Pellet chain grate machine grate plate reset state monitoring device
By designing a grate reset state monitoring device for the pellet chain grate machine, the grate reset state is automatically detected and alarmed, which solves the problem of the grate not reset and improves detection efficiency and flexibility.
Patent Information
- Application Number
- CN202422742363.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the use of existing pellet chain grate grate, some grate plates cannot be reset in time and require manual inspection, which is inefficient and easy to miss inspection.
A pellet chain grate grate reset state monitoring device is designed, including a support frame, a monitoring mechanism, an alarm and an adjustment bracket. Through the cooperation of contact sheets and buffer pads, the reset state of the grate is automatically detected and the alarm is activated when it is not reset. The support frame can adjust the height to adapt to the height of different grate plates.
Automatic monitoring and alarm of grate reset status is realized, the efficiency and flexibility of grate reset detection is improved, and the need for manual inspection is reduced.
Smart Images

Figure CN223240137U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pellet chain grates, in particular to a device for monitoring the reset state of a grate plate of a pellet chain grate. Background Art
[0002] Pellet grate plates are components used in pellet chains to clean and convey pellets (a granular material such as ore). The plates are plate-like components attached to the chain, and the movement of the chain removes the pellets from the hopper or conveyor equipment and conveys them to the next process step or container. These plates are typically designed to take into account the size and shape of the granular material to ensure efficient cleaning and conveying.
[0003] There are at least the following disadvantages in the use of existing pellet chain grate plates: during use, some of the existing pellet chain grate plates often cannot be reset in time and need to be manually inspected and reset. This is not only prone to missed inspections, but also has low manual inspection efficiency. Therefore, we have introduced a pellet chain grate plate reset status monitoring device. Utility Model Content
[0004] The main purpose of the utility model is to provide a device for monitoring the reset state of a pellet chain grate, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for monitoring the reset status of a pellet chain grate machine grate plate comprises a support frame, the upper end of the support frame is movably connected to a monitoring mechanism, the upper part of the monitoring mechanism is provided with a grate plate body, the lower front end of the support frame is fixedly connected to an alarm, the left and right ends of the support frame are slidably connected to adjustment brackets, both of the two adjustment brackets are "U"-shaped structures, and a plurality of adjustment holes are provided at one end of the two adjustment brackets away from each other, the lower ends of the two adjustment brackets are commonly fixedly connected to a base, and the upper left and upper right parts of the base are provided with mounting holes that pass through from top to bottom.
[0007] Preferably, the monitoring mechanism includes a movable plate, which is tilted, a protrusion is fixedly connected to the middle of the rear end of the movable plate, a second contact piece is fixedly connected to the lower rear end of the movable plate, and a buffer pad is movably connected to the upper end of the movable plate.
[0008] Preferably, the buffer pad is an "L"-shaped structure, with two No. 1 round holes on the upper end of the buffer pad and two No. 2 round holes on the lower front end of the buffer pad. Screws are inserted into the two No. 2 round holes and the two No. 1 round holes for active connection.
[0009] Preferably, the four screws all pass through the buffer pad and are threadedly connected to the movable plate.
[0010] By adopting the above technical solution: the buffer pad is made of rubber material, which can avoid impact damage to the grate plate during contact.
[0011] Preferably, the lower left and right ends of the support frame are both threadedly connected to limit bolts, the upper end of the support frame is provided with a groove, the left and right groove walls of the groove are both provided with rotating holes, and the upper front end of the support frame is fixedly connected to a No. 1 contact piece.
[0012] By adopting the above technical solution, the groove can enable the protrusion to be rotated and adjusted inside the groove.
[0013] Preferably, the movable plate is movably connected to the two rotating holes via a rotating shaft.
[0014] Preferably, the two limiting bolts are respectively inserted and movably connected with the adjustment holes on the two adjustment brackets.
[0015] By adopting the above technical solution: after the limit bolt is inserted into the adjustment hole, the support frame will no longer move up and down for adjustment.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. In the utility model, by arranging the monitoring mechanism at the lower part of the grate plate body, when the grate plate body is not reset, the unreset grate plate body does not contact the buffer pad, so that the angle of the movable plate is adjusted. During the adjustment process, the second contact piece contacts the support frame. After the second contact piece contacts the first contact piece, the alarm is activated to serve as an alarm to the staff;
[0018] 2. In the present invention, the support frame is slid and raised in two adjustment brackets, and then the limit bolts are inserted into the adjustment holes at different height positions to limit the support frame, so that the height of the support frame can be adjusted, thereby improving the flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a pellet chain grate machine grate plate reset status monitoring device of the present utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of a support frame of a pellet chain grate machine grate plate reset status monitoring device of the present utility model;
[0021] Figure 3 This is a schematic diagram of the overall structure of a monitoring mechanism of a pellet chain grate machine grate plate reset status monitoring device of the present utility model;
[0022] Figure 4 The utility model is a schematic diagram of the overall structure of a buffer pad of a pellet chain grate machine grate plate reset status monitoring device.
[0023] In the figure: 1. Support frame; 2. Grate body; 3. Adjustment bracket; 4. Adjustment hole; 5. Base; 6. Mounting hole; 7. Alarm; 8. Monitoring mechanism; 11. Contact piece No. 1; 12. Groove; 13. Limit bolt; 14. Rotating hole; 81. Movable plate; 82. Bump; 83. Contact piece No. 2; 84. Buffer pad; 841. Round hole No. 1; 842. Screw; 843. Round hole No. 2. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0027] See also Figure 1-4 , the utility model provides a technical solution:
[0028] A device for monitoring the reset status of a pellet chain grate machine grate plate comprises a support frame 1, the upper end of the support frame 1 is movably connected to a monitoring mechanism 8, a grate plate body 2 is provided on the upper part of the monitoring mechanism 8, an alarm 7 is fixedly connected to the lower front end of the support frame 1, the left and right ends of the support frame 1 are slidably connected to adjustment brackets 3, both of which are "U"-shaped structures, and a plurality of adjustment holes 4 are provided at the ends of the two adjustment brackets 3 that are away from each other, the lower ends of the two adjustment brackets 3 are commonly fixedly connected to a base 5, and the upper left and upper right parts of the base 5 are provided with mounting holes 6 that pass through from top to bottom.
[0029] In this embodiment, the monitoring mechanism 8 includes a movable plate 81, which is arranged at an angle. A protrusion 82 is fixedly connected to the middle part of the rear end of the movable plate 81, a No. 2 contact piece 83 is fixedly connected to the lower part of the rear end of the movable plate 81, and a buffer pad 84 is movably connected to the upper end of the movable plate 81; the buffer pad 84 is an "L"-shaped structure, with two No. 1 circular holes 841 opened at the upper end of the buffer pad 84, and two No. 2 circular holes 843 opened at the lower front end of the buffer pad 84, and screws 842 are movably inserted into the two No. 2 circular holes 843 and the two No. 1 circular holes 841; the four screws 842 are all threaded through the buffer pad 84 and are connected to the movable plate 81.
[0030] Through the above scheme: the unreset grate plate body 2 will not contact the movable plate 81, so that the angle of the movable plate 81 is adjusted, and the second contact piece 83 is in contact with the first contact piece 11. After the two contact, the circuit is closed, the alarm 7 is activated, and an audible and visual alarm is generated to warn the staff.
[0031] In this embodiment, the lower left and right ends of the support frame 1 are both threadedly connected with limit bolts 13, the upper end of the support frame 1 is provided with a groove 12, and the left and right groove walls of the groove 12 are both provided with rotating holes 14, and the upper front end of the support frame 1 is fixedly connected to a contact piece No. 1 1; the movable plate 81 is movably connected to the two rotating holes 14 through a rotating shaft; the two limit bolts 13 are respectively movably connected to the adjustment holes 4 on the two adjustment brackets 3.
[0032] Through the above solution: the support frame 1 is adjusted in height on the two adjustment brackets 3, and the support frame 1 is limited by two limit bolts 13, so that the entire device can adapt to the height of the grate plate, thereby improving the flexibility of use.
[0033] It should be noted that the present invention is a device for monitoring the reset status of the grate plates of a pellet chain grate machine. During use, when the grate plate body 2 is in its normal operating position, or reset state, it contacts the buffer pad 84. However, if the grate plate body 2 is not reset, it does not contact the buffer pad 84. When the grate plate body 2 is not reset, the angle of the movable plate 81 changes due to the lack of contact with the buffer pad 84. During this angle change, the second contact piece 83 contacts the support frame 1. When the second contact piece 83 contacts the first contact piece 11 fixed to the support frame 1, a circuit is closed, triggering the alarm 7 to activate. The activation of the alarm 7 is intended to warn personnel that the grate plate body 2 is not in the correct position. Because the support frame 1 is designed to be internal to two adjustment brackets 3, it can slide within the brackets to change its height. A limit bolt 13 is inserted into the adjustment hole 4 at different heights on the adjustment bracket 3 to lock the support frame 1 at a specific height.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A device for monitoring the reset state of a pellet chain grate, comprising a support frame (1), characterized in that: The upper end of the support frame (1) is movably connected to a monitoring mechanism (8), and a grate plate body (2) is provided on the upper part of the monitoring mechanism (8). The lower front end of the support frame (1) is fixedly connected to an alarm (7). The left and right ends of the support frame (1) are both slidably connected to adjustment brackets (3). The two adjustment brackets (3) are both "U"-shaped structures. The ends of the two adjustment brackets (3) away from each other are each provided with a plurality of adjustment holes (4). The lower ends of the two adjustment brackets (3) are commonly fixedly connected to a base (5), and the upper left and upper right parts of the base (5) are each provided with mounting holes (6) that pass through from top to bottom. The monitoring mechanism (8) includes a movable plate (81), the movable plate (81) is tilted, a protrusion (82) is fixedly connected to the middle of the rear end of the movable plate (81), a second contact piece (83) is fixedly connected to the lower part of the rear end of the movable plate (81), and a buffer pad (84) is movably connected to the upper end of the movable plate (81).
2. The device for monitoring the reset state of a pellet chain grate according to claim 1, characterized in that: The buffer pad (84) is an "L"-shaped structure. Two No. 1 circular holes (841) are opened at the upper end of the buffer pad (84), and two No. 2 circular holes (843) are opened at the lower front end of the buffer pad (84). Screws (842) are inserted into the two No. 2 circular holes (843) and the two No. 1 circular holes (841) for movable connection.
3. The device for monitoring the reset state of a pellet chain grate according to claim 2, characterized in that: The four screws (842) all pass through the buffer pad (84) and are threadedly connected to the movable plate (81).
4. The device for monitoring the reset state of a pellet chain grate according to claim 1, characterized in that: The lower left and right ends of the support frame (1) are both threadedly connected to limit bolts (13), the upper end of the support frame (1) is provided with a groove (12), the left and right groove walls of the groove (12) are both provided with rotation holes (14), and the upper front end of the support frame (1) is fixedly connected to a No. 1 contact piece (11).
5. The device for monitoring the reset state of a pellet chain grate according to claim 1, characterized in that: The movable plate (81) is movably connected to the two rotating holes (14) via a rotating shaft.
6. The device for monitoring the reset state of a pellet chain grate according to claim 4, characterized in that: The two limiting bolts (13) are respectively inserted and movably connected with the adjustment holes (4) on the two adjustment brackets (3).