Carpet processing scrap cleaning equipment
By designing carpet waste cleaning equipment and using fan and filter collection box structure, the problem of fiber debris adhesion in fluff carpet production is solved, achieving a fast and efficient cleaning effect.
Patent Information
- Application Number
- CN202422577991.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the production process of fur carpets, the brush generates static electricity when scraping fiber debris, causing the fine fiber debris to adhere, increasing cleaning time.
Design a carpet processing waste cleaning equipment, using fan suction and filter collection box structure, absorbing and separating fiber debris through wind power, achieving rapid collection and storage.
It effectively solves the problem of fiber debris adhesion, reduces cleaning time, and improves cleaning efficiency.
Smart Images

Figure CN223240430U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carpet processing, and in particular to a carpet processing waste cleaning device. Background Art
[0002] Pile carpets are carpets covered with pile and offer a variety of unique features and functions. Firstly, they add comfort and aesthetic appeal to any interior space. Their rich patterns and colors allow for the selection of the right style based on one's cultural background, lifestyle, and personal preferences, creating a cozy and inviting home. Pile carpets also reflect the owner's refined taste and respected social status. They absorb echo noise indoors, reducing sound reflection and transmission through floors and walls, creating a tranquil home environment. Pile carpets are also non-slip, and their softness and elasticity significantly reduce the risk of injuries from falls, providing a protective shield, especially for the elderly and children. Furthermore, pile carpets retain heat and conduct heat, blocking the coolness of the floor in winter and increasing warmth and comfort. In summer, when air conditioning is used, the carpet's heat-insulating and insulating properties prevent the escape of low temperatures through the floor.
[0003] After the production of pile carpet, wool is a natural fiber with limited length and is spun coarsely. During the shearing process, some wool fibers are scattered throughout the carpet. A scraper with a brush is used to remove these fiber fragments. During this process, the brush and the carpet generate static electricity, causing small fiber fragments to adhere to the brush surface. This requires frequent cleaning of the brush, which increases cleaning time. Utility Model Content
[0004] The purpose of the present application is to provide a carpet processing waste cleaning device to solve the problem raised in the above background technology that during the scraping process, the brush will generate static electricity with the carpet, causing small fiber debris to adhere to the brush surface, thereby causing the brush to be cleaned frequently during the carpet cleaning process, resulting in increased cleaning time.
[0005] To achieve the above-mentioned objectives, the present application provides the following technical solutions: A carpet processing waste cleaning device, comprising: a fixed plate and a cleaning mechanism, wherein sleeves are provided on both sides of the inner wall of the rectangular hole of the fixed plate, and the fixed plate is used to place the carpet, and the cleaning mechanism is arranged above the fixed plate, and the cleaning mechanism comprises a fixed frame arranged above the fixed plate and a bottom plate welded to the bottom of the fixed frame, a groove is provided above the fixed frame, a through hole is provided on the outer wall of the fixed frame, and a through hole is also provided on the outer wall of the bottom plate, the cleaning mechanism also includes a No. 1 connecting pipe whose two ends are respectively connected to the through holes provided on the fixed frame and the bottom plate, and a collection box arranged inside the groove of the fixed frame, a circular hole is provided on the top of the collection box, and a hole corresponding to the position of the through hole of the fixed frame is provided on the outer wall of the collection box, the cleaning mechanism also includes a filter screen welded in the circular hole of the collection box, a fan fixed below the fixed plate, and a No. 2 connecting pipe whose two ends are respectively connected to the circular hole of the collection box and the outer wall of the fan.
[0006] By adopting the above technical solution, fiber debris can be absorbed and collected by wind power.
[0007] Preferably, the cleaning mechanism further comprises a guide rod fixedly arranged on one side above the fixed plate, and both ends of the guide rod are connected to the fixed plate through the plate.
[0008] By adopting the above technical solution, the structure on the rod can be made more stable during the movement.
[0009] Preferably, the cleaning mechanism further includes a screw rod arranged on the other side above the fixed plate, both ends of the screw rod are connected to the fixed plate through bearings in the plate, a fixed frame is provided on the screw rod, and the other end of the fixed frame is provided on the guide rod.
[0010] By adopting the above technical solution, the structure on the rod can be driven to stably move in the horizontal direction on the guide rod during the rotation process.
[0011] Preferably, the cleaning mechanism further comprises a driving motor fixedly mounted on the fixed plate, and one end of the screw rod is connected to an output end of the driving motor.
[0012] By adopting the above technical solution, the structure on one output end can be provided to rotate stably.
[0013] Preferably, the cleaning mechanism further comprises protrusions welded below the bottom plate, and the protrusions consist of a plurality of groups arranged at equal distances.
[0014] By adopting the above technical solution, fiber debris in the carpet can be scraped off by multiple groups of protrusions during the displacement process.
[0015] Preferably, the cleaning mechanism further comprises handles welded to both sides of the upper portion of the collection box, and the cross-section of the handles is in a "U" shape.
[0016] By adopting the above technical solution, it is convenient for the operator to move the structure below by holding it.
[0017] Preferably, the cleaning mechanism further comprises a rotating roller arranged inside the sleeve of the fixed plate, and the rotating roller can rotate inside the sleeve of the fixed plate.
[0018] By adopting the above technical solution, the carpet placed above can be assisted to move stably in the horizontal direction.
[0019] In summary, the present application includes the following beneficial effects: by providing a cleaning mechanism, after the protrusions scrape off the fiber debris on the surface of the carpet, the fiber debris can be quickly absorbed into the collection box by the suction force of the fan, and the fiber debris can be retained inside the collection box through the separation of the filter, which is convenient for subsequent unified dumping. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0021] Figure 2 A schematic diagram of the cross-sectional three-dimensional structure of this application;
[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the collection box of this application;
[0023] Figure 4 This is a schematic diagram of the three-dimensional cross-sectional structure of the collection box of this application.
[0024] In the figure: 1. Fixed plate; 2. Rotating roller; 3. Cleaning mechanism; 301. Guide rod; 302. Screw rod; 303. Drive motor; 304. Fixed frame; 305. Bottom plate; 306. Bump; 307. Connecting pipe No. 1; 308. Collection box; 309. Handle; 310. Filter; 311. Fan; 312. Connecting pipe No. 2. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0026] The following is combined with Figure 1-4The embodiments of the present application are described in further detail. Example 1
[0027] See also Figure 1-Figure 4 , this embodiment provides a technical solution: a carpet processing waste cleaning device, comprising: a fixed plate 1, a rotating roller 2 and a cleaning mechanism 3;
[0028] Sleeves are provided on both sides of the inner wall of the rectangular hole of the fixed plate 1. The fixed plate 1 can provide the structure inside the sleeve for stable rotation, and the fixed plate 1 is used to place the carpet. A rotating roller 2 is provided inside the sleeve of the fixed plate 1, and the rotating roller 2 can rotate inside the sleeve of the fixed plate 1. During the rotation, the rotating roller 2 can move the carpet placed above it horizontally, thereby providing stable displacement of the carpet. The cleaning mechanism 3 is provided above the fixed plate 1, and the cleaning mechanism 3 can provide for cleaning fiber debris inside the carpet.
[0029] The cleaning mechanism 3 includes a fixed frame 304 arranged above the fixed plate 1, and the fixed frame 304 can provide the structure connected thereto for synchronous movement. A groove is provided above the fixed frame 304, and the groove provided by the fixed frame 304 can provide a stable placement of the internal structure. A through hole is provided on the outer wall of the fixed frame 304, which can provide subsequent gas circulation. A bottom plate 305 welded to the bottom of the fixed frame 304 can stably connect and fix with the bottom of the fixed frame 304, and a through hole is also provided on the outer wall of the bottom plate 305. The through hole provided by the bottom plate 305 can provide effective gas circulation. A protrusion 306 is welded under the bottom plate 305. The protrusion 306 can be synchronously moved in the horizontal direction after being connected to the fixed frame 304. The cam 306 is composed of several groups arranged at equal distances, and both ends are respectively connected to the No. 1 connecting pipe 307 at the through-holes opened in the fixed frame 304 and the bottom plate 305. The No. 1 connecting pipe 307 can transport the gas in the fixed frame 304 to the through-holes in the bottom plate 305. The collecting box 308 is arranged inside the groove of the fixed frame 304. The collecting box 308 can collect the fiber debris for subsequent centralized discharge. A circular hole is provided on the top of the collecting box 308 to provide stable gas circulation. The outer wall of the collecting box 308 is provided with holes corresponding to the positions of the through-holes of the fixed frame 304. The gas flows through the circular holes of the collecting box 308 to the holes on the outer wall, thereby not affecting the gas flowability.
[0030] The filter screen 310 welded in the circular hole of the collection box 308 can store the fiber debris inside the collection box 308 to prevent the fiber debris from splashing everywhere under the influence of wind. The fan 311 is fixed under the fixed plate 1. The fan 311 can continuously provide wind circulation. The two ends are respectively connected to the circular hole of the collection box 308 and the No. 2 connecting pipe 312 on the outer wall of the fan 311. The fan 311 is connected to the No. 2 connecting pipe 312 to flow air into the interior of the collection box 308.
[0031] The carpet is placed on the rotating roller 2 of the fixed plate 1, and the rotation of the rotating roller 2 drives the carpet to move. When the carpet contacts the protrusion 306 at the bottom of the bottom plate 305 under the fixed frame 304, the fiber debris inside the carpet will be scraped out by the protrusion 306. By starting the fan 311, the fan 311 will absorb the wind force inside the collection box 308 through the second connecting pipe 312. The collection box 308 is connected to the fixed frame 304 by a hole, and the fixed frame 304 is connected to the bottom plate 305 through the first connecting pipe 307. At this time, when the protrusion 306 scrapes out the fiber debris, the fiber debris will be absorbed into the interior of the collection box 308, and the fiber debris can be retained in the interior of the collection box 308 for storage through the filter 310. Example 2
[0032] See also Figure 1-Figure 4 , this embodiment provides a technical solution: a carpet processing waste cleaning device, including: a guide rod 301, a screw rod 302, a drive motor 303 and a handle 309;
[0033] The guide rod 301 is fixed on one side above the fixed plate 1. The guide rod 301 can provide the structure on the rod with stable horizontal movement, and the two ends of the guide rod 301 are connected to the fixed plate 1 through the plate, which can effectively connect the structures to each other. The screw rod 302 is set on the other side above the fixed plate 1. During the rotation process, the screw rod 302 can provide the structure on the rod with stable rotation. The two ends of the screw rod 302 are connected to the fixed plate 1 through the bearings in the plate, which can effectively connect the structures to each other. A fixed frame 304 is set on the screw rod 302, and the other end of the fixed frame 304 is set on the guide rod 3 01, the fixed frame 304 can stably move horizontally on the guide rod 301 through the rotation of the screw rod 302, thereby driving the externally connected structure to move synchronously, the driving motor 303 is fixed on the fixed plate 1, and one end of the screw rod 302 is connected to the output end of the driving motor 303, and the driving motor 303 can stably drive the screw rod 302 connected to the output end to rotate, and the handles 309 are welded on both sides above the collection box 308, and the cross-section of the handle 309 is "U" shaped. The handle 309 can be conveniently held by the operator to drive the collection box 308 connected below to be taken out from the groove inside the fixed frame 304.
[0034] Start the drive motor 303. During operation, the drive motor 303 can drive the screw rod 302 on the output end to rotate stably. At this time, when the screw rod 302 rotates, it can drive the fixed frame 304 on the rod to move stably on the guide rod 301. Subsequently, the handle 309 can be used to facilitate the operator to hold it and drive the collection box 308 to be taken out from the groove inside the fixed frame 304.
[0035] The implementation principle of the carpet processing waste cleaning device of the present application is:
[0036] First, place the carpet on the rotating roller 2 of the fixed plate 1, and the carpet is moved by the rotation of the rotating roller 2. Then, start the drive motor 303. During operation, the drive motor 303 can drive the screw rod 302 on the output end to rotate stably. At this time, when the screw rod 302 rotates, it can drive the fixed frame 304 on the rod to move stably on the guide rod 301. The fixed frame 304 can move in the opposite direction to the direction of movement of the carpet.
[0037] Secondly, when the carpet contacts the protrusion 306 at the bottom of the base plate 305 below the fixed frame 304, the fiber debris inside the carpet will be scraped out by the protrusion 306. By starting the fan 311, the fan 311 will absorb the wind force inside the collection box 308 through the second connecting pipe 312. The collection box 308 is connected by holes through the fixed frame 304, and the fixed frame 304 is connected to the base plate 305 through the first connecting pipe 307. At this time, when the protrusion 306 scrapes out the fiber debris, the fiber debris will be absorbed into the interior of the collection box 308, and the fiber debris can be retained in the interior of the collection box 308 for storage through the filter 310.
[0038] Finally, the handle 309 can be used by the operator to conveniently hold the collecting box 308 and remove it from the groove of the fixed frame 304 , so as to centrally clean the fiber debris in the collecting box 308 .
[0039] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present application is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A carpet processing waste cleaning device, characterized in that: include: A fixed plate (1), wherein sleeves are provided on both sides of the inner wall of the rectangular hole of the fixed plate (1), and the fixed plate (1) is used for placing a carpet; A cleaning mechanism (3), the cleaning mechanism (3) being arranged above the fixed plate (1), the cleaning mechanism (3) comprising a fixed frame (304) arranged above the fixed plate (1) and a bottom plate (305) welded to the bottom of the fixed frame (304), a groove being provided above the fixed frame (304), a through hole being provided on the outer wall of the fixed frame (304), and a through hole being provided on the outer wall of the bottom plate (305); The cleaning mechanism (3) further comprises a No. 1 connecting pipe (307) whose two ends are respectively connected to through holes opened in the fixed frame (304) and the bottom plate (305), and a collecting box (308) arranged in the groove of the fixed frame (304), wherein a circular hole is opened on the top of the collecting box (308), and holes corresponding to the positions of the through holes of the fixed frame (304) are opened on the outer wall of the collecting box (308); The cleaning mechanism (3) further comprises a filter (310) welded into the circular hole of the collection box (308), a fan (311) fixedly mounted below the fixed plate (1), and a second connecting pipe (312) whose two ends are respectively connected to the circular hole of the collection box (308) and the outer wall of the fan (311).
2. The carpet processing waste cleaning device according to claim 1, characterized in that: The cleaning mechanism (3) further comprises a guide rod (301) fixedly arranged on one side above the fixed plate (1), and both ends of the guide rod (301) are connected to the fixed plate (1) via plates.
3. The carpet processing waste cleaning device according to claim 2, characterized in that: The cleaning mechanism (3) further comprises a screw rod (302) arranged on the other side above the fixed plate (1), with both ends of the screw rod (302) connected to the fixed plate (1) via bearings in the plate, a fixed frame (304) being arranged on the screw rod (302), and the other end of the fixed frame (304) being arranged on the guide rod (301).
4. The carpet processing waste cleaning device according to claim 3, characterized in that: The cleaning mechanism (3) further comprises a driving motor (303) fixed on the fixed plate (1), and one end of the screw rod (302) is connected to the output end of the driving motor (303).
5. The carpet processing waste cleaning device according to claim 4, characterized in that: The cleaning mechanism (3) further comprises a protrusion (306) welded below the bottom plate (305), and the protrusion (306) is composed of a plurality of groups arranged at equal distances.
6. The carpet processing waste cleaning device according to claim 5, characterized in that: The cleaning mechanism (3) further comprises handles (309) welded to both sides above the collection box (308), and the cross-section of the handles (309) is U-shaped.
7. The carpet processing waste cleaning device according to claim 6, characterized in that: The cleaning mechanism (3) further comprises a rotating roller (2) arranged inside the sleeve of the fixed plate (1), and the rotating roller (2) is rotatable inside the sleeve of the fixed plate (1).