Winding device for polyurethane foam production

Abstract

The utility model relates to the technical field of industrial winding, and discloses a polyurethane foam production winding device which comprises a bottom plate, a first supporting plate is fixedly installed at the front end of the outer surface of the top of the right side of the bottom plate, a rotating rod is rotatably installed on the back face of the first supporting plate, and the outer surface of the rotating rod is movably sleeved with a sleeve. And the inner side of the sleeve on the outer surface of the rotating rod is fixedly sleeved with a limiting ring, and the inner side of the limiting ring on the outer surface of the rotating rod is movably sleeved with a spring. When the sleeve slides upwards, the sleeve slides on the surface of the rotating rod, at the moment, the L-shaped ring extrudes the spring, and meanwhile extrusion force on the top of the ball disappears, so that the ball which is originally clamped into the inner side of the annular block of the trapezoidal groove restores to the original position due to the elastic force recovery effect of the flexible film fixedly installed on the inner side of the circular groove; compared with a traditional device, the device has the advantages that the downtime of equipment is greatly shortened, and the production process can be more continuously carried out.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial winding, and more specifically, to a winding device for polyurethane foam production. Background Art

[0002] Polyurethane foam is a polymer material. PU is polyurethane. Polyurethane is an emerging organic polymer material and is known as the "fifth plastic". It is widely used in many fields of the national economy due to its excellent performance. During the production process of polyurethane foam, the existing polyurethane foam unwinding and rewinding device needs to stop when changing rolls, and the rewinding process is cumbersome, which greatly increases the equipment downtime and makes it impossible to maintain continuous rewinding during the production process. This increases the complexity of workers' operations and increases the skill level and requirements for workers, so it needs to be improved and optimized. Utility Model Content

[0003] In order to overcome the deficiencies of the prior art, the utility model provides a winding device for polyurethane foam production, which has the advantage of fast replacement.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for polyurethane foam production, comprising a base plate, a support plate 1 is fixedly installed on the front end of the outer surface of the top right side of the base plate, a rotating rod is rotatably installed on the back side of the support plate 1, the outer surface of the rotating rod is movably sleeved with a sleeve, the inner side of the outer surface sleeve of the rotating rod is fixedly sleeved with a limiting ring, the inner side of the outer surface limiting ring of the rotating rod is movably sleeved with a spring, the inner side of the inner wall spring of the sleeve is fixedly sleeved with an L-shaped ring, a circular groove is opened on the inner side of the L-shaped ring on the outer surface of the rotating rod and is in a circular array shape, a sphere is placed inside the circular groove and a flexible film is fixedly installed inside the circular groove, a connecting rod 1 is movably installed inside the rotating rod, the outer surface of the connecting rod 1 is fixedly sleeved with a trapezoidal groove annular block, and the trapezoidal groove annular block is located inside the sphere.

[0005] As an optimal technical solution of the present utility model, a bracket 2 is fixedly installed on the left side of the top of the base plate, a screw rod is rotatably installed inside the bracket 2 and the screw rod extends out of the bracket 2, a moving block is threadedly sleeved on the outer surface of the screw rod and both ends of the screw rod pass through the inside of the moving block, the screw rod extends out of the outer surface of the top of the bracket 2 and a rotating block is fixedly installed, a supporting template is fixedly installed on the back of the moving block, a triangular groove is provided on the outer surface of the supporting template, and circular protrusions are fixedly installed on the outer surface of the supporting template and the circular protrusions are in an array shape.

[0006] As an optimal technical solution of the present utility model, a support plate 2 is fixedly installed on the rear end of the top outer surface of the right side of the base plate, a connecting rod 2 is rotatably installed on the front of the support plate 2 and a groove is provided on the outer surface of the connecting rod 2, a polyurethane foam reel is fixedly installed on the inner side of the connecting rod 1, a connecting protrusion is fixedly installed on the inner side of the polyurethane foam reel and the connecting protrusion fits in the groove provided on the outer surface of the connecting rod 2, and a power mechanism is fixedly installed on the back side of the support plate 2.

[0007] As a preferred technical solution of the present invention, a cross protrusion is fixedly installed on the inner side of the connecting rod, and a cross groove block is opened on the outer surface of the top of the rotating rod, and the cross protrusion and the cross groove block are exactly matched.

[0008] As a preferred technical solution of the present invention, a guide rod is rotatably mounted on the back side of the support plate one, and the guide rod extends to the front side of the support plate two and is rotatably connected thereto.

[0009] As an optimal technical solution of the present invention, the power mechanism includes a support plate 2 with a bracket 1 fixedly installed on the back thereof, a motor fixedly installed on the bottom of the bracket 1 and the motor output shaft extends to the inner side of the support plate 2 and is fixedly connected to the connecting rod 2.

[0010] As a preferred technical solution of the present invention, a base is fixedly installed on the bottom of the bottom plate, and the base is present around the bottom of the bottom plate.

[0011] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0012] 1. The utility model slides on the surface of the rotating rod when the sleeve slides upward. At this time, the L-shaped ring will squeeze the spring, and the squeezing force on the top of the sphere will disappear, so that the sphere originally stuck in the inner side of the trapezoidal groove ring block will return to its original position due to the elastic recovery effect of the flexible film fixedly installed on the inner side of the circular groove, so that it can be replaced smoothly. When installation is required, the external force of the sleeve disappears and the elastic recovery effect of the spring pushes the L-shaped ring to squeeze the sphere into the inner side of the trapezoidal groove ring block. Compared with the traditional device, the present device greatly reduces the equipment downtime and enables the production process to be carried out more continuously, which reduces the complexity of the workers' operation and reduces the requirements for the workers' skill level. Workers do not need to spend a lot of time repairing or replacing complex connecting parts, thereby reducing the overall manual maintenance workload.

[0013] 2. The utility model drives the screw to start rotating when the rotating block is rotated, and when the screw starts to rotate, it drives the moving block to start moving up and down, and when the moving block starts to move up and down, it drives the supporting template fixed thereto to move up and down synchronously, and when the supporting template moves up and down, it drives the triangular grooves on the outer surface of the supporting template to generate suction, and when the supporting template moves up and down, it causes the circular protrusion to move up and down. Compared with the traditional device, this device can effectively reduce the dislocation during the winding process of the polyurethane foam, reduce the wear rate of the polyurethane foam, improve the yield of the polyurethane foam, reduce the cost caused by dislocation, reduce the time for repairing equipment, and speed up work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the polyurethane foam reel of the utility model;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the sleeve structure of the utility model;

[0018] Figure 5 This is a schematic diagram of the supporting template structure of the utility model.

[0019] In the figure: 1. Base plate; 2. Support plate 1; 3. Rotating rod; 4. Sleeve; 5. Limiting ring; 6. Spring; 7. L-shaped ring; 8. Circular groove; 9. Sphere; 10. Guide rod; 11. Trapezoidal groove ring block; 12. Connecting rod 1; 13. Cross protrusion; 14. Cross groove block; 15. Polyurethane foam reel; 16. Connecting protrusion; 17. Connecting rod 2; 18. Bracket 1; 19. Motor; 20. Bracket 2; 21. Screw; 22. Moving block; 23. Rotating block; 24. Support template; 25. Triangular groove; 26. Circular protrusion; 27. Support plate 2; 28. Base. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] like Figures 1 to 5As shown, the utility model provides a winding device for the production of polyurethane foam, including a base plate 1, a support plate 2 is fixedly installed on the front end of the outer surface of the top right side of the base plate 1, a rotating rod 3 is rotatably installed on the back of the support plate 2, the outer surface of the rotating rod 3 is movably sleeved with a sleeve 4, the inner side of the outer surface sleeve 4 of the rotating rod 3 is fixedly sleeved with a limiting ring 5, the inner side of the outer surface limiting ring 5 of the rotating rod 3 is movably sleeved with a spring 6, the inner side of the inner wall spring 6 of the sleeve 4 is fixedly sleeved with an L-shaped ring 7, a circular groove 8 is provided on the inner side of the L-shaped ring 7 on the outer surface of the rotating rod 3 and is in a circular array shape, a sphere 9 is placed inside the circular groove 8 and a flexible film is fixedly installed inside the circular groove 8, a connecting rod 12 is movably installed inside the rotating rod 3, a trapezoidal groove annular block 11 is fixedly sleeved on the outer surface of the connecting rod 12, and the trapezoidal groove annular block 11 is located inside the sphere 9.

[0022] When the staff uses external force to make the sleeve 4 slide upward and slide on the surface of the rotating rod 3, the L-shaped ring 7 will squeeze the spring 6, and the squeezing force on the top of the ball 9 will disappear, so that the ball 9 originally stuck in the inner side of the trapezoidal groove annular block 11 will return to its original position due to the elastic recovery effect of the flexible film fixedly installed on the inner side of the circular groove 8, so that it can be replaced smoothly. When installation is required, the external force of the sleeve 4 disappears, and the elastic recovery effect of the spring 6 pushes the L-shaped ring 7 to squeeze the ball 9 into the inner side of the trapezoidal groove annular block 11 to achieve fixation.

[0023] When the sleeve 4 slides upward on the surface of the rotating rod 3, the L-shaped ring 7 will squeeze the spring 6, and the squeezing force on the top of the ball 9 will disappear, so that the ball 9 originally stuck in the inner side of the trapezoidal groove annular block 11 will return to its original position due to the elastic recovery effect of the flexible film fixedly installed on the inner side of the circular groove 8, so that it can be replaced smoothly. When installation is required, the external force of the sleeve 4 disappears and the elastic recovery effect of the spring 6 pushes the L-shaped ring 7 to squeeze the ball 9 into the inner side of the trapezoidal groove annular block 11. Compared with the traditional device, the present device greatly reduces the equipment downtime and enables the production process to be carried out more continuously, which reduces the complexity of the workers' operation and reduces the requirements for the workers' skill level. Workers do not need to spend a lot of time repairing or replacing complex connecting parts, reducing the overall manual maintenance workload.

[0024] Among them, a bracket 20 is fixedly installed on the left side of the top of the base plate 1, and a screw rod 21 is rotatably installed inside the bracket 20 and the screw rod 21 extends out of the bracket 20. A moving block 22 is threadedly sleeved on the outer surface of the screw rod 21 and the two ends of the screw rod 21 pass through the inside of the moving block 22. The screw rod 21 extends out of the outer surface of the top of the bracket 20 and a rotating block 23 is fixedly installed. A supporting template 24 is fixedly installed on the back of the moving block 22. A triangular groove 25 is provided on the outer surface of the supporting template 24, and a circular protrusion 26 is fixedly installed on the outer surface of the supporting template 24, and the circular protrusion 26 is in an array shape.

[0025] When the staff rotates the rotating block 23, the screw rod 21 will start to rotate. When the screw rod 21 starts to rotate, the moving block 22 will start to move up and down. When the moving block 22 starts to move up and down, it will drive the supporting template 24 fixed thereto to move up and down synchronously. When the supporting template 24 moves up and down, the triangular groove 25 on the outer surface of the supporting template 24 will generate suction. When the supporting template 24 moves up and down, the circular protrusion 26 will move up and down, providing multi-point support for the polyurethane foam.

[0026] By rotating the rotating block 23, the screw rod 21 will start to rotate. When the screw rod 21 starts to rotate, the moving block 22 will start to move up and down. When the moving block 22 starts to move up and down, it will drive the supporting template 24 fixed thereto to move up and down synchronously. When the supporting template 24 moves up and down, the triangular groove 25 opened on the outer surface of the supporting template 24 will generate suction. When the supporting template 24 moves up and down, the circular protrusion 26 will move up and down. Compared with the traditional device, this device can effectively reduce the dislocation during the winding process of the polyurethane foam, reduce the wear rate of the polyurethane foam, improve the yield of the polyurethane foam, reduce the cost caused by dislocation, reduce the time for repairing equipment, and speed up work efficiency.

[0027] Among them, a support plate 27 is fixedly installed on the rear end of the top outer surface of the right side of the base plate 1, a connecting rod 2 17 is rotatably installed on the front of the support plate 27, and a groove is provided on the outer surface of the connecting rod 2 17, a polyurethane foam reel 15 is fixedly installed on the inner side of the connecting rod 12, a connecting protrusion 16 is fixedly installed on the inner side of the polyurethane foam reel 15, and the connecting protrusion 16 is matched with the groove provided on the outer surface of the connecting rod 2 17, and a power mechanism is fixedly installed on the back side of the support plate 27.

[0028] The connecting protrusion 16 can smoothly fit into the groove opened on the outer surface of the connecting rod 2 17, thereby facilitating the power transmission of the power mechanism. Since the connecting protrusion 16 does not completely fit into the groove opened on the outer surface of the connecting rod 2 17, it can be completely fit into during disassembly, so that the winding device can be smoothly disassembled to avoid getting stuck.

[0029] Among them, a cross protrusion 13 is fixedly installed on the inner side of the connecting rod 12, and a cross groove block 14 is opened on the outer surface of the top of the rotating rod 3, and the cross protrusion 13 and the cross groove block 14 are exactly matched.

[0030] By the cross protrusion 13 and the cross groove block 14 being exactly matched, the stability of power transmission can be better maintained without slipping, the accuracy of power transmission can be guaranteed, and the influence of vibration on other parts of the equipment can be reduced.

[0031] Among them, a guide rod 10 is rotatably installed on the back side of the support plate 1 2, and the guide rod 10 extends to the front side of the support plate 2 27 and is rotatably connected thereto.

[0032] By extending the guide rod 10 to the front of the support plate 2 27 and rotatingly connecting with it, the accuracy of the foam rolling position is ensured, and the foam can be smoothly guided along the guide rod 10 to the polyurethane foam winding wheel 15, making the threading process simpler and faster.

[0033] Among them, the power mechanism includes a support plate 27 with a bracket 18 fixedly installed on the back, a motor 19 fixedly installed on the bottom of the bracket 18, and the output shaft of the motor 19 extends to the inside of the support plate 27 and is fixedly connected to the connecting rod 2 17.

[0034] By starting the motor 19, the output shaft of the motor 19 will drive the connecting rod 2 17 to rotate. When the connecting rod 2 17 rotates, it will drive the connecting protrusion 16 to rotate. When the connecting protrusion 16 rotates, it will drive the polyurethane foam reel 15 to start rotating, which can greatly improve efficiency.

[0035] A base 28 is fixedly mounted on the bottom of the base plate 1 , and the base 28 is present around the bottom of the base plate 1 .

[0036] By presenting the base 28 around the bottom of the base plate 1, the stability of the winding device for the production of polyurethane foam can be effectively guaranteed, and the winding process can be effectively guaranteed to remain stable.

[0037] The working principle and use process of this utility model:

[0038] When the staff uses external force to make the sleeve 4 slide upward and slide on the surface of the rotating rod 3, the L-shaped ring 7 will squeeze the spring 6, and the squeezing force on the top of the ball 9 will disappear, so that the ball 9 originally stuck in the inner side of the trapezoidal groove annular block 11 will return to its original position due to the elastic recovery effect of the flexible film fixedly installed on the inner side of the circular groove 8, so that it can be replaced smoothly. When installation is required, the external force of the sleeve 4 disappears, and the elastic recovery effect of the spring 6 pushes the L-shaped ring 7 to squeeze the ball 9 into the inner side of the trapezoidal groove annular block 11 to achieve fixation.

[0039] When the staff rotates the rotating block 23, the screw rod 21 will start to rotate. When the screw rod 21 starts to rotate, the moving block 22 will start to move up and down. When the moving block 22 starts to move up and down, it will drive the supporting template 24 fixed thereto to move up and down synchronously. When the supporting template 24 moves up and down, the triangular groove 25 on the outer surface of the supporting template 24 will generate suction. When the supporting template 24 moves up and down, the circular protrusion 26 will move up and down, providing multi-point support for the polyurethane foam.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for producing polyurethane foam, comprising a bottom plate (1), characterized in that: A support plate (2) is fixedly mounted on the front end of the outer surface of the top right side of the bottom plate (1); a rotating rod (3) is rotatably mounted on the back of the supporting plate (2); a sleeve (4) is movably sleeved on the outer surface of the rotating rod (3); a limiting ring (5) is fixedly sleeved on the inner side of the sleeve (4) on the outer surface of the rotating rod (3); a spring (6) is movably sleeved on the inner side of the limiting ring (5) on the outer surface of the rotating rod (3); and a spring (6) is fixedly sleeved on the inner side of the inner wall of the spring (6) of the sleeve (4). An L-shaped ring (7) is connected, and a circular groove (8) is provided on the inner side of the L-shaped ring (7) on the outer surface of the rotating rod (3) in a circular array shape. A sphere (9) is placed inside the circular groove (8), and a flexible film is fixedly installed inside the circular groove (8). A connecting rod (12) is movably installed inside the rotating rod (3), and a trapezoidal groove annular block (11) is fixedly sleeved on the outer surface of the connecting rod (12), and the trapezoidal groove annular block (11) is located inside the sphere (9).

2. A winding device for polyurethane foam production according to claim 1, characterized in that: The left side of the top of the bottom plate (1) is fixedly installed with a bracket 2 (20), the interior of the bracket 2 (20) is rotatably installed with a screw rod (21) and the screw rod (21) extends out of the bracket 2 (20), the outer surface of the screw rod (21) is threadedly sleeved with a moving block (22) and the two ends of the screw rod (21) pass through the inside of the moving block (22), the screw rod (21) extends out of the outer surface of the top of the bracket 2 (20) and is fixedly installed with a rotating block (23), the back of the moving block (22) is fixedly installed with a supporting template (24), the outer surface of the supporting template (24) is provided with a triangular groove (25), the outer surface of the supporting template (24) is fixedly installed with a circular protrusion (26) and the circular protrusion (26) is in an array shape.

3. The polyurethane foam production winding device according to claim 1, characterized in that: A second support plate (27) is fixedly mounted on the rear end of the outer surface of the top right side of the bottom plate (1), a second connecting rod (17) is rotatably mounted on the front of the second support plate (27), and a groove is provided on the outer surface of the second connecting rod (17), a polyurethane foam reel (15) is fixedly mounted on the inner side of the first connecting rod (12), a connecting protrusion (16) is fixedly mounted on the inner side of the polyurethane foam reel (15), and the connecting protrusion (16) is matched with the groove provided on the outer surface of the second connecting rod (17), and a power mechanism is fixedly mounted on the back side of the second support plate (27).

4. A winding device for polyurethane foam production according to claim 1, characterized in that: A cross protrusion (13) is fixedly installed on the inner side of the connecting rod (12), and a cross groove block (14) is opened on the outer surface of the top of the rotating rod (3), and the cross protrusion (13) and the cross groove block (14) are exactly matched.

5. The polyurethane foam production winding device according to claim 1, characterized in that: A guide rod (10) is rotatably mounted on the back of the support plate 1 (2), and the guide rod (10) extends to the front of the support plate 2 (27) and is rotatably connected thereto.

6. A winding device for polyurethane foam production according to claim 3, characterized in that: The power mechanism includes a support plate 2 (27) on the back of which a bracket 1 (18) is fixedly installed, a motor (19) is fixedly installed on the bottom of the bracket 1 (18), and the output shaft of the motor (19) extends to the inner side of the support plate 2 (27) and is fixedly connected to the connecting rod 2 (17).

7. The polyurethane foam production winding device according to claim 1, characterized in that: A base (28) is fixedly mounted on the bottom of the base plate (1), and the base (28) is present around the bottom of the base plate (1).

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