Roller pressing device

By introducing a tension sensor and a threaded sleeve adjustment mechanism into the roller downcompression device, the problem of inability to quantify the downcompression in the prior art is solved, precise control of the downcompression of the roller is achieved, and the uniformity of copper foil electroplating and product quality are improved.

CN223240189UActive Publication Date: 2025-08-19ZHUHAI DACHUANG ELECTRONICS CO LTD +1
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Patent Information

Application Number
CN202422531138.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-19
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing roller downforce cannot quantify downforce, and relying on manual experience leads to inconsistent plating effects and poor product quality.

Method used

The adjustment mechanism with tension sensor and threaded sleeve is used to achieve accurate position adjustment of the movable roller and real-time quantification of downforce.

Benefits of technology

It realizes accurate quantification of down-pressure of rollers, improves uniformity and consistency of copper foil electroplating, reduces defective rates, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roller adjustment, and discloses a roller pressing device which comprises symmetrically-arranged bottom frames, supporting seats are installed at the upper ends of the two bottom frames, supporting plates are connected to the upper ends of the two supporting seats, first bearing seats are connected to the upper ends of the two supporting plates, a fixed roller is rotationally arranged between the two first bearing seats, and the fixed roller is arranged on the fixed roller. The upper ends of the supporting plates on the two sides are both connected with adjusting mechanisms, and a movable roller is rotationally arranged between the two adjusting mechanisms. According to the utility model, through the application of the tension sensor, an operator can easily adjust the position of the movable roller by rotating the handle and utilizing the threaded matching relationship between the threaded sleeve and the adjusting rod, so that the downward pressure is adjusted, the real-time and accurate quantification of the downward pressure of the roller is realized, and the subjectivity and uncertainty of manual judgment are avoided; therefore, the pressing force is accurately quantified; the pressing force is accurately controlled, the uniformity and consistency of copper foil electroplating are improved, the defective rate is reduced, and the product quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of roller adjustment, in particular to a roller pressing device. Background Art

[0002] Rollers are commonly used in copper foil electroplating. Common roller pressing methods include manual screw pressing, manual deadweight pressing, and pneumatic pressing. In actual operation, manual screw pressing is often used to control roller pressure.

[0003] The existing roller pressing device cannot quantify the downward pressure of the roller and relies on manual feel and copper foil electroplating results for operation. It has problems such as the inability to directly quantify the downward pressure, reliance on operator experience and judgment, low efficiency and easy introduction of human errors, which seriously affects the consistency of electroplating effects and product quality. Therefore, a roller pressing device is designed. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a roller pressing device, which effectively solves the problems raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller pressing device, comprising a symmetrically arranged base frame, two upper ends of the base frames are equipped with support seats, the upper ends of the two support seats are connected to support plates, the upper ends of the two support plates are connected to first bearing seats, a fixed roller is provided between the two first bearing seats, the fixed roller can rotate, the upper ends of the support plates on both sides are connected to adjustment mechanisms, a movable roller is provided between the two adjustment mechanisms, and the movable roller can rotate.

[0006] Furthermore, the adjustment mechanism includes a support column, which is plugged into the corresponding hole on the support plate, the lower part of the support column is threadedly connected to a first locking nut, the upper end of the support column is connected to a positioning block, the upper end of the positioning block is connected to an adjusting rod, the lower part of the adjusting rod is a smooth section, and the upper part of the adjusting rod is a threaded section.

[0007] Furthermore, a spring is provided on the outside of the adjusting rod and located outside the smooth section, and a lifting seat is provided on the upper end of the spring. The lifting seat is movably sleeved on the smooth section at the lower part of the adjusting rod, and a connecting plate is connected to the upper end of the lifting seat, and a bushing is connected to the upper end of the connecting plate. A threaded sleeve is rotatably connected to the inside of the bushing, and the threaded sleeve is threadedly matched with the threaded section on the upper part of the adjusting rod, and a handle is fixedly sleeved on the upper part of the threaded sleeve.

[0008] Furthermore, one side of the connecting plate is connected to a guide rod via a second locking nut, and the lower portion of the guide rod passes through the positioning block and is movably embedded in the hole on the positioning block.

[0009] Furthermore, a fixed plate is connected to one side of the lifting seat, a second bearing seat is installed at the lower end of the fixed plate, the movable roller is rotatably installed inside the second bearing seat, the upper end of the second bearing seat is connected to a sensor base plate, a tension sensor is installed at the upper end of the sensor base plate, and protective plates are connected on both sides of the lower end of the fixed plate.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. This utility model uses a tension sensor, allowing the operator to easily adjust the position of the movable roller by rotating the handle and utilizing the threaded fit between the threaded sleeve and the adjusting rod, thereby adjusting the downward force. This achieves real-time and accurate quantification of the roller's downward force, avoiding the subjectivity and uncertainty of manual judgment, and thus achieving accurate quantification of downward force.

[0012] 2. This new type of precise control of downward pressure helps to improve the uniformity and consistency of copper foil electroplating, reduce the defective rate and improve product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0014] In the attached figure:

[0015] Figure 1 This is a schematic diagram of the overall structure of the roller pressing device provided by the utility model;

[0016] Figure 2 It is a structural diagram of the adjustment mechanism in the utility model;

[0017] In the figure: 1. Base frame; 2. Support seat; 3. Support plate; 4. First bearing seat; 5. Fixed roller; 6. Adjustment mechanism; 601. Support column; 602. First locking nut; 603. Positioning block; 604. Adjustment rod; 605. Spring; 606. Lifting seat; 607. Connecting plate; 608. Bushing; 609. Threaded sleeve; 610. Handle; 611. Second locking nut; 612. Guide rod; 613. Fixed plate; 614. Second bearing seat; 615. Sensor base plate; 616. Tension sensor; 617. Protective plate; 7. Movable roller. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] Embodiment 1, by Figure 1-Figure 2 It is given that a roller pressing device provided by an embodiment of the utility model includes a symmetrically arranged base frame 1, the upper ends of the two base frames 1 are respectively installed with support seats 2, the upper ends of the two support seats 2 are respectively connected with support plates 3, the upper ends of the two support plates 3 are respectively connected with first bearing seats 4, a fixed roller 5 is provided between the two first bearing seats 4, the upper ends of the support plates 3 on both sides are respectively connected with adjustment mechanisms 6, and a movable roller 7 is provided between the two adjustment mechanisms 6.

[0020] The adjusting mechanism 6 includes a support column 601, which is plugged into the corresponding hole on the support plate 3. The first locking nut 602 is connected to the threaded part of the lower part of the support column 601, and the upper end of the support column 601 is connected to a positioning block 603. The upper end of the positioning block 603 is connected to an adjusting rod 604. The lower part of the adjusting rod 604 is a smooth section, and the upper part of the adjusting rod 604 is a threaded section.

[0021] A spring 605 is sleeved on the outside of the adjusting rod 604 and located on the outside of the smooth section. A lifting seat 606 is provided on the upper end of the spring 605. The lifting seat 606 is movably sleeved on the smooth section at the bottom of the adjusting rod 604. The upper end of the lifting seat 606 is connected to a connecting plate 607. The upper end of the connecting plate 607 is connected to a bushing 608. The inside of the bushing 608 is connected to a threaded sleeve 609. The threaded sleeve 609 is threadedly matched with the threaded section at the top of the adjusting rod 604. A handle 610 is fixedly sleeved on the upper part of the threaded sleeve 609.

[0022] One side of the connecting plate 607 is connected to a guide rod 612 via a second locking nut 611. The lower portion of the guide rod 612 passes through the positioning block 603 and is movably embedded in a hole on the positioning block 603.

[0023] A fixed plate 613 is connected to one side of the lifting seat 606, and a second bearing seat 614 is installed at the lower end of the fixed plate 613. The movable roller 7 is rotatably installed inside the second bearing seat 614. The upper end of the second bearing seat 614 is connected to a sensor base plate 615, and a tension sensor 616 is installed at the upper end of the sensor base plate 615. Protective plates 617 are connected to both sides of the lower end of the fixed plate 613.

[0024] Working principle: In the initial state, the handle 610 drives the threaded sleeve 609 to move upward, thereby driving the bushing 608, the connecting plate 607, the lifting seat 606, the fixed plate 613 and the second bearing seat 614 to rise to the highest position. In this way, the movable roller 7 can be raised to the highest position, so that there is a certain gap between it and the fixed roller 5;

[0025] The tension sensor 616 is mounted on the sensor base plate 615 and is used to monitor the downward pressure exerted by the movable roller 7 on the copper foil in real time;

[0026] Pressure adjustment process: When the downward pressure of the movable roller 7 on the copper foil needs to be adjusted, the operator rotates the handle 610 to drive the threaded sleeve 609 to rotate on the threaded section of the adjustment rod 604, so that the threaded sleeve 609 moves up and down along the threaded section of the adjustment rod 604;

[0027] The movement of the threaded sleeve 609 drives the lifting seat 606 and the fixed plate 613 to move up and down through the connecting plate 607, thereby pushing the movable roller 7 downward toward or upward away from the fixed roller 5;

[0028] During this process, the spring 605 plays a role of buffering and resetting, and the guide rod 612 plays a guiding role, ensuring that the movable roller 7 can move smoothly and remain stable after reaching the set position;

[0029] Pressure quantification and feedback: When the movable roller 7 descends to the specified position, the tension sensor 616 monitors the downward pressure exerted by the movable roller 7 on the copper foil in real time and converts the pressure signal into an electrical signal output. The electrical signal can be transmitted to the control system (not shown in the figure) to read the reading of the tension sensor 616 and ensure that the readings on both sides are consistent;

[0030] Since the downward pressure of the movable roller 7 is precisely controlled and quantified, the uniformity and consistency of the electroplating layer can be ensured, thereby improving product quality;

[0031] In summary, the roller pressure device achieves precise quantification and automatic adjustment of the roller pressure through innovative structural design and the introduction of intelligent components, thereby improving the accuracy and efficiency of copper foil electroplating.

Claims

1. A roller pressing device, comprising a symmetrically arranged base frame (1), characterized in that: A support seat (2) is installed on the upper ends of the two base frames (1), and the upper ends of the two support seats (2) are connected to a support plate (3). The upper ends of the two support plates (3) are connected to a first bearing seat (4). A fixed roller (5) is provided between the two first bearing seats (4). The upper ends of the support plates (3) on both sides are connected to an adjustment mechanism (6), and a movable roller (7) is provided between the two adjustment mechanisms (6).

2. The roller pressing device according to claim 1, characterized in that: The adjustment mechanism (6) comprises a support column (601), the support column (601) is plugged into a corresponding hole on the support plate (3), a first locking nut (602) is connected to a threaded portion of the lower portion of the support column (601), a positioning block (603) is connected to the upper end of the support column (601), an adjustment rod (604) is connected to the upper end of the positioning block (603), the lower portion of the adjustment rod (604) is a smooth section, and the upper portion of the adjustment rod (604) is a threaded section.

3. The roller pressing device according to claim 2, characterized in that: A spring (605) is sleeved on the outside of the adjusting rod (604) and located outside the smooth section. A lifting seat (606) is provided on the upper end of the spring (605). The lifting seat (606) is movably sleeved on the smooth section at the lower part of the adjusting rod (604). The upper end of the lifting seat (606) is connected to a connecting plate (607). The upper end of the connecting plate (607) is connected to a bushing (608). A threaded sleeve (609) is connected inside the bushing (608). The threaded sleeve (609) is threadedly matched with the threaded section at the upper part of the adjusting rod (604). A handle (610) is fixedly sleeved on the upper part of the threaded sleeve (609).

4. The roller pressing device according to claim 3, characterized in that: One side of the connecting plate (607) is connected to a guide rod (612) via a second locking nut (611); the lower portion of the guide rod (612) passes through the positioning block (603) and is movably embedded in a hole on the positioning block (603).

5. The roller pressing device according to claim 3, characterized in that: One side of the lifting seat (606) is connected to a fixed plate (613), the lower end of the fixed plate (613) is installed with a second bearing seat (614), the movable roller (7) is located inside the second bearing seat (614) and is rotatably installed, the upper end of the second bearing seat (614) is connected to a sensor base plate (615), the upper end of the sensor base plate (615) is installed with a tension sensor (616), and both sides of the lower end of the fixed plate (613) are connected to protective plates (617).