Nickel strap unwinding device for tab processing

By introducing tensioning components and driving components into the extreme ear processing device, the tension sensor and rodless cylinder are used to adjust the tension of the nickel belt, the problems of inconvenience in replacement of the extreme ear and unbalanced tension in the prior art are solved, and the stability and safety of the nickel belt unwinding process are achieved.

CN223239348UActive Publication Date: 2025-08-19江西正好锂电材料有限公司
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Patent Information

Application Number
CN202422651638.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-19
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing extreme ear processing device, the rolled material is inconvenient to replace and the tensioning module cannot be used in a sudden failure, resulting in unbalanced tension of the extreme ear and easily damaged.

Method used

A nickel belt unwinding device including a tensioning assembly and a driving assembly is designed to monitor and adjust the tension of the extreme ear by a tension sensor, and assisted by a rodless cylinder and a spring in case of emergencies to avoid excessive tension.

Benefits of technology

Real-time adjustment of the tension of the electrode during the rolling process of the electrode can be avoided due to emergencies, ensuring the stability of the electrode during the processing process and preventing damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nickel strap unreeling device for pole lug processing, which comprises a mounting rack, a plurality of first guide wheels, a plurality of second guide wheels and an unreeling roller, the plurality of first guide wheels are rotatably mounted on the mounting rack, the plurality of second guide wheels are rotatably mounted on one side, far away from the first guide wheels, of the mounting rack, and the unreeling roller is rotatably mounted on the mounting rack. The feeding roller is rotationally connected to the mounting frame, the tensioning assembly is used for controlling the tension degree of a tab during the tab unwinding period, and the driving assembly is used for driving the feeding roller to rotate for feeding. Under the action of the tensioning assembly, the tensioning degree of the tab in the unwinding process can be monitored at any time, so that the tensioning degree of the tab is adjusted in time, the capacity of handling emergency situations is achieved, and the situation that the tensioning degree of the tab is too large due to the emergency situations is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of tab processing, in particular to a nickel strip unwinding device for tab processing. Background Art

[0002] At present, in the production process of the tab, it is necessary to cut the rolled positive or negative electrode material into tabs and input the tabs into the next process. However, in the implementation scheme of the existing technology, the rolled material is heavy and inconvenient to replace. When replacing, the supporting roller needs to be disassembled to load the rolled material. Such operation is more troublesome. In the existing technology, the material strip is generally tensioned by a tensioning module, but the tensioning module cannot be used in the event of a sudden failure, which makes the tab easily damaged due to uneven tension. Summary of the Invention

[0003] The problem to be solved by the present invention is to provide a nickel strip unwinding device for tab processing. Under the action of the tensioning component, the present invention can monitor the tension of the tab during unwinding at any time, so as to adjust the tension of the tab in time, and has the ability to handle emergencies to avoid excessive tension of the tab due to emergencies.

[0004] The present invention provides a technical solution for solving the above-mentioned problem: a nickel strip unwinding device for tab processing, comprising a mounting frame, a plurality of first guide wheels, a plurality of second guide wheels and a discharge roller, wherein the plurality of first guide wheels are rotatably mounted on the mounting frame, the plurality of second guide wheels are rotatably mounted on a side of the mounting frame away from the first guide wheels, the discharge roller is rotatably connected to the mounting frame, and further comprises a tensioning assembly and a driving assembly, the tensioning assembly being used to control the tension of the tab during tab unwinding, and the driving assembly being used to drive the discharge roller to rotate and discharge.

[0005] More preferably, the tensioning assembly includes a rodless cylinder, a roller, a tension sensor and a first spring, the rodless cylinder is connected to the inside of the mounting frame, the roller is rotatably connected to the slider of the rodless cylinder, the tension sensor is installed in the roller, the first spring is connected to the rodless cylinder, and the rodless cylinder is electrically connected to the tension sensor.

[0006] More preferably, the drive assembly includes a motor box, a drive motor, a first transmission assembly and a support assembly, the motor box is installed on the mounting frame, the drive motor is installed in the motor box, the output shaft of the drive motor is connected to the discharge roller through a coupling, the first transmission assembly is connected between the discharge roller and the first guide wheel, and the support assembly is used to support the discharge roller.

[0007] More preferably, the support assembly includes a support frame, a block, a second spring and a centering assembly, the support frame is slidably connected to the mounting frame, the support frame can rotate, the block is slidably connected to the support frame, a slot that cooperates with the block is provided in the mounting frame, and the second spring is connected between the block and the support frame.

[0008] More preferably, a side of the clamping block close to the mounting bracket is an inclined surface.

[0009] More preferably, the centering assembly includes a plurality of third springs, a plurality of centering blocks and a plurality of rotating blocks, the plurality of third springs are respectively connected to the mounting frame and the support frame, the plurality of centering blocks are respectively connected to adjacent ends of the third springs, and the plurality of rotating blocks are respectively rotatably installed on adjacent centering blocks.

[0010] More preferably, it further includes a deviation correction component, which is used to limit and correct the deviation of the tab during the unwinding of the tab.

[0011] More preferably, the correction assembly includes a rotating shaft, a correction wheel, a plurality of baffles, a bidirectional screw, a handle, a second transmission assembly and a third transmission assembly, the rotating shaft is rotatably connected to the mounting frame, the correction wheel is connected to the rotating shaft, the plurality of baffles are slidably connected to the correction wheel, the bidirectional screw is rotatably connected to the correction wheel, the plurality of baffles are all threadedly connected to the bidirectional screw, the handle is installed on the bidirectional screw, the handle can be removed, the second transmission assembly is connected between the rotating shaft and the first guide wheel, and the third transmission assembly is connected between the rotating shaft and the second guide wheel.

[0012] Compared with the existing technology, the advantages of the present invention are: under the action of the tensioning component, the present invention can monitor the tension of the tab during the unwinding process at any time, so as to adjust the tension of the tab in time, and has the ability to handle emergencies to avoid excessive tension of the tab due to emergencies. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the centering block, rotating block and other components of the utility model.

[0016] Figure 3 It is a three-dimensional structural diagram of the first transmission assembly and the second transmission assembly and other components of the utility model.

[0017] The accompanying drawings are marked with: 1. Mounting frame; 2. First guide wheel; 3. Second guide wheel; 4. Discharging roller; 5. Rodless cylinder; 6. Roller; 7. Tension sensor; 8. First spring; 9. Motor box; 10. Drive motor; 11. First transmission assembly; 12. Support frame; 13. Block; 14. Second spring; 15. Slot; 16. Third spring; 17. Centering block; 171. Rotating block; 18. Rotating shaft; 19. Correcting wheel; 20. Baffle; 21. Bidirectional screw; 22. Handle; 23. Second transmission assembly; 24. Third transmission assembly. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. In the description of the present invention, it should be noted that the terms "first", "second", etc. are only used for descriptive purposes and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" can explicitly or implicitly include at least one of the features. For the purpose of the description and claims of the present invention and the above-mentioned drawings, the terms "including" and any variations thereof are intended to cover non-exclusive inclusions.

[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0020] In addition, in the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] Example 1: As shown in the accompanying drawings, a nickel strip unwinding device for tab processing includes a mounting frame 1, a plurality of first guide wheels 2, a plurality of second guide wheels 3 and a discharge roller 4, wherein the plurality of first guide wheels 2 are rotatably mounted on the mounting frame 1, the plurality of second guide wheels 3 are rotatably mounted on a side of the mounting frame 1 away from the first guide wheel 2, the discharge roller 4 is rotatably connected to the mounting frame 1, and further includes a tensioning assembly and a drive assembly, the tensioning assembly is used to control the tension of the tab during tab unwinding, and the drive assembly is used to drive the discharge roller 4 to rotate and discharge.

[0022] In this embodiment, specifically, the tensioning assembly includes a rodless cylinder 5, a roller 6, a tension sensor 7 and a first spring 8. The rodless cylinder 5 is connected to the inside of the mounting frame 1. The roller 6 is rotatably connected to the slider of the rodless cylinder 5. The tension sensor 7 is installed in the roller 6. The first spring 8 is connected to the rodless cylinder 5. The rodless cylinder 5 is electrically connected to the tension sensor 7. Furthermore, the driving assembly includes a motor box 9, a driving motor 10, a first transmission assembly 11 and a support assembly. The motor box 9 is installed on the mounting frame 1. The driving motor 10 is installed in the motor box 9. The output shaft of the driving motor 10 is connected to the unloading roller 4 through a coupling. The first transmission assembly 11 is connected between the unloading roller 4 and the first guide wheel 2. The support assembly is used to support the unloading roller 4. Specifically, the support assembly includes a support frame 12, a clamping block 13, a second spring 14 and a centering assembly. The support frame 12 is slidably connected to the mounting frame 1, and the support frame 12 can rotate. The clamping block 13 is slidably connected to the support frame 12. A clamping slot 15 for cooperating with the clamping block 13 is provided in the mounting frame 1. The second spring 14 is connected between the clamping block 13 and the support frame 12. The side of the clamping block 13 close to the mounting frame 1 is an inclined surface. Among them, the centering assembly includes a plurality of third springs 16, a plurality of centering blocks 17 and a plurality of rotating blocks 171. The plurality of third springs 16 are respectively connected to the mounting frame 1 and the support frame 12, the plurality of centering blocks 17 are respectively connected to the adjacent ends of the third springs 16, and the plurality of rotating blocks 171 are respectively rotatably installed on the adjacent centering blocks 17.Specifically, the block 13 is pressed inward, the second spring 14 is compressed, the block 13 leaves the slot 15, and then the support frame 12 is pulled forward so that the block 13 leaves the mounting frame 1, and the block 13 is released. The second spring 14 is reset, driving the block 13 to move outward and reset. The support frame 12 moves forward, driving the third spring 16 and the center block 17 on the front side to move forward and leave the unwinding roller 4. Then, the tab roll to be unwound is placed on the unwinding roller 4, and the support frame is rotated. The support frame 12 is convenient for loading the tab coil, and the operation is simple. Then the support frame 12 is reversed and reset, and then the support frame 12 is pushed to move backward and reset, driving the card block 13, the third spring 16 on the front side and the center block 17 on the front side to move backward and reset. When the card block 13 moves backward and enters the card block 13, under the action of the second spring 14, the card block 13 is stuck in the card slot 15, and then the support frame 12 is limited. The two center blocks 17 cooperate with the rotating block, and the third spring 16 Under the action of , the pole ear roll is clamped and centered, so that the pole ear can be kept in a centered state during unwinding, and the unwinding of the pole ear is guided. Then the drive motor 10 is started, and the output shaft of the drive motor 10 drives the unwinding roller 4 to rotate, and then drives the pole ear roll to rotate and unwind, thereby driving the rotating block to rotate. The rotating block can prevent the pole ear from rubbing against the centering block 17 during rotation and causing wear. Then, the first transmission component 11 drives the first guide wheel 2 to rotate to transport the pole ear. The pole ear passes around the roller 6. Under the action of the tension sensor 7, the tension exerted on the pole ear during transportation can be detected. If the tension is too large, the tension sensor 7 controls the operation of the rodless cylinder, thereby driving the roller 6 to move, so as to achieve the purpose of adjusting the pole ear tension. If the rodless cylinder fails unexpectedly, the first spring 8 can adaptively deform to assist the roller 6 in controlling the tension of the pole ear, so as to avoid accidents of the rodless cylinder during work, which may cause the pole ear to be damaged due to excessive tension.

[0023] Example 2: Based on Example 1, as shown in the accompanying drawings, it further includes a correction component, which is used to limit the deviation of the tab during the unwinding of the tab. Specifically, the correction component includes a rotating shaft 18, a correction wheel 19, a plurality of baffles 20, a bidirectional screw 21, a handle 22, a second transmission component 23 and a third transmission component 24. The rotating shaft 18 is rotatably connected to the mounting frame 1, the correction wheel 19 is connected to the rotating shaft 18, the plurality of baffles 20 are slidably connected to the correction wheel 19, the bidirectional screw 21 is rotatably connected to the correction wheel 19, the plurality of baffles 20 are all threadedly connected to the bidirectional screw 21, the handle 22 is mounted on the bidirectional screw 21, and the handle 22 is detachable. The second transmission component 23 is connected between the rotating shaft 18 and the first guide wheel 2, and the third transmission component 24 is connected between the rotating shaft 18 and the second guide wheel 3.

[0024] In the above technical solution, the tab passes around the correction wheel 19, and then the handle 22 is rotated. The handle 22 drives the bidirectional screw 21 to rotate, and then drives the baffle 20 to move and adjust, so that the baffle 20 clamps and limits the tab. In this way, the tab can be positioned to prevent the tab from shifting during the unwinding process. Moreover, since the position of the baffle 20 can be adjusted, the tabs of different widths can be limited. This has high practicality, improves the stability of the tab unwinding, and avoids affecting subsequent processing.

[0025] The above description is merely a description of the preferred embodiment of the present invention and should not be construed as limiting the claims. The present invention is not limited to the above embodiment, and variations in its specific structure are permitted. All variations within the scope of the independent claims of the present invention are within the scope of protection of the present invention.

Claims

1. A nickel strip unwinding device for tab processing, comprising a mounting frame (1), a plurality of first guide wheels (2), a plurality of second guide wheels (3) and a discharge roller (4), wherein the plurality of first guide wheels (2) are rotatably mounted on the mounting frame (1), the plurality of second guide wheels (3) are rotatably mounted on a side of the mounting frame (1) away from the first guide wheels (2), and the discharge roller (4) is rotatably connected to the mounting frame (1), characterized in that: It also includes a tensioning assembly and a driving assembly, wherein the tensioning assembly is used to control the tension of the tab during tab unwinding, and the driving assembly is used to drive the unwinding roller (4) to rotate and unwind.

2. The nickel strip unwinding device for tab processing according to claim 1, characterized in that: The tensioning assembly includes a rodless cylinder (5), a roller (6), a tension sensor (7) and a first spring (8); the rodless cylinder (5) is connected to the inside of the mounting frame (1); the roller (6) is rotatably connected to the slider of the rodless cylinder (5); the tension sensor (7) is installed in the roller (6); the first spring (8) is connected to the rodless cylinder (5); and the rodless cylinder (5) and the tension sensor (7) are electrically connected.

3. The nickel strip unwinding device for tab processing according to claim 1, characterized in that: The driving assembly comprises a motor box (9), a driving motor (10), a first transmission assembly (11) and a support assembly, wherein the motor box (9) is mounted on the mounting frame (1), the driving motor (10) is mounted in the motor box (9), the output shaft of the driving motor (10) is connected to the discharge roller (4) via a coupling, the first transmission assembly (11) is connected between the discharge roller (4) and the first guide wheel (2), and the support assembly is used to support the discharge roller (4).

4. The nickel strip unwinding device for tab processing according to claim 3, characterized in that: The support assembly comprises a support frame (12), a clamping block (13), a second spring (14) and a centering assembly. The support frame (12) is slidably connected to the mounting frame (1). The support frame (12) can rotate. The clamping block (13) is slidably connected to the support frame (12). A clamping slot (15) cooperating with the clamping block (13) is provided in the mounting frame (1). The second spring (14) is connected between the clamping block (13) and the support frame (12).

5. The nickel strip unwinding device for tab processing according to claim 4, characterized in that: The side of the clamping block (13) close to the mounting frame (1) is an inclined surface.

6. The nickel strip unwinding device for tab processing according to claim 4, characterized in that: The centering assembly comprises a plurality of third springs (16), a plurality of centering blocks (17) and a plurality of rotating blocks (171), wherein the plurality of third springs (16) are respectively connected to the mounting frame (1) and the support frame (12), the plurality of centering blocks (17) are respectively connected to the ends of adjacent third springs (16), and the plurality of rotating blocks (171) are respectively rotatably mounted on the adjacent centering blocks (17).

7. The nickel strip unwinding device for tab processing according to claim 1, characterized in that: It also includes a deviation correction component, which is used to limit and correct the deviation of the tab during the unwinding of the tab.

8. The nickel strip unwinding device for tab processing according to claim 7, characterized in that: The deviation correction component comprises a rotating shaft (18), a deviation correction wheel (19), a plurality of baffles (20), a bidirectional screw (21), a handle (22), a second transmission component (23) and a third transmission component (24), wherein the rotating shaft (18) is rotatably connected to the mounting frame (1), the deviation correction wheel (19) is connected to the rotating shaft (18), the plurality of baffles (20) are slidably connected to the deviation correction wheel (19), the bidirectional screw (21) is rotatably connected to the deviation correction wheel (19), the plurality of baffles (20) are all threadedly connected to the bidirectional screw (21), the handle (22) is mounted on the bidirectional screw (21), and the handle (22) can be disassembled, the second transmission component (23) is connected between the rotating shaft (18) and the first guide wheel (2), and the third transmission component (24) is connected between the rotating shaft (18) and the second guide wheel (3).