stop continuous production. The workbooks stacked by the pressing plate mechanism 3 are intermittently conveyed to the right to the packaging mechanism 4, and then the workbooks conveyed by the pressing plate mechanism 3 are packaged by the packaging mechanism 4 and further aligned to eliminate deviations and achieve uniform specifications.

[0028] like Figure 2As shown, the square back mechanism 2 includes a limit assembly 21 installed on the left side of the top of the mounting platform 1, and multiple proximity switches are installed on the limit assembly 21. A square back assembly 22 is installed on the front side of the limit assembly 21 on the top of the mounting platform 1, and multiple pressure wheels are installed in the square back assembly 22. The square back assembly 22 is located on the rear side of the first conveying assembly 11. When the first conveying assembly 11 conveys the workbook to the rear side to the limit assembly 21, the proximity switch senses the approach of the workbook and drives the limit assembly 21 to move upward to block the workbook conveyed by the first conveying assembly 11. The first conveying assembly 11 conveys the workbook backward and cooperates with the limit assembly 21 that rises to the specified position to align the workbook. At this time, after the proximity switch senses that the workbook is aligned, the square back assembly 22 is started to reciprocate and press the rear side of the workbook through multiple pressure wheels to ensure that the spine of the workbook achieves a consistent flatness effect in each area. After the square back assembly 22 completes the pressing, the limit assembly 21 descends, and the first conveying assembly 11 conveys the workbook to the right to the pressure plate mechanism 3 for stacking.

[0029] like Figure 3 and Figure 4 As shown, the pressure plate mechanism 3 includes a first pressure plate assembly 31 installed on the top rear side of the left side of the mounting platform 1, the front side of the first pressure plate assembly 31 is connected to the rear side of the square back assembly 22, the first pressure plate assembly 31 can stack a certain amount of workbooks, and a second pressure plate assembly 32 is installed on the rear side of the first pressure plate assembly 31 on the mounting platform 1. The second pressure plate assembly 32 is divided into multiple partitions, each partition has a clapper and a baffle, and the clapper is pushed back and forth toward one side of the baffle to align the workbooks. A third pressure plate assembly 33 is installed on the rear side of the second pressure plate assembly 32 on the mounting platform 1, and the third pressure plate assembly 33 consists of a pushing part and an adjusting part that can move up and down. The pushing part can push the workbook aligned by the second pressure plate assembly 32 forward, and the adjusting part can be elastically adjusted. The two sets of buckles that come out will press the pushed workbooks to adjust the stacking height. A conveying platform 34 is installed at the bottom of the third pressure plate assembly 33 on the mounting platform 1. When the limit assembly 21 is lowered, the workbooks are conveyed to the first pressure plate assembly 31. After quantitative stacking by the first pressure plate assembly 31, the first pressure plate assembly 31 is started to push the preliminarily stacked workbooks backward to the second pressure plate assembly 32. The second pressure plate assembly 32 squeezes and aligns the workbooks preliminarily stacked by the first pressure plate assembly 31 back and forth. The squeezed and aligned workbooks are pushed forward by the third pressure plate assembly 33 and conveyed to the conveying platform 34. Then, according to usage requirements, the height of the buckle of the third pressure plate assembly 33 is adjusted up and down. After the buckle pops out, it is stuck on the top of the workbook to adjust the stacking height of the third pressure plate assembly 33.

[0030] like Figure 5 、 Figure 6 and Figure 7As shown, the packaging mechanism 4 includes a second conveying assembly 41 installed on the right side of the top of the mounting platform 1, a lifting assembly 42 is installed on the right side of the second conveying assembly 41 on the mounting platform 1, a packaging assembly 43 is installed on the right side of the lifting assembly 42 on the mounting platform 1, and an alignment assembly 44 is installed on the front side of the packaging assembly 43 on the mounting platform 1. The lifting assembly 42 can be flipped downward so that the packaging assembly 43 can pack the workbooks. The lifting assembly 42 can be lifted upward to a horizontal position to transport objects. The left side of the second conveying assembly 41 is connected to the right side of the conveying platform 34 to achieve synchronous transportation. When in use, the second conveying assembly 41 is adjusted front and back according to the size of the workbooks to be packaged. The width of the conveying assembly 41 prevents the stacked workbooks of the third pressure plate assembly 33 from being scattered during transportation, and then the position of the packaging assembly 43 is adjusted forward and backward to ensure that the packaging position remains in the middle of the workbook. The conveying platform 34 is started to convey the workbook to the second conveying assembly 41. When the workbook is conveyed to the rightmost end on the second conveying assembly 41, the lifting assembly 42 flips downward. After the packaging is completed by the packaging assembly 43, the lifting assembly 42 flips upward to a horizontal position, so that the packaged workbook is conveyed to the alignment assembly 44, and the packaged workbook is squeezed and aligned again by the alignment assembly 44 to eliminate deviations and achieve uniform specifications.

[0031] Working principle: When the first conveying component 11 conveys the workbook to the rear side to the limit component 21, the proximity switch senses the approach of the workbook and drives the limit component 21 to move upward to block the workbook conveyed by the first conveying component 11. The first conveying component 11 conveys the workbook backward and cooperates with the limit component 21 that rises to the specified position to align the workbook. At this time, after the proximity switch senses that the workbook is aligned, the square back component 22 is started to reciprocate and press the rear side of the workbook through multiple pressing wheels to ensure that the spine of the workbook achieves a consistent flatness in each area. After the square back component 22 completes the pressing, the limit component 21 descends, and the workbook is conveyed to the first pressing plate component 31. After being quantitatively stacked by the first pressing plate component 31, the first pressing plate component 31 is pushed backward to the second pressing plate component 32, and the second pressing plate component 32 presses the first The workbooks initially stacked by the pressure plate assembly 31 are squeezed and aligned back and forth, and the squeezed and aligned workbooks are pushed forward by the third pressure plate assembly 33 and conveyed to the conveying platform 34. Then, according to usage requirements, the height of the buckle of the third pressure plate assembly 33 is adjusted up and down. After the buckle pops out, it is stuck on the top of the workbook, thereby adjusting the stacking height of the third pressure plate assembly 33. The conveying platform 34 is started to convey the workbook to the second conveying assembly 41. When the workbook is conveyed to the rightmost end on the second conveying assembly 41, the lifting assembly 42 flips downward. After the packing is completed by the packaging assembly 43, the lifting assembly 42 flips upward to a horizontal position, so that the packaged workbooks are conveyed to the alignment assembly 44, and the packaged workbooks are squeezed and aligned again by the alignment assembly 44 to eliminate deviations and achieve uniform specifications.

[0032] It should be noted that the above-described specific embodiments are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that various modifications, equivalent substitutions, and variations may be made to the present invention. However, as long as these modifications do not depart from the spirit of the present invention, they are within the scope of protection of the present invention. Furthermore, certain terms used in the specification and claims of this application are not intended to be limiting but are provided for ease of description only.

Claims

1. A fully automatic exercise book production line, characterized in that: The invention comprises a mounting platform (1), wherein a first conveying assembly (11) is provided on the left side of the top of the mounting platform (1), a square back mechanism (2) is provided on the rear side of the first conveying assembly (11) on the left side of the top of the mounting platform (1), a pressing plate mechanism (3) is provided on the rear side of the square back mechanism (2) on the left side of the top of the mounting platform (1), and a packaging mechanism (4) is provided on the right side of the top of the mounting platform (1), the first conveying assembly (11) is connected to the square back mechanism (2) for batch leveling, the square back mechanism (2) is connected to the pressing plate mechanism (3) for batch stacking, and the pressing plate mechanism (3) is connected to the packaging mechanism (4) for intermittent conveying and packaging.

2. The fully automatic workbook production line according to claim 1, characterized in that: The square back mechanism (2) comprises a limit assembly (21) arranged on the left side of the top of the mounting platform (1), a proximity switch is arranged on the limit assembly (21), a square back assembly (22) is arranged on the front side of the limit assembly (21) on the top of the mounting platform (1), and a plurality of pressure wheels are arranged in the square back assembly (22), the proximity switch is connected to the limit assembly (21) to drive the limit assembly (21) to block the object, and the square back assembly (22) drives the plurality of pressure wheels to reciprocate and flatten one side of the object.

3. The fully automatic workbook production line according to claim 2, characterized in that: The pressing plate mechanism (3) comprises a first pressing plate assembly (31) arranged at the rear side of the top left side of the mounting platform (1); a second pressing plate assembly (32) is arranged at the rear side of the first pressing plate assembly (31) on the mounting platform (1); a third pressing plate assembly (33) is arranged at the rear side of the second pressing plate assembly (32) on the mounting platform (1); a conveying platform (34) is arranged at the bottom of the third pressing plate assembly (33) on the mounting platform (1); the first pressing plate assembly (31) is connected to the square back assembly (22) for quantitative stacking; the first pressing plate assembly (31) is connected to the second pressing plate assembly (32) for extrusion alignment; the second pressing plate assembly (32) is connected to the third pressing plate assembly (33) for aligning and conveying objects to the conveying platform (34); and the third pressing plate assembly (33) can adjust the stacking height up and down.

4. The fully automatic workbook production line according to claim 3, characterized in that: The packaging mechanism (4) includes a second conveying assembly (41) arranged on the right side of the top of the installation platform (1), a lifting assembly (42) is arranged on the right side of the second conveying assembly (41) on the installation platform (1), a packaging assembly (43) is arranged on the right side of the lifting assembly (42) on the installation platform (1), and an alignment assembly (44) is arranged on the front side of the packaging assembly (43) on the installation platform (1). The lifting assembly (42) can be turned downward to allow the packaging assembly (43) to perform packaging, and the lifting assembly (42) can be lifted upward to transport objects. The second conveying assembly (41) is connected to the conveying platform (34) and can push the objects packaged by the packaging assembly (43) to be transported to the alignment assembly (44) through the lifting assembly (42) for extrusion and alignment.

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