Uniform coating device for photovoltaic glass panel

By designing a uniform coating device for photovoltaic glass panels, and using components such as spray pipes, bellows and diversion blades to control the airflow, the corrugated problem during the drying process is solved, and the uniformity of the film and the quality of the photovoltaic glass are improved.

CN223239995UActive Publication Date: 2025-08-19CORNUCOPIA GRP CO LTD
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Patent Information

Application Number
CN202421997258.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-08-19
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

During the photovoltaic glass coating process, drying wind blowing is not controlled and it is likely to cause the film to form a corrugated shape, affecting the quality and performance of the photovoltaic glass.

Method used

A uniform coating device for photovoltaic glass panels is designed, using components such as spray pipes, bellows, fans, surface drying rods, air outlets and diversion blades to control the distribution of airflow, reduce vortex and airflow loss, and ensure uniform drying of the film.

Benefits of technology

Effectively avoid or reduce the corrugated shape formed by the film material under wind, improve the drying effect of the film, and ensure the quality and performance of photovoltaic glass.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223239995U_ABST
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Abstract

The utility model discloses a photovoltaic glass panel uniform coating device which comprises a coating platform, a spraying pipe is arranged at the top of the coating platform, an air bellow is fixedly mounted on the coating platform, a fan is fixedly mounted in the air bellow, a surface drying rod is fixedly mounted on the air bellow, the surface drying rod is transversely erected on the coating platform, and the surface drying rod is fixedly mounted on the coating platform. The surface drying rod is provided with closely arranged air outlets, first guide vanes are rotatably installed on the inner sides of the air outlets, a support is fixedly installed on the top of the film coating platform, and a gear motor is fixedly installed on the support. According to the utility model, the loss of airflow and the generation of vortex are reduced, and meanwhile, gaps among the first guide vanes disperse air, thereby facilitating the uniform distribution of air, effectively avoiding or reducing the corrugation of a thin film material on a photovoltaic glass panel caused by wind power, and improving the surface drying effect of the thin film.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic glass coating processing, in particular to a photovoltaic glass panel uniform coating device. Background Art

[0002] Photovoltaic glass coating surface drying refers to the process of drying and curing the film after it is applied to the surface of the photovoltaic glass. This process is crucial to ensuring the quality and performance of the film, as it directly affects the photovoltaic cell's photoelectric conversion efficiency and long-term stability.

[0003] If the drying wind is not controlled during the drying process of the photovoltaic glass coating, it is easy to cause the dry coating to form corrugated bumps due to the wind, affecting the quality of the photovoltaic glass coating, and thus causing the photovoltaic glass to be unqualified and unusable. Utility Model Content

[0004] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a uniform coating device for photovoltaic glass panels, which effectively avoids or reduces the corrugation of the thin film material on the photovoltaic glass panel caused by wind force, thereby improving the surface drying effect of the film.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A device for uniformly coating a photovoltaic glass panel comprises a spray tube provided on the top of a coating platform, a bellows fixedly mounted on the coating platform, a fan fixedly mounted inside the bellows, a surface-drying rod fixedly mounted on the bellows, and the surface-drying rod is horizontally mounted on the coating platform, closely arranged air outlets are provided on the surface-drying rod, a first guide vane is rotatably mounted on the inner side of the air outlet, a bracket is fixedly mounted on the top of the coating platform, a reduction motor is fixedly mounted on the bracket, a flat film roller is rotatably mounted on the bracket, the output shaft of the reduction motor is fixedly connected to the main shaft of the flat film roller, and the flat film roller is located between the spray tube and the surface-drying rod.

[0007] As a further description of the above technical solution:

[0008] A partition is fixedly mounted on the bellows, a second guide vane is fixedly mounted on the partition, the fan and the second guide vane are respectively located on both sides of the partition, a heating wire is fixedly mounted inside the bellows, and the heating wire is located between the partition and the fan.

[0009] As a further description of the above technical solution:

[0010] A pattern cleaning roller is rotatably mounted on the bracket, and the bottom of the pattern cleaning roller contacts the flat film roller.

[0011] As a further description of the above technical solution:

[0012] The bracket includes two vertical plates, two sliders are slidably installed on the two vertical plates, the flat film roller and the grain cleaning roller are rotatably installed between the two sliders, and the two vertical plates are threadedly connected with an adjusting screw, the bottom end of the adjusting screw is rotatably connected to the slider, and the reduction motor is fixedly installed on the slider.

[0013] As a further description of the above technical solution:

[0014] The air outlet is inclined downward, and the inclined direction is toward the flat film roller.

[0015] Compared with the prior art, the advantages of the present invention are:

[0016] This solution reduces the loss of air flow and the generation of vortices. At the same time, the gaps between the first guide blades disperse the air, which helps to evenly distribute the air, effectively avoiding or reducing the corrugation of the film material on the photovoltaic glass panel caused by wind force, and improving the surface drying effect of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the bellows of the utility model from the right side;

[0019] Description of the numbers in the figure:

[0020] 1. Coating platform; 2. Spray tube; 3. Bellows; 4. Fan; 5. Surface drying rod; 6. Air outlet; 7. First guide vane; 8. Bracket; 81. Vertical plate; 82. Slider; 83. Adjusting screw; 9. Reducer motor; 10. Flat film roller; 11. Partition; 12. Second guide vane; 13. Cleaning roller; 14. Heating wire. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0022] See also Figure 1 and Figure 2In the utility model, a photovoltaic glass panel uniform coating device includes a coating platform 1 with a spray tube 2 provided on the top, a bellows 3 fixedly installed on the coating platform 1, a fan 4 fixedly installed inside the bellows 3, a surface drying rod 5 fixedly installed on the bellows 3, and the surface drying rod 5 is horizontally mounted on the coating platform 1, and a closely arranged air outlet 6 is provided on the surface drying rod 5, and a first guide blade 7 is rotatably installed on the inner side of the air outlet 6, a bracket 8 is fixedly installed on the top of the coating platform 1, a reduction motor 9 is fixedly installed on the bracket 8, and a flat film roller 10 is rotatably installed on the bracket 8, the output shaft of the reduction motor 9 is fixedly connected to the main shaft of the flat film roller 10, and the flat film roller 10 is located between the spray tube 2 and the surface drying rod 5.

[0023] In the utility model, a thin film material is sprayed on the photovoltaic glass panel transmitted to the coating platform 1 through a spray tube 2, and then passes through a flat film roller 10, wherein the reduction motor 9 drives the flat film roller 10 to rotate at the same speed as the speed of the photovoltaic glass panel transmitting the glass. Then, the thin film material on the photovoltaic glass panel passes through the flat film roller 10, which can balance the uniformity of the thin film material to a certain extent. The fan 4 inside the bellows 3 is energized to work, and the external air is drawn into the inside of the bellows 3, and then introduced into the surface drying rod 5 and discharged through the air outlet 6. When discharged through the air outlet 6, it will pass through the first guide blade 7, and the first guide blade 7 is used to guide the passing air in an orderly manner, reducing the loss of airflow and the generation of vortexes. At the same time, the gaps between the blades of the first guide blade 7 disperse the air, which helps to evenly distribute the air, effectively avoid or reduce the corrugation of the thin film material on the photovoltaic glass panel caused by wind force, and improve the surface drying effect of the film.

[0024] Among them: a partition 11 is fixedly installed on the wind box 3, a second guide blade 12 is fixedly installed on the partition 11, the fan 4 and the second guide blade 12 are respectively located on both sides of the partition 11, and a heating wire 14 is fixedly installed inside the wind box 3, and the heating wire 14 is located between the partition 11 and the fan 4.

[0025] In the present invention, the air sucked in by the blower 4 is heated by the heating wire 14 and then mixed after passing through the second guide blade 12 to ensure the uniformity of the air heat, thereby improving the drying and solidification effect of the surface drying rod 5 on the film.

[0026] Wherein: a pattern cleaning roller 13 is rotatably mounted on the bracket 8 , and the bottom of the pattern cleaning roller 13 is in contact with the flat film roller 10 .

[0027] In the present invention, the thin film material adhered to the flat film roller 10 is cleaned by the cleaning roller 13 to ensure the flat film roller 10 has a smoothing effect on the thin film material on the photovoltaic glass panel.

[0028] Among them: the bracket 8 includes two vertical plates 81, two sliders 82 are slidably installed on the two vertical plates 81, the flat film roller 10 and the pattern cleaning roller 13 are rotatably installed between the two sliders 82, and the two vertical plates 81 are threadedly connected with an adjusting screw 83, the bottom end of the adjusting screw 83 is rotatably connected to the slider 82, and the reduction motor 9 is fixedly installed on the slider 82.

[0029] In the present invention, the height of the slider 82 on the vertical plate 81 is adjusted by rotating the adjusting screw 83, thereby changing the height of the flat film roller 10 and the cleaning roller 13 to adapt to the thickness of the photovoltaic glass panel and the film thickness.

[0030] The air outlet 6 is tilted downward, and the tilt direction is toward the flat film roller 10 .

[0031] In the present invention, it is ensured that the air outlet 6 can blow toward the film on the photovoltaic glass panel.

[0032] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solution and its improved concepts shall be covered by the scope of protection of the present invention.

Claims

1. A photovoltaic glass panel uniform coating device, comprising a coating platform (1) with a spraying pipe (2) arranged on top, characterized in that: A bellows (3) is fixedly mounted on the coating platform (1), a fan (4) is fixedly mounted inside the bellows (3), a surface drying rod (5) is fixedly mounted on the bellows (3), and the surface drying rod (5) is horizontally mounted on the coating platform (1), and closely arranged air outlets (6) are provided on the surface drying rod (5), and a first guide vane (7) is rotatably mounted on the inner side of the air outlet (6), a bracket (8) is fixedly mounted on the top of the coating platform (1), a reduction motor (9) is fixedly mounted on the bracket (8), and a flat film roller (10) is rotatably mounted on the bracket (8), the output shaft of the reduction motor (9) is fixedly connected to the main shaft of the flat film roller (10), and the flat film roller (10) is located between the spray pipe (2) and the surface drying rod (5).

2. The photovoltaic glass panel uniform coating device according to claim 1, characterized in that: A partition (11) is fixedly mounted on the wind box (3), a second guide vane (12) is fixedly mounted on the partition (11), the fan (4) and the second guide vane (12) are respectively located on both sides of the partition (11), a heating wire (14) is fixedly mounted inside the wind box (3), and the heating wire (14) is located between the partition (11) and the fan (4).

3. The photovoltaic glass panel uniform coating device according to claim 1, characterized in that: A pattern cleaning roller (13) is rotatably mounted on the bracket (8), and the bottom of the pattern cleaning roller (13) is in contact with the flat film roller (10).

4. The photovoltaic glass panel uniform coating device according to claim 1, characterized in that: The bracket (8) includes two vertical plates (81), two sliders (82) are slidably mounted on the two vertical plates (81), the flat film roller (10) and the pattern cleaning roller (13) are both rotatably mounted between the two sliders (82), and the two vertical plates (81) are both threadedly connected with an adjusting screw (83), the bottom end of the adjusting screw (83) is rotatably connected to the slider (82), and the reduction motor (9) is fixedly mounted on the slider (82).

5. The photovoltaic glass panel uniform coating device according to claim 1, characterized in that: The air outlet (6) is inclined downward, and the inclination direction is toward the flat film roller (10).