Detection device for expansion and shrinkage of coiling block of coiling machine
By designing a detection device on the reel of the winder, and using the cooperation of the hydraulic cylinder and hydraulic rod, the timely detection and reliable fixation of the reel diameter are achieved, and the unwinding accident caused by the inability to increase the reel diameter is solved, and the production efficiency and coil quality are improved.
Patent Information
- Application Number
- CN202421937688.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The existing winding machine drum cannot be detected in time during the shrinkage process, resulting in frequent accidents of unwinding, affecting production efficiency and product quality.
A coil reel expansion and contraction detection device is designed. The hydraulic cylinder and hydraulic rod are connected to the detection mechanism, buffer assembly and fixing assembly, and the diameter detection is carried out by the coordination of the measuring plate and the detection ring, and the reel is realized with the reel reliability.
It realizes timely detection of the drum diameter, avoids the inability to unwind, improves production efficiency and coil quality, extends the service life of the hydraulic rod, and ensures system stability and reliability.
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Figure CN223239352U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of coilers, in particular to a detection device for the expansion and contraction of a coiler drum. Background Art
[0002] The expansion and contraction of the coiler drum is a crucial element in its operation. This expansion and contraction process accommodates coils of varying widths and diameters. The expansion and contraction of the drum securely grips coils of varying sizes, preventing them from loosening or slipping during the winding process. Furthermore, it ensures coiling quality. Precise expansion and contraction control ensures tight and neat winding, preventing wrinkles, deviations, and other quality issues.
[0003] During the production process of the leveling machine, several accidents occurred in which the reel could not be unloaded because the reel of the winder did not expand in diameter. The reason was that the system collected the electrical signal of the solenoid of the electromagnetic reversing valve of the expansion and contraction cylinder when the reel was expanding in diameter. If there was a problem with the solenoid valve or the hydraulic control circuit at this time, the reel would not expand in diameter, resulting in an accident that the reel could not be unloaded. It took a long time to rewind to the uncoiler, and the rewinding would appear in a tower shape and wrong edges. In severe cases, secondary accidents such as scraping and breaking of the belt would occur. A detection device for whether the reel has not expanded in diameter is needed to avoid such accidents. Utility Model Content
[0004] The purpose of the utility model is to provide a device for detecting the expansion and contraction of the winder drum. By providing a detection mechanism, the measuring plate and the detection ring cooperate with each other, and the diameter expansion of the drum can be detected according to the stroke of the detection ring, thereby avoiding the accident of being unable to unload the roll because the winder drum has not expanded in diameter, and solving the problem of being unable to detect the diameter expansion.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a detection device for the expansion and contraction of a reel of a winder, comprising a hydraulic cylinder and a hydraulic rod. The output end of the hydraulic cylinder is fixedly connected to the hydraulic rod. The hydraulic rod is provided with a detection mechanism and an expansion and contraction mechanism. The detection mechanism comprises a detection component, a buffer component and a fixing component.
[0007] The outer wall of the hydraulic cylinder is fixedly connected to a fixed sleeve, and a detection component is provided on the fixed sleeve. The detection component includes a plurality of grooves opened on the outer wall of the fixed sleeve. The outer wall of the fixed sleeve is fixedly connected to a plurality of measuring plates, and the outer walls of the plurality of measuring plates are provided with two detection rings.
[0008] Furthermore, the buffer assembly includes two connecting sleeves fixedly connected to the inner walls of the two detection rings, the inner walls of several of the connecting sleeves are slidably connected to sliding rods, and the ends of several of the sliding rods close to the hydraulic rod are fixedly connected to clamping blocks, and several of the clamping blocks are in contact with the outer wall of the hydraulic rod.
[0009] Furthermore, a spring is wound around the outer walls of the plurality of slide rods, one end of the spring is fixedly connected to the clamping block, and the other end of the spring is fixedly connected to the connecting sleeve.
[0010] Furthermore, the fixing assembly includes two bolts threadedly connected between the two detection rings, and the inner walls of the two detection rings are slidably connected to the outer wall of the measuring plate.
[0011] Furthermore, the expansion and contraction mechanism includes a limiting component and a connecting component. The limiting component includes a fixing frame fixedly connected to the left side of the fixing sleeve, and the groove slides through the fixing frame.
[0012] Furthermore, a plurality of sliding grooves are provided on the fixing frame, the inner walls of a plurality of the sliding grooves are slidably connected with sliders, and the left sides of a plurality of the sliders are fixedly connected with support plates.
[0013] Furthermore, the connecting assembly includes several connecting plates fixedly connected to the outer wall of the hydraulic rod, several connecting plates are hinged with several hinged rods, one end of several hinged rods away from the connecting plate is hinged to several support plates, and the outer walls of several support plates are sleeved with drums.
[0014] The utility model has the following beneficial effects:
[0015] 1. By setting up a detection mechanism, the spring and the clamping block cooperate with each other to buffer the clamping force. When the detection ring applies pressure, the spring will compress and absorb part of the energy, thereby reducing the actual pressure applied to the hydraulic rod and protecting the hydraulic rod from overload damage. This design not only realizes the rapid installation of the detection ring, but also extends the service life of the hydraulic rod, ensuring the reliability and stability of the entire system. In addition, the measuring plate and the detection ring cooperate with each other to detect the diameter expansion of the reel according to the stroke of the detection ring, avoiding the accident of being unable to unload the reel due to the reel not expanding in diameter.
[0016] 2. By setting up an expansion and contraction mechanism, the slide groove and the slider cooperate with each other, so that the slider can only slide on the inner wall of the slide groove, and the connecting plate and the hinged rod cooperate with each other. When the hydraulic cylinder drives the hydraulic rod to move left and right, multiple support plates can be moved closer or farther away from each other, so that the diameter of the reel can be expanded, ensuring that reels of different diameters can be fixed, which is convenient for winding.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the detection ring structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the detection ring of the utility model;
[0022] Figure 4 This is a structural diagram of the expansion and contraction mechanism of the utility model;
[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Hydraulic cylinder; 2. Detection mechanism; 3. Expansion and contraction mechanism; 11. Hydraulic rod; 21. Fixed sleeve; 22. Groove; 23. Measuring plate; 24. Detection ring; 25. Connecting sleeve; 26. Slide rod; 27. Clamping block; 28. Spring; 29. Bolt; 31. Fixed frame; 32. Slide groove; 33. Slider; 34. Support plate; 35. Connecting plate; 36. Articulated rod; 37. Reel. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-5As shown, the utility model is a detection device for the expansion and contraction of a reel of a winder, comprising a hydraulic cylinder 1 and a hydraulic rod 11. The output end of the hydraulic cylinder 1 is fixedly connected to the hydraulic rod 11. The hydraulic rod 11 is provided with a detection mechanism 2 and an expansion and contraction mechanism 3. The detection mechanism 2 comprises a detection component, a buffer component and a fixing component.
[0028] The outer wall of the hydraulic cylinder 1 is fixedly connected with a fixed sleeve 21, and a detection assembly is provided on the fixed sleeve 21. The detection assembly includes a number of grooves 22 opened on the outer wall of the fixed sleeve 21, and a number of measuring plates 23 are fixedly connected to the outer wall of the fixed sleeve 21. The outer walls of the number of measuring plates 23 are provided with two detection rings 24. The buffer assembly includes two connecting sleeves 25 fixedly connected to the inner walls of the two detection rings 24. The inner walls of the number of connecting sleeves 25 are slidably connected with sliding rods 26. The ends of the number of sliding rods 26 close to the hydraulic rod 11 are fixedly connected with clamping blocks 27. The number of clamping blocks 27 are in contact with the outer wall of the hydraulic rod 11. The outer walls of the number of sliding rods 26 are wound with springs 28. One end of the spring 28 is fixedly connected to the clamping block 27, and the other end of the spring 28 is fixedly connected to the connecting sleeve 25. The fixed assembly includes two bolts 29 threadedly connected between the two detection rings 24. The inner walls of the two detection rings 24 are slidably connected to the outer wall of the measuring plate 23. By providing a detection mechanism 2, the spring 28 cooperates with the clamping block 27 to buffer the clamping force. When the detection ring 24 applies pressure, the spring 28 will compress and absorb part of the energy, thereby reducing the actual pressure applied to the hydraulic rod and protecting the hydraulic rod 11 from overload damage. This design not only realizes the rapid installation of the detection ring 24, but also extends the service life of the hydraulic rod 11, ensuring the reliability and stability of the entire system. The measuring plate 23 cooperates with the detection ring 24 to detect the diameter expansion of the reel according to the stroke of the detection ring 24, thereby avoiding accidents in which the reel cannot be unloaded because the reel of the winder has not expanded in diameter.
[0029] The expansion and contraction mechanism 3 includes a limit assembly and a connecting assembly. The limit assembly includes a fixing frame 31 fixedly connected to the left side of the fixing sleeve 21. The groove 22 slides through the fixing frame 31. The fixing frame 31 is provided with a plurality of slide grooves 32. The inner walls of the plurality of slide grooves 32 are slidably connected to sliders 33. The left sides of the plurality of sliders 33 are fixedly connected to support plates 34. The connecting assembly includes a plurality of connecting plates 35 fixedly connected to the outer wall of the hydraulic rod 11. The plurality of connecting plates 35 are hinged with a plurality of articulated rods 36. The plurality of articulated rods 36 are remotely connected to the fixing frame 31. One end of the connecting plate 35 is hinged to several support plates 34, and the outer walls of several support plates 34 are sleeved with a reel 37. By providing an expansion and contraction mechanism 3, the slide groove 32 and the slider 33 cooperate with each other, so that the slider 33 can only slide on the inner wall of the slide groove 32, and the connecting plate 35 and the hinged rod 36 cooperate with each other. When the hydraulic cylinder 1 drives the hydraulic rod 11 to move left and right, the multiple support plates 34 can be moved closer to or away from each other, so that the diameter of the reel can be expanded, ensuring that reels 37 of different calibers can be fixed, which is convenient for winding.
[0030] A specific application of this embodiment is as follows: by providing a detection mechanism 2, the connecting sleeve 25 and the sliding rod 26 cooperate with each other, so that the sliding rod 26 can only slide on the inner wall of the connecting sleeve 25. After the multiple clamping blocks 27 are fitted on the outer wall of the hydraulic rod 11, the two detection rings 24 can be fixed together by twisting the two bolts 29, and the spring 28 and the clamping block 27 cooperate with each other to buffer the clamping force. When the detection ring 24 applies pressure, the spring 28 will compress and absorb part of the energy, thereby reducing the actual pressure applied to the hydraulic rod and protecting the hydraulic rod 11 from overload damage. This design not only realizes the rapid installation of the detection ring 24, but also extends the service life of the hydraulic rod 11, ensuring the reliability and stability of the entire system. In addition, the measuring plate 23 cooperates with the detection ring 24 to detect the diameter expansion of the reel according to the stroke of the detection ring 24, thereby avoiding the accident of being unable to unload the reel because the reel of the winder has not expanded in diameter.
[0031] By providing an expansion and contraction mechanism 3, the slide groove 32 and the slider 33 cooperate with each other, so that the slider 33 can only slide on the inner wall of the slide groove 32, and the connecting plate 35 and the hinge rod 36 cooperate with each other. When the hydraulic cylinder 1 drives the hydraulic rod 11 to move left and right, the multiple support plates 34 can be moved closer to or away from each other, so that the diameter of the reel can be expanded, ensuring that reels 37 of different calibers can be fixed, which is convenient for winding.
[0032] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0033] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for detecting the expansion and contraction of a reel of a reel-up machine, comprising a hydraulic cylinder (1) and a hydraulic rod (11), characterized in that: The output end of the hydraulic cylinder (1) is fixedly connected to a hydraulic rod (11), and the hydraulic rod (11) is provided with a detection mechanism (2) and an expansion and contraction mechanism (3), wherein the detection mechanism (2) includes a detection component, a buffer component, and a fixing component; The outer wall of the hydraulic cylinder (1) is fixedly connected to a fixed sleeve (21), and a detection assembly is provided on the fixed sleeve (21). The detection assembly includes a plurality of grooves (22) provided on the outer wall of the fixed sleeve (21). The outer wall of the fixed sleeve (21) is fixedly connected to a plurality of measuring plates (23), and the outer walls of the plurality of measuring plates (23) are sleeved with two detection rings (24).
2. A device for detecting expansion and contraction of a reel according to claim 1, characterized in that: The buffer assembly comprises two connecting sleeves (25) fixedly connected to the inner walls of two detection rings (24); the inner walls of several connecting sleeves (25) are slidably connected to slide bars (26); one end of several slide bars (26) close to the hydraulic rod (11) is fixedly connected to a clamping block (27); and several clamping blocks (27) are in contact with the outer wall of the hydraulic rod (11).
3. A device for detecting expansion and contraction of a reel according to claim 2, characterized in that: A spring (28) is wound around the outer wall of each of the slide bars (26), one end of the spring (28) is fixedly connected to the clamping block (27), and the other end of the spring (28) is fixedly connected to the connecting sleeve (25).
4. A device for detecting expansion and contraction of a reel according to claim 3, characterized in that: The fixing assembly comprises two bolts (29) threadedly connected between two detection rings (24), and the inner walls of the two detection rings (24) are both slidably connected to the outer wall of the measuring plate (23).
5. A device for detecting expansion and contraction of a reel of a reel-up machine according to claim 4, characterized in that: The expansion and contraction mechanism (3) comprises a limiting assembly and a connecting assembly. The limiting assembly comprises a fixing frame (31) fixedly connected to the left side of the fixing sleeve (21), and the groove (22) slides through the fixing frame (31).
6. A device for detecting expansion and contraction of a reel of a reel-up machine according to claim 5, characterized in that: The fixing frame (31) is provided with a plurality of sliding grooves (32), the inner walls of the plurality of sliding grooves (32) are slidably connected with sliders (33), and the left sides of the plurality of sliders (33) are fixedly connected with support plates (34).
7. A device for detecting expansion and contraction of a reel of a reel-up machine according to claim 6, characterized in that: The connecting assembly comprises a plurality of connecting plates (35) fixedly connected to the outer wall of the hydraulic rod (11), a plurality of hinged rods (36) being hinged on the plurality of connecting plates (35), an end of the plurality of hinged rods (36) away from the connecting plate (35) being hinged to a plurality of support plates (34), and a reel (37) being sleeved on the outer wall of the plurality of support plates (34).