Shaping mechanism for woven fabric production

Abstract

The utility model belongs to the technical field of woven fabric production, and particularly relates to a shaping mechanism for woven fabric production, which comprises a shaping box, a dust removal device, a dust removal device and a control device, the left end and the right end of the shaping box are respectively provided with a feed port and a discharge port, and one side of the feed port and one side of the discharge port are respectively provided with a guide component. The dust removal device is used for removing dust on the upper surface and the lower surface of a fabric and comprises a dust removal shell, two dust removal rollers are symmetrically arranged on the inner wall of the dust removal shell up and down, and a dust suction assembly is arranged on one sides of the two dust removal rollers; the shaping device is used for shaping the washed fabric; wherein two partition plates are arranged in the shaping box, the two partition plates sequentially divide the shaping box into a dust removal chamber, a cleaning chamber and a shaping chamber from right to left, and the problem that dust on the lower surface of cloth and dust removal rollers cannot be effectively removed is solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of woven fabric production, in particular to a shaping mechanism for woven fabric production. Background Art

[0002] Woven fabric is a textile made by interweaving warp and weft yarns. It is widely used in the clothing and home decoration industries for its durability, strength and beautiful appearance.

[0003] Chinese utility model patent CN215163847U discloses a shaping mechanism for woven fabric production, including a fixing mechanism, a dust removal mechanism, a cleaning mechanism and a shaping mechanism. The fixing mechanism includes an installation box and a symmetrically distributed partition plate welded to the inner wall of the bottom of the installation box, and a first conveying roller is fixed to the outer wall of one side of the partition plate through a conveying port. The dust removal mechanism includes a dust removal chamber and a symmetrically distributed dust removal roller is fixed to the inner wall of one side of the dust removal chamber through a rotating rod, and a wind hood is welded to the middle of the inner wall of the top of the dust removal chamber.

[0004] In the above technical solution, the dust removal mechanism can utilize the dust removal effect of the dust removal roller to remove dust on the surface of the fabric when the fabric is conveyed. At the same time, the dust is blown downwards through the filter component, absorbed by the vacuum cleaner and then discharged into the collection box for collection. However, the filter component can only remove the dust on the upper surface of the fabric and the dust removal roller that removes dust on the upper surface of the fabric, and it is difficult to remove the dust on the lower surface of the fabric and the dust removal roller that removes dust on the upper surface of the fabric, resulting in the dust on the lower surface of the fabric and the dust removal roller not being effectively removed, which may form a pollution source during the shaping process and reduce the overall quality of the product. Utility Model Content

[0005] The purpose of the utility model is to solve the above-mentioned technical problems and provide a shaping mechanism for woven fabric production, so as to avoid the problem that dust on the lower surface of the fabric and the dust removal roller cannot be effectively removed.

[0006] In view of this, the utility model provides a shaping mechanism for woven fabric production, comprising: a shaping box, wherein the left and right ends of the shaping box are respectively provided with a feed port and a discharge port, and one side of the feed port and the discharge port are provided with a guide assembly, characterized in that it also includes:

[0007] A dust removal device is used to remove dust from the upper and lower surfaces of the fabric. The dust removal device includes: a dust removal shell, two dust removal rollers are symmetrically arranged on the inner wall of the dust removal shell, and a dust suction component is provided on one side of the two dust removal rollers;

[0008] A shaping device, which is used to shape the cleaned fabric;

[0009] Wherein, two partition plates are provided in the shaping box, and the two partition plates divide the shaping box into a dust removal chamber, a cleaning chamber and a shaping chamber from right to left.

[0010] In this technical solution, the fabric enters the shaping box from the feed port, passes through the guide component, and enters the dust removal chamber. The two dust removal rollers of the dust removal device in the dust removal chamber remove dust from the upper and lower surfaces of the fabric. The dust suction component sucks away the dust generated during the dust removal process, and also sucks away the dust sticking to the dust removal roller, effectively avoiding the problem that the dust on the lower surface of the fabric and the dust removal roller cannot be effectively removed, thereby improving the dust removal effect. The fabric after dust removal enters the cleaning chamber for cleaning to remove stains and impurities on the surface of the fabric. The cleaned fabric enters the shaping chamber for shaping through the shaping device. Finally, the shaped fabric is output from the discharge port, completing the entire shaping process.

[0011] In the above technical solution, further, the dust suction component includes: dust suction pipes symmetrically arranged in the upper and lower parts, and a number of dust suction branch pipes are provided on one side of the two dust suction pipes, and the dust suction branch pipes pass through the dust removal shell and their output ends are directed towards the dust removal roller and the fabric; a connecting pipe, the upper and lower ends of the connecting pipe are connected to the two dust suction pipes, one side of the connecting pipe is connected to the vacuum cleaner through the dust suction main pipe, and the side of the vacuum cleaner away from the dust suction main pipe is connected to the dust collection box.

[0012] In this technical solution, after the fabric enters the dust removal shell through the feed port, the dust removal roller begins to remove dust from the upper and lower surfaces of the fabric. At the same time, the vacuum cleaner is started and the dust collection component starts working. The dust collection pipe sucks in the dust generated during the dust removal process of the dust removal roller through the dust collection branch pipe. Since the dust collection branch pipe is directly facing the two dust removal rollers and the upper and lower surfaces of the fabric, the dust is effectively captured. Subsequently, the dust enters the dust collection main pipe through the connecting pipe, and is then sucked into the dust collection box by the strong suction force generated by the vacuum cleaner. Through the dust collection pipes symmetrically arranged above and below and the dust collection branch pipes aimed at the dust removal rollers, the dust on the upper and lower surfaces of the fabric and the dust removal rollers can be more accurately sucked, thereby significantly improving the dust removal efficiency.

[0013] In the above technical solution, further, both of the partitions are provided with a conveying port, and conveying rollers are symmetrically provided in the conveying port.

[0014] In this technical solution, the upper and lower symmetrical conveyor rollers in the conveying port can ensure that the fabric maintains a smooth conveying state when entering and leaving different processing areas such as dust removal, cleaning, and shaping, helping to avoid creases, stretching or damage to the fabric during the conveying process, and protecting the integrity and quality of the fabric.

[0015] In the above technical solution, further, a cleaning roller is rotatably connected to the inner wall of the cleaning chamber, and a cleaning liquid is filled at the bottom of the cleaning chamber.

[0016] In this technical solution, the fabric can be cleaned quickly and evenly by utilizing the cleaning liquid contained in the bottom of the cleaning chamber and the cleaning rollers arranged on the inner wall of the cleaning chamber.

[0017] In the above technical solution, further, the shaping device includes:

[0018] A heating plate, the heating plate being horizontally installed in the shaping chamber, the heating plate being provided with a cavity inside, and the cavity being provided with a plurality of heating tubes;

[0019] Flattening component: The flattening component is used to flatten the fabric on the heating plate.

[0020] In this technical solution, the heating plate has an internal cavity, which contains multiple sets of heating tubes. When the heating tubes are powered, they generate heat, which is quickly transferred through the metal material of the heating plate, heating the surface of the heating plate evenly. The flattening component then flattens and shapes the fabric.

[0021] In the above technical solution, further, the flattening assembly includes: a plurality of electric telescopic rods, the electric telescopic rods are arranged on the inner wall of the top end of the forming chamber, the output end of the electric telescopic rod is connected to the installation frame, and a plurality of flattening rollers are horizontally arranged in the installation frame.

[0022] In this technical solution, the distance between the flattening roller and the heating plate is adjusted by the telescopic movement of the electric telescopic rod, so that the flattening and shaping of fabrics of different thicknesses can be coped with, thereby improving the applicability of the equipment.

[0023] In the above technical solution, further, a temperature sensor is provided in the cavity, and a controller is provided on the outer wall of the shaping box, and the controller is electrically connected to the temperature sensor and the heating tube.

[0024] In this technical solution, the temperature of the heating plate is controlled in real time by a controller, thereby preventing the heating plate from being overheated and causing damage to the fabric.

[0025] In the above technical solution, further, a plurality of air outlet holes are provided on one side of the shaping chamber.

[0026] In this technical solution, a plurality of air outlets are provided on one side of the shaping chamber to allow hot air to flow out, thereby preventing the shaping chamber from being too hot.

[0027] The beneficial effects of the utility model are:

[0028] 1. The two dust removal rollers of the dust removal device in the dust removal chamber remove dust from the upper and lower surfaces of the fabric. The dust suction component sucks away the dust generated during the dust removal process and the dust sticking to the dust removal rollers, effectively avoiding the problem of dust on the lower surface of the fabric and the dust removal rollers not being effectively removed, thereby improving the dust removal effect.

[0029] 2. The heating plate has a cavity inside, where multiple heating tubes are installed. When powered, the heating tubes generate heat, which is quickly transferred through the metal material of the heating plate, uniformly heating the surface. The flattening component then flattens and shapes the fabric. The controller controls the temperature of the heating plate in real time to prevent damage to the fabric caused by excessive heating. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 This is a schematic diagram of the internal structure of a shaping box of a shaping mechanism for woven fabric production in the utility model;

[0031] Figure 2 This is a schematic diagram of the structure of a shaping mechanism for producing woven fabrics in the utility model;

[0032] Figure 3 This is a structural diagram of a suction assembly of a shaping mechanism for woven fabric production according to the utility model;

[0033] The marks in the figure are:

[0034] 1. Forming box; 2. Partition plate; 3. Dust removal chamber; 4. Cleaning chamber; 5. Forming chamber; 6. Dust removal device; 601. Dust removal shell; 602. Dust removal roller; 603. Dust suction pipe; 604. Dust suction branch pipe; 605. Connecting pipe; 606. Dust suction main pipe; 7. Cleaning roller; 8. Forming device; 801. Electric telescopic rod; 802. Mounting frame; 803. Flattening roller; 804. Heating plate; 805. Cavity; 806. Heating pipe; 807. Temperature sensor; 808. Controller; 9. Air outlet; 10. Conveying port; 11. Conveying roller; 12. Guide assembly; 13. Fixing plate; 14. Guide roller. DETAILED DESCRIPTION

[0035] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.

[0036] In the description of this application, it should be noted that the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0037] It should be noted that the terms "first," "second," etc. in the specification and claims of this application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way are interchangeable where appropriate, so that the embodiments of this application can be implemented in an order other than those illustrated or described herein, and that the objects distinguished by "first," "second," etc. are generally of the same type, and do not limit the number of objects. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0038] It should be noted that, in the description of this application, the directions or positional relationships indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise specified, these directional terms do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of this application; the directional terms "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0039] It should be noted that, in the present application, the terms "comprise", "include" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the statement "comprises a ..." does not exclude the presence of other identical elements in the process, method, article or device comprising the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in the opposite order according to the functions involved. For example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0040] Example 1:

[0041] Depend on Figure 1-3 As shown, this embodiment provides a shaping mechanism for the production of woven fabrics, including: a shaping box 1, wherein the left and right ends of the shaping box 1 are respectively provided with a feed port and a discharge port, and a guide assembly 12 is provided on one side of the feed port and the discharge port, and the guide assembly 12 includes: fixed plates 13 symmetrically distributed on both sides of the feed port and the discharge port, and a guide roller 14 is provided on the outer wall of the opposite side of the fixed plate 13, and also includes: a dust removal device 6, wherein the dust removal device 6 is used to remove dust from the upper and lower surfaces of the fabric, and the dust removal device 6 includes: a dust removal shell 601, and two dust removal rollers 602 are symmetrically provided on the upper and lower inner walls of the dust removal shell 601, and a dust suction assembly is provided on one side of the two dust removal rollers 602; a shaping device 8, wherein the shaping device 8 is used to shape the cleaned fabric; wherein, two partition plates 2 are provided in the shaping box 1, and the two partition plates 2 divide the shaping box into a dust removal chamber 3, a cleaning chamber 4 and a shaping chamber 5 from right to left. The fabric enters the shaping box 1 from the feed port, passes through the guide component 12, and enters the dust removal chamber 3. The two dust removal rollers 602 of the dust removal device 6 in the dust removal chamber 3 perform dust removal on the upper and lower surfaces of the fabric. The dust suction component sucks away the dust generated during the dust removal process, and also sucks away the dust sticking to the dust removal roller 602, effectively avoiding the problem that the dust on the lower surface of the fabric and the dust removal roller 602 cannot be effectively removed, thereby improving the dust removal effect. The fabric after dust removal enters the cleaning chamber 4 for cleaning to remove stains and impurities on the surface of the fabric. The cleaned fabric enters the shaping chamber 5 for shaping by the shaping device 8. Finally, the shaped fabric is output from the discharge port, completing the entire shaping process.

[0042] Furthermore, the dust collection component includes: dust collection tubes 603 symmetrically arranged in the upper and lower parts, and a plurality of dust collection branch tubes 604 are provided on one side of the two dust collection tubes 603, and the dust collection branch tubes 604 pass through the dust removal shell 601 and the output end thereof faces the dust removal roller 602 and the fabric; a connecting tube 605, and the upper and lower ends of the connecting tube 605 are connected to the two dust collection tubes 603, and one side of the connecting tube 605 is connected to a vacuum cleaner through a dust collection main pipe 606, and the side of the vacuum cleaner away from the dust collection main pipe 606 is connected to a dust collection box (the vacuum cleaner and the collection box are not known in the prior art, and the vacuum cleaner and the collection box are not drawn in the figure). After the fabric enters the dust removal shell 601 through the feed port, the dust removal roller 602 begins to remove dust from the upper and lower surfaces of the fabric. At the same time, the vacuum cleaner is started and the dust collection component starts working. The dust collection pipe 603 sucks in the dust generated by the dust removal roller 602 during the dust removal process through the dust collection branch pipe 604. Since the dust collection branch pipe 604 is directly facing the two dust removal rollers 602 and the upper and lower surfaces of the fabric, the dust is effectively captured. Subsequently, the dust enters the dust collection main pipe 606 through the connecting pipe 605, and is then sucked into the dust collection box by the strong suction force generated by the vacuum cleaner. Through the dust collection pipes 603 symmetrically arranged above and below and the dust collection branch pipes 604 aimed at the dust removal roller 602, the dust on the upper and lower surfaces of the fabric and the dust removal roller 602 can be more accurately sucked away, thereby significantly improving the dust removal efficiency.

[0043] Furthermore, both of the partitions are provided with a conveying port 10, and conveying rollers 11 are symmetrically arranged in the conveying port 10. The symmetrical conveying rollers 11 in the conveying port 10 can ensure that the fabric is conveyed smoothly when entering and leaving different processing areas such as dust removal, cleaning, and shaping, helping to prevent the fabric from being creased, stretched, or damaged during the conveying process, thereby protecting the integrity and quality of the fabric.

[0044] Further, the inner wall of the cleaning chamber 4 is rotatably connected to a cleaning roller 7, and the cleaning liquid is provided at the bottom of the cleaning chamber 4. The fabric can be cleaned quickly and evenly using the cleaning liquid provided at the bottom of the cleaning chamber 4 and the cleaning roller 7 provided on the inner wall of the cleaning chamber 4.

[0045] Furthermore, the shaping device 8 comprises a heating plate 804 mounted horizontally within the shaping chamber 5, with a cavity 805 disposed within the heating plate 804, within which are multiple sets of heating tubes 806; and a flattening assembly for flattening the fabric on the heating plate 804. The heating plate 804 has a cavity 805 disposed within the heating plate 804, within which multiple sets of heating tubes 806 are disposed. When the heating tubes 806 are energized, they generate heat, which is rapidly transferred through the metal material of the heating plate 804, uniformly heating the surface of the heating plate 804. The flattening assembly then flattens and shapes the fabric.

[0046] Furthermore, the flattening assembly includes several electric telescopic rods 801, which are mounted on the inner wall of the top of the shaping chamber 5. The output ends of the electric telescopic rods 801 are connected to a mounting frame 802, within which several flattening rollers 803 are laterally mounted. The telescopic movement of the electric telescopic rods 801 adjusts the distance between the flattening rollers 803 and the heating plate 804, allowing the flattening and shaping of fabrics of varying thicknesses to be handled, thereby improving the applicability of the equipment.

[0047] Furthermore, a temperature sensor 807 is provided in the cavity 805, and a controller 808 is provided on the outer wall of the setting box 1. The controller 808 is electrically connected to the temperature sensor 807 and the heating tube 806. The controller 808 controls the temperature of the heating plate 804 in real time, thereby preventing the heating plate 804 from being overheated and causing damage to the fabric.

[0048] Furthermore, a plurality of air outlet holes 9 are provided on one side of the shaping chamber 5. The plurality of air outlet holes 9 are provided on one side of the shaping chamber 5 so that hot air can flow out and the temperature of the shaping chamber 5 can be prevented from being too high.

[0049] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.

Claims

1. A shaping mechanism for woven fabric production, comprising: A shaping box (1), wherein the shaping box (1) is provided with a feed port and a discharge port at its left and right ends respectively, and a guide assembly (12) is provided on one side of the feed port and the discharge port, and is characterized in that it further comprises: A dust removal device (6) is used to remove dust from the upper and lower surfaces of the fabric, and the dust removal device (6) comprises: a dust removal shell (601), two dust removal rollers (602) are symmetrically provided on the upper and lower inner walls of the dust removal shell (601), and a dust suction assembly is provided on one side of the two dust removal rollers (602); A shaping device (8), wherein the shaping device (8) is used to shape the cleaned fabric; Wherein, two partition plates (2) are provided in the shaping box (1), and the two partition plates (2) divide the shaping box into a dust removal chamber (3), a cleaning chamber (4) and a shaping chamber (5) from right to left.

2. A shaping mechanism for woven fabric production according to claim 1, characterized in that: The dust collection assembly comprises: dust collection pipes (603) symmetrically arranged in an upper and lower direction, a plurality of dust collection branch pipes (604) being provided on one side of the two dust collection pipes (603), the dust collection branch pipes (604) passing through the dust collection housing (601) and having their output ends facing the dust collection roller (602) and the fabric; a connecting pipe (605), the upper and lower ends of the connecting pipe (605) being connected to the two dust collection pipes (603), one side of the connecting pipe (605) being connected to a dust collector via a dust collection main pipe (606), and the side of the dust collector away from the dust collection main pipe (606) being connected to a dust collection box.

3. The shaping mechanism for woven fabric production according to claim 1, characterized in that: Both of the partitions are provided with a delivery port (10), and delivery rollers (11) are symmetrically arranged in the delivery port (10) in the upper and lower parts.

4. The shaping mechanism for woven fabric production according to claim 1, characterized in that: The inner wall of the cleaning chamber (4) is rotatably connected to a cleaning roller (7), and the bottom of the cleaning chamber (4) is filled with cleaning liquid.

5. The shaping mechanism for woven fabric production according to claim 1, characterized in that: The shaping device (8) comprises: A heating plate (804), the heating plate (804) being horizontally mounted in the shaping chamber (5), the heating plate (804) being provided with a cavity (805) therein, and the cavity (805) being provided with a plurality of heating tubes (806); The flattening component is used to flatten the fabric on the heating plate (804).

6. The shaping mechanism for woven fabric production according to claim 5, characterized in that: The flattening assembly comprises: a plurality of electric telescopic rods (801), the electric telescopic rods (801) being arranged on the inner wall of the top end of the shaping chamber (5), the output ends of the electric telescopic rods (801) being connected to a mounting frame (802), and a plurality of flattening rollers (803) being arranged transversely in the mounting frame (802).

7. The shaping mechanism for woven fabric production according to claim 6, characterized in that: A temperature sensor (807) is provided in the cavity (805), and a controller (808) is provided on the outer wall of the shaping box (1). The controller (808) is electrically connected to the temperature sensor (807) and the heating tube (806).

8. The shaping mechanism for woven fabric production according to claim 7, characterized in that: A plurality of air outlet holes (9) are provided on one side of the shaping chamber.

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