Treatment system for injecting medicament into circulating cooling water

By introducing agent treatment components and spray systems into the circulating cooling water system, automatic proportional injection of medicine is achieved, scaling and corrosion problems in the circulating cooling water system are solved, and equipment efficiency and service life are improved.

CN223239908UActive Publication Date: 2025-08-19NINGXIA BAICHUAN TECH CO LTD
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Patent Information

Application Number
CN202421963877.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-19
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing circulating cooling water system lacks the automatic proportioning and drug injection treatment function, which leads to scale, corrosion and sludge in the heat exchange equipment, affecting efficiency and safety.

Method used

A drug treatment system injected into circulating cooling water is designed, including drug treatment components, metering pumps, PLC programmable logic controllers and external clamp flowmeters, to achieve automatic proportional injection of scale inhibitors, corrosion inhibitors and oxidants, combined with spray pipes and blowers to extend the water mist path and prevent filler blockage.

Benefits of technology

Automatic proportional drug injection treatment is realized, which improves the efficiency and service life of chemical heat exchange equipment, reduces the risk of loss and blockage, and ensures stable water quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a treatment system for injecting chemicals into circulating cooling water, which comprises a water tank, the top end of a support frame is fixedly connected with an air chamber, the front end of a hot water inlet pipe is longitudinally and fixedly connected with a plurality of groups of spraying pipes, the top ends of the spraying pipes are provided with a plurality of groups of nozzles, and the right side of the water tank is provided with a chemical treatment assembly for automatically injecting chemicals. According to the treatment system for injecting the chemical into the circulating cooling water, through the arrangement of the fixing frame, the chemical bottle, the metering pump, the chemical pumping pipe, the chemical feeding pipe, the outer clamping type flow meter, the PLC and the one-way valve, when the treatment system is used, the outer clamping type flow meter detects the flow of hot water and feeds data back to the PLC; according to a preset instruction, the PLC distributes the three sets of metering pumps to work according to the hot water flow, the metering pumps inject chemicals into hot water in the hot water inlet pipe, the function of automatic proportioning and chemical injection treatment is achieved, and the problem that the device does not have the function of automatic proportioning and chemical injection treatment is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of circulating cooling water systems, in particular to a circulating cooling water injection treatment system. Background Art

[0002] Circulating cooling water is an integral part of chemical production. The circulating water is pressurized by the circulating water pump and sent to the heat exchangers of the production equipment. After use, the temperature rises. Most of the circulating water returns to the cooling tower nozzle, is atomized and sprayed, and is directly cooled by heat exchange with the air before returning to the circulating water pool.

[0003] Due to the repeated use of water, salts in the water are concentrated, CO2 is lost, and dust in the air enters the circulating water, causing microorganisms to multiply in large numbers, causing scaling, corrosion and slime in the heat exchange equipment, and ultimately leading to a decrease in the heat exchange efficiency of the heat exchange equipment or accidents. Regular cleaning and descaling are required, which is cumbersome and will affect production efficiency. It does not have the function of automatic proportioning and injection treatment.

[0004] Now, a new type of circulating cooling water injection treatment system is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a system for injecting reagents into circulating cooling water to solve the problem that the above-mentioned background technology does not have the function of automatic proportioning and injection processing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circulating cooling water injection drug treatment system, comprising a water pool, four corners of the bottom end of the water pool are respectively vertically fixedly connected to support frames, the top of the support frame is fixedly connected to an air chamber, the rear end of the right side of the air chamber is fixedly connected to a hot water inlet pipe, the front end of the hot water inlet pipe is longitudinally fixedly connected to multiple groups of spray pipes, the top of the spray pipe is equipped with multiple groups of nozzles, the top of the air chamber is equipped with an exhaust fan, the bottom end of the air chamber is provided with a packing layer, the left side of the water pool is fixedly connected to a water outlet pipe, and the right side of the water pool is provided with a drug treatment component for automatic drug injection.

[0007] The drug processing component includes a fixed frame, which is fixedly connected to the right side of the water pool. Three groups of drug bottles are horizontally placed at the bottom end of the fixed frame. Three groups of metering pumps are installed on the top of the fixed frame. The bottom end of the metering pump is provided with a drug extraction pipe, and the top end of the metering pump is provided with a drug delivery pipe. A PLC programmable logic controller is installed on the right side of the top of the fixed frame. The outside of the hot water inlet pipe is connected with an external clamp-type flow meter, and the top of the hot water inlet pipe is connected with three groups of one-way valves.

[0008] Preferably, the bottom end of the drug extraction tube passes through the top end of the medicine bottle and extends into the interior, and the bottom end of the drug extraction tube is in contact with the bottom end of the interior of the medicine bottle.

[0009] Preferably, the interiors of the drug extraction pipe, the drug delivery pipe, and the one-way valve are connected, and the interiors of the one-way valve and the hot water inlet pipe are connected.

[0010] Preferably, the metering pump, the clamp-on flow meter, and the PLC programmable logic controller are electrically connected, and the inner diameter of the clamp-on flow meter is matched with the outer diameter of the hot water inlet pipe.

[0011] Preferably, a fixing plate is transversely fixedly connected between the two sides of the interior of the air chamber, a plurality of metal tubes are fixedly connected to the bottom end of the fixing plate, and a plurality of blowers are installed on the left side of the air chamber.

[0012] Preferably, the metal tubes are arranged at equal intervals, the metal tubes pass through the upper and lower ends of the fixing plate, and there are gaps between the front and rear ends of the fixing plate and the front and rear ends inside the air chamber.

[0013] Preferably, a plurality of water pipes are installed at the bottom end of the air chamber, a bell mouth is welded at the top end of the water pipe, and a hemispherical cover is sleeved on the top end of the bell mouth.

[0014] Preferably, the bottom end of the water pipe is lower than the bottom end of the air chamber, and the interior of the hemispherical cover is evenly provided with fine holes.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the circulating cooling water injection treatment system not only realizes the function of automatic proportioning and injection treatment, but also realizes the function of extending the path to reduce loss and preventing the packing from being blocked;

[0016] (1) The apparatus is provided with a fixing frame, a medicine bottle, a metering pump, a medicine extraction pipe, a medicine delivery pipe, an external clamp-on flow meter, a PLC programmable logic controller and a one-way valve. When in use, the hot water returned from the heat exchange equipment enters the air chamber along the hot water inlet pipe, and a fine water mist is sprayed from the nozzle at the top of the spray pipe. The atomized hot water and the air directly exchange heat and cool down, and flow into the water pool after being filtered by the filler. When the hot water flows along the hot water inlet pipe, the external clamp-on flow meter detects the flow rate of the hot water and feeds the data back to the PLC programmable logic controller. The PLC programmable logic controller allocates three groups of metering pumps to work according to the preset instructions based on the hot water flow rate. The three groups of medicine bottles are respectively filled with scale inhibitors, corrosion inhibitors and oxidants. The metering pumps pump the medicines through the medicine extraction pipe and the medicine delivery pipe to the one-way valve and directly inject them into the hot water in the hot water in the hot water inlet pipe, thereby ensuring the stability of the water quality, improving the efficiency and service life of the chemical heat exchange equipment, and realizing the function of automatic proportioning and injection processing;

[0017] (2) By providing a fixed plate, a metal tube, a blower, a spray pipe and a nozzle, when in use, the nozzle on the top of the spray pipe sprays fine water mist upwards, prolonging the contact time between the water mist and the air, the blower blows the external cold air into the air chamber to cool the water mist, and the exhaust fan discharges the hot and humid air in the air chamber. When the hot and humid air is discharged upwards, it must first pass through the metal tube on the fixed plate. The cold metal tube prolongs the upward movement path of the water mist and can condense water vapor into water droplets that drip downwards, reducing water loss, thus achieving the function of extending the path and reducing loss;

[0018] (3) By providing a water guide pipe, a bell mouth and a hemispherical cover, when in use, the cooled water flows downward along the filler layer, the upwardly protruding hemispherical cover can increase the contact surface with the filler, and the fine holes facilitate the infiltration of water flow, reducing the probability of blockage. The water flow is guided through the bell mouth and discharged downward from the water guide pipe, thereby preventing the filler from being blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0020] Figure 2 This is a schematic diagram of the top view of the fixed plate of the utility model;

[0021] Figure 3 For the utility model Figure 1 A schematic diagram of the enlarged structure of the local section at point A in the middle;

[0022] Figure 4 It is a schematic diagram of an enlarged front cross-section structure of the bell mouth of the present invention.

[0023] In the figure: 1. Water tank; 2. Support frame; 3. Fixed frame; 4. Medicine bottle; 5. Metering pump; 6. Medicine extraction pipe; 7. Medicine delivery pipe; 8. External clamp-on flow meter; 9. PLC programmable logic controller; 10. One-way valve; 11. Hot water inlet pipe; 12. Air chamber; 13. Exhaust fan; 14. Fixed plate; 15. Metal pipe; 16. Blower; 17. Spray pipe; 18. Nozzle; 19. Packing layer; 20. Water guide pipe; 21. Bell mouth; 22. Hemispherical cover; 23. Water outlet pipe. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1: Please refer to Figure 1-4 , a pharmaceutical treatment system for injecting pharmaceuticals into circulating cooling water includes a water pool 1, four corners of the bottom end of the water pool 1 are vertically fixedly connected to support frames 2, the top of the support frame 2 is fixedly connected to an air chamber 12, the rear end of the right side of the air chamber 12 is fixedly connected to a hot water inlet pipe 11, the front end of the hot water inlet pipe 11 is longitudinally fixedly connected to multiple groups of spray pipes 17, the top of the spray pipe 17 is equipped with multiple groups of nozzles 18, the top of the air chamber 12 is equipped with an exhaust fan 13, the bottom end of the air chamber 12 is provided with a packing layer 19, the left side of the water pool 1 is fixedly connected to a water outlet pipe 23, and the right side of the water pool 1 is provided with a pharmaceutical treatment component for automatic injection;

[0026] See also Figure 1-4 , the circulating cooling water injection reagent treatment system also includes a reagent treatment component, which includes a fixed frame 3, the fixed frame 3 is fixedly connected to the right side of the water pool 1, and three groups of reagent bottles 4 are horizontally placed at the bottom end of the fixed frame 3. Three groups of metering pumps 5 are installed on the top of the fixed frame 3. The bottom end of the metering pump 5 is provided with a drug extraction pipe 6, and the top of the metering pump 5 is provided with a drug delivery pipe 7. A PLC programmable logic controller 9 is installed on the right side of the top of the fixed frame 3. The outside of the hot water inlet pipe 11 is sleeved with an external clamp-on flow meter 8, and the top of the hot water inlet pipe 11 is plugged with three groups of one-way valves 10;

[0027] The bottom end of the drug extraction tube 6 passes through the top of the medicine bottle 4 and extends into the interior. The bottom end of the drug extraction tube 6 contacts the bottom end of the interior of the medicine bottle 4. The drug extraction tube 6, the drug delivery tube 7, and the interior of the one-way valve 10 are connected. The one-way valve 10 and the interior of the hot water inlet pipe 11 are connected. The metering pump 5, the external clamp-on flow meter 8, and the PLC programmable logic controller 9 are electrically connected. The inner diameter of the external clamp-on flow meter 8 is adapted to the outer diameter of the hot water inlet pipe 11, and the drug can be automatically dispensed to improve the water quality.

[0028] Specifically, if Figure 1 and Figure 3 As shown, the external clamp-on flow meter 8 detects the flow of hot water and feeds the data back to the PLC programmable logic controller 9. The PLC programmable logic controller 9 adjusts the three groups of metering pumps 5 according to the preset instructions and the flow of hot water. The three groups of chemical bottles 4 are respectively filled with scale inhibitors, corrosion inhibitors and oxidants. The metering pumps 5 pump the chemicals through the drug extraction pipe 6 and the drug delivery pipe 7 to the one-way valve 10, and directly inject them into the hot water in the hot water inlet pipe 11, thereby ensuring the stability of water quality and improving the efficiency and service life of the chemical heat exchange equipment.

[0029] Example 2: A fixing plate 14 is fixedly connected transversely between the two sides of the interior of the air chamber 12. A plurality of metal tubes 15 are fixedly connected to the bottom end of the fixing plate 14. A plurality of blowers 16 are installed on the left side of the air chamber 12. The metal tubes 15 are arranged at equal intervals and pass through the upper and lower ends of the fixing plate 14. There is a gap between the front and rear ends of the fixing plate 14 and the front and rear ends of the interior of the air chamber 12, which can reduce water loss and improve cooling efficiency.

[0030] Specifically, if Figure 1 and Figure 2 As shown, the blower 16 blows external cold air into the air chamber 12 to cool the water mist, and the exhaust fan 13 discharges the hot and humid air in the air chamber 12. When the hot and humid air is discharged upward, it must first pass through the metal pipe 15 on the fixed plate 14. The cold metal pipe 15 extends the upward movement path of the water mist on the one hand, and at the same time allows the water vapor to condense into water droplets and drip downward, reducing water loss.

[0031] Example 3: Multiple groups of water pipes 20 are installed at the bottom end of the air chamber 12. The top of the water pipes 20 is welded with a bell mouth 21. The top of the bell mouth 21 is sleeved with a hemispherical cover 22. The bottom end of the water pipes 20 is lower than the bottom end of the air chamber 12. The interior of the hemispherical cover 22 is evenly provided with fine holes to prevent the filler from clogging the water outlet and ensure the water guiding capacity.

[0032] Specifically, if Figure 1 and Figure 4 As shown, the upwardly protruding hemispherical cover 22 can increase the contact surface with the filler, and the fine holes facilitate the infiltration of water flow, reducing the probability of blockage. The incoming water flow is guided through the bell mouth 21 and discharged downward from the water pipe 20.

[0033] Working principle: When the present invention is in use, first, the hot water returned from the heat exchange equipment enters the air chamber 12 along the hot water inlet pipe 11, and fine water mist is sprayed out from the nozzle 18 at the top of the spray pipe 17. The atomized hot water and air directly exchange heat and cool down, and flow into the water pool 1 after being filtered by the filler. When the hot water flows along the hot water inlet pipe 11, the external clamp-on flow meter 8 detects the flow rate of the hot water and feeds the data back to the PLC programmable logic controller 9. The PLC programmable logic controller 9 allocates three groups of metering pumps 5 to work according to the preset instructions and the hot water flow rate. The three groups of medicine bottles 4 are respectively filled with scale inhibitors, corrosion inhibitors and oxidants. The metering pump 5 pumps the medicine through the medicine extraction pipe 6 and the medicine delivery pipe 7 to the one-way valve 10, and directly injects it into the hot water in the hot water in the hot water inlet pipe 11, ensuring the stability of the water quality and improving the efficiency and service life of the chemical heat exchange equipment. The nozzle 18 at the top of the spray pipe 17 sprays a fine mist upward, extending the contact time between the mist and the air. The blower 16 blows cold air from the outside into the air chamber 12 to cool the mist. The exhaust fan 13 exhausts the hot and humid air in the air chamber 12. When the hot and humid air is discharged upward, it must first pass through the metal pipe 15 on the fixed plate 14. The cold metal pipe 15 not only extends the upward movement path of the mist, but also allows the water vapor to condense into water droplets and drip downward, reducing water loss. The cooled water flow seeps down along the packing layer 19. The upwardly protruding hemispherical cover 22 can increase the contact surface with the packing. The fine holes facilitate the infiltration of water flow and reduce the probability of blockage. The incoming water flow is guided through the bell mouth 21 and discharged downward from the water pipe 20.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A system for treating a circulating cooling water with a reagent injection, comprising a water tank (1), characterized in that: The four corners of the bottom end of the water pool (1) are respectively vertically fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to an air chamber (12), the rear end of the right side of the air chamber (12) is fixedly connected to a hot water inlet pipe (11), the front end of the hot water inlet pipe (11) is longitudinally fixedly connected to a plurality of spray pipes (17), the top end of the spray pipe (17) is equipped with a plurality of nozzles (18), the top end of the air chamber (12) is equipped with an exhaust fan (13), the bottom end of the air chamber (12) is provided with a packing layer (19), the left side of the water pool (1) is fixedly connected to a water outlet pipe (23), and the right side of the water pool (1) is provided with a medicine processing component for automatic injection of medicine; The drug processing component comprises a fixed frame (3), the fixed frame (3) is fixedly connected to the right side of the pool (1), three groups of drug bottles (4) are horizontally placed at the bottom end of the fixed frame (3), three groups of metering pumps (5) are installed at the top end of the fixed frame (3), the bottom end of the metering pump (5) is provided with a drug extraction pipe (6), the top end of the metering pump (5) is provided with a drug delivery pipe (7), a PLC programmable logic controller (9) is installed on the right side of the top end of the fixed frame (3), the outside of the hot water inlet pipe (11) is sleeved with an external clamp-on flow meter (8), and the top end of the hot water inlet pipe (11) is plugged with three groups of one-way valves (10).

2. The system for injecting chemicals into circulating cooling water according to claim 1, characterized in that: The bottom end of the drug extraction tube (6) passes through the top end of the medicine bottle (4) and extends into the interior, and the bottom end of the drug extraction tube (6) contacts the bottom end inside the medicine bottle (4).

3. The system for treating circulating cooling water with a chemical injection according to claim 1, characterized in that: The interiors of the medicine extraction pipe (6), the medicine delivery pipe (7), and the one-way valve (10) are interconnected, and the interiors of the one-way valve (10) and the hot water inlet pipe (11) are interconnected.

4. The system for treating circulating cooling water by injecting chemicals according to claim 1, characterized in that: The metering pump (5), the clamp-on flow meter (8), and the PLC programmable logic controller (9) are electrically connected, and the inner diameter of the clamp-on flow meter (8) is adapted to the outer diameter of the hot water inlet pipe (11).

5. The system for treating circulating cooling water by injecting chemicals according to claim 1, characterized in that: A fixing plate (14) is transversely fixedly connected between the two sides of the interior of the air chamber (12), and a plurality of metal tubes (15) are fixedly connected to the bottom end of the fixing plate (14). A plurality of blowers (16) are installed on the left side of the air chamber (12).

6. The system for treating circulating cooling water by injecting chemicals according to claim 5, characterized in that: The metal tubes (15) are arranged at equal intervals. The metal tubes (15) pass through the upper and lower ends of the fixing plate (14). There are gaps between the front and rear ends of the fixing plate (14) and the front and rear ends inside the air chamber (12).

7. The system for treating circulating cooling water by injecting chemicals according to claim 1, characterized in that: A plurality of water pipes (20) are installed at the bottom end of the air chamber (12), a bell mouth (21) is welded at the top end of the water pipe (20), and a hemispherical cover (22) is sleeved at the top end of the bell mouth (21).

8. The system for treating circulating cooling water by injecting chemicals according to claim 7, characterized in that: The bottom end of the water pipe (20) is lower than the bottom end of the air chamber (12), and the interior of the hemispherical cover (22) is evenly provided with fine holes.