Full-automatic barreling machine with side feeding function

By installing a feeding mechanism on the side of the barrel installation machine, the automatic conveying and flipping of the welding wire barrel is solved, and the problem of the prior art that the barrel needs to be replaced after the material is completely discharged, improving operational convenience and efficiency.

CN223238124UActive Publication Date: 2025-08-19JINQIAO WELDING MATERIALS (JIANGSU) CO LTD
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Patent Information

Application Number
CN202520022210.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-08-19
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

When storing the welding wire, the existing barrel installation machine needs to wait until the material is completely discharged before replacing the barrel, which causes time-consuming and labor-intensive operation and reduces the overall efficiency.

Method used

A fully automatic barrel loading machine for side feeding is designed. By installing a feeding mechanism on the side of the barrel loading machine, including the feed port, conveying component, mounting seat, steering mechanism and material pushing mechanism, the automatic transportation and flip of the welding wire barrel is realized, making it easier to load the material in time after the loading.

Benefits of technology

It improves the operational convenience and efficiency of welding wire storage, reduces waiting time, and improves overall working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of barreling machine feeding, in particular to a side face feeding full-automatic barreling machine which comprises a barreling machine body, a feeding mechanism is installed on one side of the barreling machine body and comprises a feeding port, the feeding port is formed in one side of the barreling machine body, and a conveying assembly is installed at the bottom of the feeding port. A mounting seat is mounted in the barreling machine body, a placement frame is mounted on the mounting seat, a steering mechanism is mounted on the mounting seat and comprises a gear ring, the gear ring is mounted on the outer side of the placement frame, the placement frame is rotationally connected with the mounting seat, the gear ring is rotationally connected with the inner side of the mounting seat through the placement frame, and a variable-speed motor is mounted in the mounting seat. A gear is installed on an output shaft of the variable-speed motor and meshed with the gear ring, and a pushing mechanism is installed on the installation base. And the feeding assembly can be installed on one side of the barreling machine, so that feeding can be conducted in time after discharging, operation is convenient and fast, and efficiency is high.
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Description

Technical Field

[0001] The utility model relates to a barrel filling machine, in particular to a full-automatic barrel filling machine with side feeding, belonging to the technical field of barrel filling machine feeding. Background Art

[0002] Welding wire is a metal wire welding material used as filler metal or as a conductor. With the continuous development of industrial automation related technologies, it has become an inevitable trend for robotic automatic welding to replace manual welding. At the same time, in order to continuously improve work efficiency, robotic automatic welding requires the use of welding wire for metal welding. The size of the individual welding wire packages used is increasing. Currently, barreled welding wire has been used for storage in welding machines. When the welding wire is stored in barrels, it needs to be wound into the barrel by a barrel loading machine for subsequent use.

[0003] At present, when the barrel loading machine is storing the welding wire winding, the storage barrel is fed and discharged from one side. In this way, it is necessary to wait until the material is completely unloaded before the empty barrel can be put in. The back and forth operation is time-consuming and labor-intensive, which reduces the overall efficiency. Utility Model Content

[0004] The purpose of the present invention is to provide a side-feeding fully automatic barrel filling machine in order to solve the above problems. The feeding component can be installed on one side of the barrel filling machine, so that the material can be loaded in time after unloading, and the operation is convenient and efficient.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a fully automatic barrel filling machine with side feeding, including a barrel filling machine body, a feeding mechanism is installed on one side of the barrel filling machine body, the feeding mechanism includes a feeding port, a feeding port is provided on one side of the barrel filling machine body, a conveying assembly is installed at the bottom of the feeding port, the conveying assembly extends to the interior of the barrel filling machine body, a mounting seat is installed inside the barrel filling machine body, a discharging mechanism is installed on the mounting seat, the discharging mechanism includes a placing rack, a placing rack is installed on the mounting seat, a steering mechanism is installed on the mounting seat, the steering mechanism includes a gear ring, a gear ring is installed on the outside of the placing rack, the placing rack is rotatably connected to the mounting seat, the gear ring is rotatably connected to the inner side of the mounting seat through the placing rack, a speed changer is installed inside the mounting seat, a gear is installed on the output shaft of the speed changer, the gear is meshed with the gear ring, and a pushing mechanism is installed on the mounting seat.

[0006] Preferably, the diameter of the gear is smaller than the diameter of the gear ring, and a plurality of equally spaced electric rollers are mounted on the placement rack.

[0007] Preferably, two symmetrically distributed door panels are provided inside the feed port, and the two door panels are rotatably connected to the barrel filling machine body through hinges.

[0008] Preferably, a clamping assembly is installed on the placement rack, and the placement rack is a disc-shaped structure.

[0009] Preferably, symmetrically distributed guide plates are installed on the mounting seat, and the two guide plates are "L"-shaped structures. The two guide plates are located at one end of the conveying component.

[0010] Preferably, the pushing mechanism includes a cylinder, two parallel cylinders are installed on the mounting seat, and push plates are respectively installed on the two cylinder output shafts.

[0011] Preferably, the push plate is an arc-shaped structure, and the push plate is located outside the placement rack.

[0012] Preferably, a protective pad is installed on one side of the push plate, and the protective pad is an arc-shaped structure.

[0013] The beneficial effects of the present invention are as follows: the installation of the feed port is facilitated to the installation of the conveying component, the operation of the conveying component enables the packaging barrel to be conveyed through the feed port to the inside of the barrel filling machine body for placement, the installation of the mounting seat is facilitated to the installation of the placement rack, the cooperation of the placement rack facilitates the placement of the packaging barrel, so that the welding wire inside the barrel filling machine body is wound in the barrel for storage, the operation of the speed changer realizes the gear drive, the gear controls the gear ring, and the placement rack can be rotated 90 degrees on the mounting seat, and then after the welding wire is stored, the placement rack is rotated 90 degrees to facilitate the packaging barrel to be exported from the other side. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the conveying assembly and the mounting base of the utility model;

[0016] Figure 3 This is a schematic diagram of the connection structure of the push plate, cylinder and mounting base of the utility model;

[0017] Figure 4 This is a schematic diagram of the connection structure between the gear and the rack of the present invention.

[0018] In the figure: 1. Barrel filling machine body; 2. Feeding mechanism; 201. Feeding port; 202. Door panel; 203. Conveying assembly; 204. Guide plate; 3. Pushing mechanism; 301. Protective pad; 302. Pushing plate; 303. Cylinder; 4. Mounting seat; 5. Discharging mechanism; 501. Placement rack; 502. Electric roller; 503. Clamping assembly; 6. Steering mechanism; 601. Gear; 602. Speed changer; 603. Gear ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-4 As shown, a side-feeding fully automatic barrel filling machine includes a barrel filling machine body 1, a feeding mechanism 2 is installed on one side of the barrel filling machine body 1, and the feeding mechanism 2 includes a feeding port 201. A feeding port 201 is provided on one side of the barrel filling machine body 1, and a conveying component 203 is installed at the bottom of the feeding port 201. The conveying component 203 extends to the inside of the barrel filling machine body 1, and a mounting seat 4 is installed inside the barrel filling machine body 1. A discharge mechanism 5 is installed on the mounting seat 4. The discharge mechanism 5 includes a placement rack 501. The mounting A placement rack 501 is installed on the seat 4, and a steering mechanism 6 is installed on the mounting seat 4. The steering mechanism 6 includes a gear ring 603. A gear ring 603 is installed on the outer side of the placement rack 501. The placement rack 501 is rotatably connected to the mounting seat 4. The gear ring 603 is rotatably connected to the inner side of the mounting seat 4 through the placement rack 501. A speed changer 602 is installed inside the mounting seat 4. A gear 601 is installed on the output shaft of the speed changer 602. The gear 601 is meshed with the gear ring 603. A pushing mechanism 3 is installed on the mounting seat 4.

[0021] As a technical optimization solution of the present invention, the diameter of the gear 601 is smaller than the diameter of the gear ring 603, and a plurality of equally spaced electric rollers 502 are installed on the placement rack 501, which is conducive to good drive control of the placement rack 501, and through the operation of the electric rollers 502, the conveyed barrels can be well introduced into the center of the placement rack 501 for placement.

[0022] As a technical optimization solution of the present invention, two symmetrically distributed door panels 202 are provided inside the feed port 201. The two door panels 202 are rotatably connected to the barrel loading machine body 1 through hinges. The installation of the two opposing door panels 202 is conducive to the opening and closing control of the feed port 201, which facilitates the loading work.

[0023] As a technical optimization solution of the present invention, a clamping assembly 503 is installed on the placement rack 501. The placement rack 501 is a disc-shaped structure. The installation of the clamping assembly 503 is conducive to the stable clamping of the bottom of the placed barrel, thereby facilitating the storage of the welding wire.

[0024] As a technical optimization solution of the present invention, symmetrically distributed guide plates 204 are installed on the mounting seat 4, and the two guide plates 204 are "L"-shaped structures. The two guide plates 204 are located at one end of the conveying component 203. The installation of the two symmetrical guide plates 204 is beneficial to guiding the barrels conveyed on the conveying component 203, so that the packaging barrels can be accurately placed on the placement rack 501.

[0025] As a technical optimization solution of the present invention, the pushing mechanism 3 includes a cylinder 303, and two parallel cylinders 303 are installed on the mounting base 4. The two output shafts of the cylinders 303 are respectively installed with push plates 302. Through the operation of the cylinders 303, it is convenient to drive and control the push plates 302, so that the push plates 302 can push out the barrels on the placement rack 501 to unload the materials.

[0026] As a technical optimization solution of the present invention, the push plate 302 is an arc-shaped structure, and the push plate 302 is located outside the placement rack 501, which is conducive to better contact between the push plate 302 and the side wall of the barrel, making it easier to push the packaging barrel.

[0027] As a technical optimization solution of the present invention, a protective pad 301 is installed on one side of the push plate 302. The protective pad 301 is an arc-shaped structure. The installation of the protective pad 301 helps the push plate 302 to prevent slipping and wear when pushing the packaging barrel.

[0028] When the present invention is in use, first extend one end of the conveying component 203 to the inside of the feed port 201, so that one end of the conveying component 203 is connected to the mounting seat 4. Under the operation of the conveying component 203, the packaging barrel is conveyed to the inside of the barrel filling machine body 1, and then the two door panels 202 are closed to shield and protect the feed port 201. Subsequently, the packaging barrel is conveyed to the edge of the placement rack 501. Under the operation of multiple electric rollers 502, the packaging barrel is moved to the center of the placement rack 501. Then the clamping component 503 works to clamp the packaging barrel stably, so that the packaging barrel can be wound with welding wire and stored inside the barrel filling machine body 1. After storage is completed, the speed changer 602 works to drive the gear 601, and the gear 601 controls the gear ring 603, so that the placement rack 501 can rotate 90 degrees on the mounting seat 4. After the welding wire storage is completed, after the placement rack 501 rotates 90 degrees, the two cylinders 303 push the packaging barrel out, which is convenient for unloading from the other side of the barrel filling machine body 1.

[0029] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0030] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A side-feed fully automatic barrel filling machine, comprising a barrel filling machine body (1), characterized in that: A feeding mechanism (2) is installed on one side of the barrel loading machine body (1), and the feeding mechanism (2) includes a feeding port (201). A feeding port (201) is provided on one side of the barrel loading machine body (1), and a conveying assembly (203) is installed at the bottom of the feeding port (201). The conveying assembly (203) extends into the interior of the barrel loading machine body (1). A mounting seat (4) is installed inside the barrel loading machine body (1), and a discharging mechanism (5) is installed on the mounting seat (4). The discharging mechanism (5) includes a placing rack (501), and a placing rack (501) is installed on the mounting seat (4). A steering mechanism (6) is installed on the mounting seat (4), and the steering mechanism (6) includes a gear ring (603). The gear ring (603) is installed on the outer side of the placement frame (501). The placement frame (501) is rotatably connected to the mounting seat (4). The gear ring (603) is rotatably connected to the inner side of the mounting seat (4) through the placement frame (501). A speed changer (602) is installed inside the mounting seat (4). The output shaft of the speed changer (602) is installed with a gear (601). The gear (601) is meshed with the gear ring (603). A pushing mechanism (3) is installed on the mounting seat (4).

2. The side-feed fully automatic barrel filling machine according to claim 1, characterized in that: The diameter of the gear (601) is smaller than the diameter of the gear ring (603), and a plurality of equally spaced electric rollers (502) are mounted on the placement frame (501).

3. The side-feed fully automatic barrel filling machine according to claim 1, characterized in that: Two symmetrically distributed door panels (202) are provided inside the feed port (201), and the two door panels (202) are rotatably connected to the barrel filling machine body (1) via hinges.

4. The side-feed fully automatic barrel filling machine according to claim 1, characterized in that: A clamping assembly (503) is installed on the placement rack (501), and the placement rack (501) is a disc-shaped structure.

5. The side-feed fully automatic barrel filling machine according to claim 1, characterized in that: The mounting seat (4) is provided with symmetrically distributed guide plates (204), the two guide plates (204) being an "L"-shaped structure, and the two guide plates (204) are located at one end of the conveying assembly (203).

6. The side-feed fully automatic barrel filling machine according to claim 1, characterized in that: The pushing mechanism (3) comprises a cylinder (303), two cylinders (303) arranged in parallel are mounted on the mounting seat (4), and push plates (302) are respectively mounted on the output shafts of the two cylinders (303).

7. The side-feed fully automatic barrel filling machine according to claim 6, characterized in that: The push plate (302) is an arc-shaped structure, and the push plate (302) is located outside the placement rack (501).

8. The side-feed fully automatic barrel filling machine according to claim 7, characterized in that: A protective pad (301) is installed on one side of the push plate (302), and the protective pad (301) is an arc-shaped structure.