Anti-back-rolling device of circular weft knitting machine cloth rolling machine

By designing anti-rolling devices on the cloth rolling machine, and using pressure sensors and large-diameter rubber rollers to increase the stroke, the problem of rewinding caused by uneven tension of the cloth rolling machine is solved, and production stability and equipment life are improved.

CN223239370UActive Publication Date: 2025-08-19RUDOLF (ZHANGZHOU) MACHINERY CO LTD
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Patent Information

Application Number
CN202422768978.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-19
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

During the rolling process, the cloth rolling machine is prone to rewinding due to uneven fabric tension or failure of the tension control system, which affects production efficiency and fabric quality, and severe bearing wear may damage the equipment.

Method used

A knitting round weft machine cloth rolling machine anti-rolling device is designed, including the main body, bracket, auxiliary roller, rubber roller, limit roller and anti-rolling mechanism. The cloth tension is monitored through the pressure sensor, combined with the large-diameter rubber roller and gear to increase the stroke, prevent rewinding, and remind the operator through the elastic telescopic rod and connector.

Benefits of technology

It effectively reduces the occurrence of rewinding, extends the service life of the equipment, improves production stability and fabric quality, and reduces the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile, and particularly relates to a circular weft knitting machine cloth rolling machine anti-back-rolling device which comprises a main body and a support, an auxiliary roller and a second rubber roller are rotationally connected to the inner side of the main body, a first rubber roller is installed on the inner side of the main body, the inner side of the support is rotationally connected with a wind-up roller, and an anti-back-rolling mechanism is installed on the inner side of the support. When cloth passes through the cloth roller, tension on the surface of the cloth can act on the cloth roller, the cloth roller drives the connecting piece to press the elastic telescopic rod downwards after being pressed, and when the surface tension of the cloth is increased and the connecting piece moves downwards until the connecting piece makes contact with the pressure sensor, the pressure sensor sends out a signal; meanwhile, the diameter of the first rubber roller and the diameter of the second rubber roller are larger than the common diameter specification, and the diameter of the first gear and the diameter of the second gear are correspondingly increased, so that the modulus and the stroke of the gears and the rubber rollers are increased, the service life of the gears and the rubber rollers is prolonged, and the occurrence of the back-rolling condition is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of textiles, in particular to an anti-rewinding device for a circular knitting machine. Background Art

[0002] In the textile industry, the stability and reliability of cloth winders are crucial to production efficiency and product quality. During the cloth winding process, the uniformity of the cloth tension plays a decisive role in the winding effect. Improper tension settings or malfunctions in the tension control system can lead to inconsistent tension on both sides of the cloth, which can easily cause uneven fabric sliding and, in turn, backwinding. The bearings of the cloth winder are key components that support and rotate the parts. Prolonged operation or lack of effective maintenance can lead to increased bearing wear and even failures, such as bearing imbalance and seizure. These can cause the cloth winder to backwind, which not only impacts production schedules but can also compromise fabric quality and potentially damage the equipment itself. Utility Model Content

[0003] In order to solve at least one of the above technical problems, the utility model provides a backwinding prevention device for a circular knitting machine.

[0004] The utility model achieves the above-mentioned purpose through the following technical scheme: a knitting circular knitting machine cloth winding machine anti-rewinding device, including a main body and a bracket, the inner side of the main body is rotatably connected to an auxiliary roller and a second rubber roller, the inner side of the main body is installed with a first rubber roller, the inner side of the bracket is rotatably connected to the winding roller, and the inner side of the bracket is installed with an anti-rewinding mechanism.

[0005] As a further solution of the utility model:

[0006] The anti-rewind mechanism includes an elastic telescopic rod, the end of the elastic telescopic rod is fixedly connected to a connecting piece, the side of the connecting piece is rotatably connected to the cloth winding roller, the side wall of the bracket is provided with a groove, the elastic telescopic rod is fixedly connected to the lower surface of the groove, and the side wall of the groove is fixedly connected to a pressure sensor that cooperates with the connecting piece.

[0007] As a further solution of the utility model:

[0008] The side surface of the winding roller is rotatably connected to the second limiting roller, and the second limiting roller is located above the cloth winding roller.

[0009] As a further solution of the utility model:

[0010] The inner side of the main body is rotatably connected to the first limiting roller, and the first limiting roller is located above the second rubber roller.

[0011] As a further solution of the utility model:

[0012] The surfaces of the first rubber roller and the second rubber roller abut against each other.

[0013] As a further solution of the utility model:

[0014] The first rubber roller and the second rubber roller are of the same model.

[0015] As a further solution of the utility model:

[0016] The diameters of the first rubber roller and the second rubber roller are larger than common diameter specifications.

[0017] As a further solution of the utility model:

[0018] The end of the first rubber roller is fixedly connected to the first gear, the end of the second rubber roller is fixedly connected to the second gear, the second gear is engaged with the first gear, and the second gear and the first gear are located outside the main body.

[0019] As a further solution of the utility model:

[0020] The end of the second rubber roller passes through the main body and is fixedly connected to a turntable.

[0021] As a further solution of the utility model:

[0022] The end of the first rubber roller is rotatably connected to the slider, the slider is slidably connected to the main body, and a convex portion is provided at the end of the slider, and the convex portion is fixedly connected to the main body through a bolt.

[0023] As a further solution of the utility model:

[0024] The beneficial effects of the present invention are as follows: when the cloth passes through the cloth winding roller, the tension on the cloth surface will act on the cloth winding roller. After being subjected to pressure, the cloth winding roller drives the connecting piece to press the elastic telescopic rod downward. When the surface tension of the cloth increases, the connecting piece moves downward until it contacts the pressure sensor. The pressure sensor sends a signal to remind the operator that rewinding is about to occur. At the same time, the diameters of the first rubber roller and the second rubber roller are larger than the common diameter specifications, and the corresponding diameters of the first gear and the second gear are also relatively larger, so that the module of the gear and the rubber roller is increased, the stroke is increased, the service life is increased, and the occurrence of rewinding is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the structure of the utility model;

[0026] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;

[0027] Figure 3 It is a side view structural diagram of the utility model.

[0028] Figure 4 This is a schematic structural diagram of the first rubber roller and the second rubber roller of the utility model.

[0029] In the figure: 1, main body; 2, first rubber roller; 3, second rubber roller; 4, auxiliary roller; 5, first limiting roller;

[0030] 6. Anti-rewind mechanism; 601. Cloth winding roller; 602. Second limiting roller; 603. Connector; 604. Groove; 605. Pressure sensor; 606. Elastic telescopic rod;

[0031] 7. Winding roller; 8. Bracket; 9. Second gear; 10. First gear. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Example 1

[0034] like Figures 1 to 4 As shown, a knitting circular knitting machine cloth winding machine anti-rewinding device includes a main body 1 and a bracket 8. The auxiliary roller 4 and the second rubber roller 3 are rotatably connected on the inner side of the main body 1, the first rubber roller 2 is installed on the inner side of the main body 1, the inner side of the bracket 8 is rotatably connected to the winding roller 7, the inner side of the bracket 8 is installed with an anti-rewinding mechanism 6, the inner side of the main body 1 is rotatably connected to the first limiting roller 5, and the first limiting roller 5 is located above the second rubber roller 3.

[0035] Example 2

[0036] In addition to all the technical features of the first embodiment, this embodiment also includes:

[0037] The anti-rewind mechanism 6 includes an elastic telescopic rod 606, the end of which is fixedly connected to the connecting piece 603, and the side of the connecting piece 603 is rotatably connected to the cloth winding roller 601. A groove 604 is provided on the side wall of the bracket 8, and the elastic telescopic rod 606 is fixedly connected to the lower surface of the groove 604. A pressure sensor 605 cooperating with the connecting piece 603 is fixedly connected to the side wall of the groove 604. The side of the winding roller 7 is rotatably connected to the second limiting roller 602. The second limiting roller 602 is located above the cloth winding roller 601. The tension on the surface of the cloth will act on the surface of the cloth winding roller 601. Therefore, the greater the tension on the surface of the cloth, the greater the pressure on the cloth winding roller 601. When the cloth winding roller 601 is subjected to pressure, the cloth winding roller 601 drives the connecting piece 603 to press the elastic telescopic rod 606 downward. When the connecting piece 603 contacts the pressure sensor 605, the pressure sensor sends a signal to alert the operator.

[0038] Example 3

[0039] In addition to all the technical features of the first embodiment, this embodiment also includes:

[0040] The surfaces of the first rubber roller 2 and the second rubber roller 3 are against each other. The first rubber roller 2 and the second rubber roller 3 have the same model. The diameters of the first rubber roller 2 and the second rubber roller 3 are larger than the common diameter specifications. The end of the second rubber roller 3 passes through the main body 1 and is fixedly connected to a turntable. The end of the first rubber roller 2 is fixedly connected to the first gear 10, and the end of the second rubber roller 3 is fixedly connected to the second gear 9. The second gear 9 is engaged with the first gear 10. The second gear 9 and the first gear 10 are located outside the main body 1. The end of the first rubber roller 2 is rotatably connected to the slider, and the slider is slidably connected to the main body 1. A convex portion is provided at the end of the slider, and the convex portion is fixedly connected to the main body 1 by a bolt. The diameters of the first rubber roller 2 and the second rubber roller 3 are larger than the common diameter specifications, which can increase the surface stroke of the first rubber roller 2 and the second rubber roller 3 and increase the service life.

[0041] Working principle: The cloth passes through the auxiliary roller 4, between the first rubber roller 2 and the second rubber roller, the cloth rolling roller 601 and the winding roller 7 in sequence. When the cloth passes between the first rubber roller 2 and the second rubber roller, if the cloth deviates, the first limiting roller 5 can limit the position of the cloth. When passing through the cloth rolling roller 601, the second limiting roller 602 is similar. If the surface tension of the cloth is too large, it may roll back. When the surface tension of the cloth increases, the cloth presses the cloth rolling roller 601, and the pressing of the cloth rolling roller 601 drives the connecting piece 603 to move downward, and the elastic telescopic rod 606 is compressed and contracted. When the surface tension of the cloth winding roller 601 reaches the expected value, the connecting piece 603 moves downward and contacts the pressure sensor 605. At this time, the pressure sensor 605 sends a signal to remind the staff to reduce the occurrence of backwinding. The end of the first rubber roller 2 is rotatably connected to the slider, and the slider is slidably connected to the main body 1. A convex portion is provided at the end of the slider, and the convex portion is fixedly connected to the main body 1 by a bolt, which can facilitate the staff to adjust and disassemble the position of the first rubber roller 2 for maintenance, so that the interval between the first rubber roller 2 and the second rubber roller 3 can be adjusted according to the different thickness of the cloth, and the applicability is wider.

[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A knitting circular knitting machine cloth winding machine anti-rewinding device, comprising a main body (1) and a bracket (8), wherein the main body (1) is rotatably connected to an auxiliary roller (4) and a second rubber roller (3), the main body (1) is provided with a first rubber roller (2) installed on the inside, and the bracket (8) is rotatably connected to a winding roller (7) on the inside, characterized in that: An anti-rewind mechanism (6) is installed inside the bracket (8).

2. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The anti-rewind mechanism (6) comprises an elastic telescopic rod (606), the end of the elastic telescopic rod (606) is fixedly connected to a connecting piece (603), the side of the connecting piece (603) is rotatably connected to the cloth rolling roller (601), a groove (604) is provided on the side wall of the bracket (8), the elastic telescopic rod (606) is fixedly connected to the lower surface of the groove (604), and a pressure sensor (605) that cooperates with the connecting piece (603) is fixedly connected to the side wall of the groove (604).

3. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The side surface of the winding roller (7) is rotatably connected to the second limiting roller (602), and the second limiting roller (602) is located above the cloth winding roller (601).

4. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The inner side of the main body (1) is rotatably connected to the first limiting roller (5), and the first limiting roller (5) is located above the second rubber roller (3).

5. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The surfaces of the first rubber roller (2) and the second rubber roller (3) abut against each other.

6. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The first rubber roller (2) and the second rubber roller (3) are of the same model.

7. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The diameters of the first rubber roller (2) and the second rubber roller (3) are larger than common diameter specifications.

8. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The end of the second rubber roller (3) passes through the main body (1) and is fixedly connected to a turntable.

9. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The end of the first rubber roller (2) is fixedly connected to the first gear (10), the end of the second rubber roller (3) is fixedly connected to the second gear (9), the second gear (9) is meshed with the first gear (10), and the second gear (9) and the first gear (10) are located outside the main body (1).

10. The anti-rewinding device for a circular knitting machine according to claim 1, characterized in that: The end of the first rubber roller (2) is rotatably connected to the slider, the slider is slidably connected to the main body (1), and a convex portion is provided at the end of the slider, which is fixedly connected to the main body (1) via a bolt.