Nondestructive testing auxiliary device

Abstract

The utility model belongs to the technical field of bridge box girders, and discloses a nondestructive testing auxiliary device which comprises a double-rope winch motor and a steel pipe which are fixed on a cast-in-place beam support, a fixed pulley is fixedly installed on the steel pipe through a base, and through the arrangement of the double-rope winch motor, the steel pipe, the fixed pulley, a storage roller and other structures, the storage roller is fixed on the steel pipe. A double-rope winch motor is fixed to a cast-in-place beam support, a steel pipe is arranged above the double-rope winch motor and fixed to the cast-in-place beam support, a steel wire rope is wound out through the double-rope winch motor at one end, and the transmission direction is changed to be horizontal through a fixed pulley fixed to the steel pipe. The steel wire rope penetrates through the cast-in-place beam support in the longitudinal direction of the box girder and is wound into the double-rope winch motor at the other end, the positions of the steel pipes at the two ends in the vertical direction are adjusted to be consistent, the transmission direction of the steel wire rope is kept horizontal, and the device is suitable for nondestructive testing of the box girder when the cast-in-place beam support is not detached in the construction stage.

Description

Technical Field

[0001] The utility model belongs to the technical field of bridge box girders, in particular to a non-destructive testing auxiliary device. Background Art

[0002] Nondestructive testing of bridge box girders is one of the means to ensure the quality of concealed project acceptance. It mainly tests the quality of grouting of prestressed pipes in box girders. Timely detection of defects and taking effective measures during the construction phase can avoid major accidents.

[0003] When using the non-destructive testing auxiliary device, the testing instrument is usually brought to the corresponding position of the box girder by drone for testing. According to the predetermined testing route and method, the testing is carried out point by point or area by area. During the testing process, the display screen or indicator light of the equipment is closely monitored, and the test data and abnormal conditions are recorded. If necessary, the same part can be tested repeatedly to ensure the accuracy of the test results.

[0004] However, the box girder of the bridge was not removed during the construction phase, which resulted in maintenance personnel being unable to carry instruments to the corresponding parts for inspection. Maintenance personnel were required to enter the interior of the support, which could easily affect personnel safety and increase the probability of accidents. Therefore, it was necessary to design a non-destructive testing auxiliary device that was not affected by the box girder of the bridge. Utility Model Content

[0005] In order to solve the problems raised in the above background technology, the utility model provides a non-destructive testing auxiliary device, which solves the problem that the UAV cannot carry the instrument into the cast-in-situ beam support because the support is not removed during the construction stage.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a non-destructive testing auxiliary device, comprising a double-rope winch motor and a steel pipe fixed on a cast-in-place beam support, a fixed pulley fixedly mounted on the steel pipe through a base, the output end of the double-rope winch motor is splined to a storage roller, a steel wire rope is wound around the storage roller, a pan-tilt head is fixedly mounted on the steel wire rope, and a fixing part is provided at the bottom of the pan-tilt head.

[0007] Preferably, the double-rope hoisting motor and the steel pipe are detachably fixed to the cast-in-place beam support, and the length of the steel pipe is greater than the double-rope spacing.

[0008] Preferably, the steel wire rope is uniformly transmitted in direction through a fixed pulley, and the steel pipe is located above the double-rope winch motor.

[0009] Preferably, the fixed pulley is fixed on the steel pipe by welding, and the line connecting the rotation axis of the fixed pulley and the welding point is 45 degrees to the vertical direction to realize the transformation of the wire rope transmission direction from vertical to horizontal.

[0010] Preferably, the pan-tilt platform is fixed above the steel wire rope by a flat-head screw, and the flat-head screw connects the pan-tilt platform to the steel wire rope through the friction force generated by squeezing, so as to achieve stability of the pan-tilt platform during steel wire rope transmission.

[0011] Preferably, one end of the storage roller is fixedly connected to a fixed block, one end of the fixed block is fixedly connected to a rotating shaft, and the rotating shaft is rotatably connected to the cast-in-place beam support.

[0012] Preferably, both ends of the steel pipe are fixedly connected to a connecting rod through a threaded sleeve, one end of the connecting rod is fixedly connected to a mounting block, a clamping block is provided at the bottom of the mounting block, a positioning bolt is provided inside the clamping block, one side of the clamping block is fixedly connected to a supporting telescopic rod through a clamping piece, one end of the supporting telescopic rod is provided with a mounting piece, and a crossbeam is provided at the top of the supporting telescopic rod, the mounting piece is connected to the double-rope winch motor through a limit bolt, and a spring is fixedly installed on one side of the clamping piece.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] The utility model avoids people from entering dangerous areas and reduces the probability of accidents by setting up structures such as a double-rope winch motor, a steel pipe, a fixed pulley and a storage roller. The double-rope winch motor is fixed on the cast-in-place beam support, and the steel pipe is fixed on the cast-in-place beam support above the double-rope winch motor. The wire rope is wound out by the double-rope winch motor at one end, and the transmission direction is converted to horizontal by the fixed pulley fixed on the steel pipe. The wire rope passes through the cast-in-place beam support along the longitudinal direction of the box beam and is wound into the double-rope winch motor at the other end. The vertical positions of the steel pipes at both ends are adjusted to be consistent, and the transmission direction of the wire rope is kept horizontal. The utility model is suitable for non-destructive testing of box beams when the cast-in-place beam support has not been dismantled during the construction stage. Maintenance personnel do not need to enter the support. The pan / tilt table with the non-destructive testing instrument fixed is transmitted to the corresponding position of the box beam for testing by the double-rope winch motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the connection between the pan / tilt head and the wire rope of the utility model;

[0017] Figure 3 This is a schematic diagram of the disassembled structure of the steel pipe and the storage roller of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the present invention excluding the connecting rod, the mounting block and the clamping block;

[0019] Figure 5 This is a schematic diagram of the supporting telescopic rod, mounting member, clamping member and spring structure of the utility model.

[0020] In the figure: 1. Double-rope winch motor; 2. Steel pipe; 21. Connecting rod; 22. Mounting block; 23. Clamping block; 3. Base; 4. Fixed pulley; 5. Storage roller; 51. Fixed block; 52. Rotating shaft; 6. Wire rope; 7. Pan / tilt head; 71. Flat head screw; 8. Fixing part; 9. Support telescopic rod; 91. Mounting part; 92. Clamping part; 93. Spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 5 As shown, the utility model provides a non-destructive testing auxiliary device, including a double-rope winch motor 1 and a steel pipe 2 fixed on a cast-in-place beam bracket, a fixed pulley 4 is fixedly installed on the steel pipe 2 through a base 3, the output end of the double-rope winch motor 1 is spline-connected to a storage roller 5, a steel wire rope 6 is wound around the storage roller 5, a pan-tilt head 7 is fixedly installed on the steel wire rope 6, and a fixing part 8 is provided at the bottom of the pan-tilt head 7.

[0023] The above scheme is adopted: the steel pipe 2 is fixed above the double-rope hoisting motor 1, the double-rope hoisting motor 1 and the steel pipe 2 are fixed to the cast-in-place beam bracket in a detachable manner, the wire rope 6 is rolled out from the receiving roller 5, and the vertical transmission direction is converted to the horizontal transmission direction by the fixed pulley 4 welded on the steel pipe 2. The flat head screw 71 is screwed into the screw hole to tighten the wire rope 6, and the pan-tilt head 7 and the wire rope 6 are connected together. The non-destructive testing instrument is fixed on the pan-tilt head 7 to realize remote control of the double-rope hoisting motor 1 and the non-destructive testing instrument for inspection without the need for maintenance personnel to enter the cast-in-place beam bracket. The double-rope hoisting motor 1 and the non-destructive testing instrument are remotely controlled for inspection. The arrangement of the double-rope hoisting motor 1, the steel pipe 2, the fixed pulley 4 and the receiving roller 5 and other structures can prevent personnel from entering the dangerous area and reduce the occurrence of accidents. The probability of occurrence is high, the double-rope hoisting motor 1 is fixed on the cast-in-place beam support, the steel pipe 2 is above the double-rope hoisting motor 1 and fixed on the cast-in-place beam support, the wire rope 6 is wound out by the double-rope hoisting motor 1 at one end, and the transmission direction is changed to horizontal by the fixed pulley 4 fixed on the steel pipe 2, the wire rope 6 passes through the cast-in-place beam support along the longitudinal direction of the box beam, and is wound into the double-rope hoisting motor 1 at the other end, and the vertical positions of the steel pipes 2 at both ends are adjusted to be consistent, and the transmission direction of the wire rope 6 is kept horizontal. It is suitable for non-destructive testing of the box beam when the cast-in-place beam support has not been removed during the construction phase. Maintenance personnel do not need to enter the inside of the support, and the pan / tilt head 7 with the non-destructive testing instrument fixed is transmitted to the corresponding position of the box beam for testing through the double-rope hoisting motor 1.

[0024] like Figures 1 to 5 As shown, the double-rope hoisting motor 1 and the steel pipe 2 are detachably fixed to the cast-in-place beam support. The length of the steel pipe 2 is greater than the double-rope spacing. The steel wire rope 6 is uniformly transmitted in the direction of the steel wire rope 6 through the fixed pulley 4. The steel pipe 2 is located above the double-rope hoisting motor 1. The fixed pulley 4 is fixed above the steel pipe 2 by welding. The line connecting the rotation axis of the fixed pulley 4 and the welding point is 45 degrees to the vertical direction to realize the transformation of the transmission direction of the steel wire rope 6 from vertical to horizontal.

[0025] The above solution is adopted: the double-rope hoisting motor 1 provides power, and the rotation of the output end drives the storage roller 5 to rotate, thereby winding or releasing the wire rope 6, thereby controlling the movement of the pan-tilt platform 7. The steel pipe 2 serves as the supporting structure of the fixed pulley 4. Its length is greater than the distance between the two ropes, which can ensure the appropriate position of the fixed pulley 4 and ensure smooth and stable transmission of the wire rope 6. The fixed pulley 4 changes the transmission direction of the wire rope 6, so that the wire rope 6 is turned from vertical to horizontal, thereby realizing the movement of the pan-tilt platform 7 in a specific direction. At the same time, it is fixed to the steel pipe 2 through the base 3 to ensure its stability. The storage roller 5 is wound with the wire rope 6. Under the drive of the double-rope hoisting motor 1, the wire rope 6 is retracted and released to adjust the position of the pan-tilt platform 7. The wire rope 6 connects the pan-tilt platform 7 and the storage roller 5, and as a transmission medium, transmits the power of the double-rope hoisting motor 1 to the pan-tilt platform 7 to realize the movement of the pan-tilt platform 7. The pan-tilt platform 7 carries related equipment or objects, which are fixed on the wire rope 6 and moved under the drive of the wire rope 6 to meet different work requirements.

[0026] like Figures 1 to 5 As shown, the pan-tilt platform 7 is fixed above the wire rope 6 by a flat-head screw 71, and the flat-head screw 71 connects the pan-tilt platform 7 to the wire rope 6 through the friction force generated by extrusion, so as to achieve the stability of the pan-tilt platform 7 when the wire rope 6 is transmitted. One end of the storage roller 5 is fixedly connected to the fixed block 51, and one end of the fixed block 51 is fixedly connected to the rotating shaft 52, and the rotating shaft 52 is rotatably connected to the cast-in-place beam bracket. Both ends of the steel pipe 2 are fixedly connected to the connecting rod 21 through a threaded sleeve, and one end of the connecting rod 21 is fixedly connected to the mounting block 22. A clamping block 23 is provided at the bottom of the mounting block 22, and a positioning bolt is provided inside the clamping block 23. One side of the clamping block 23 is fixedly connected to the supporting telescopic rod 9 through a clamping member 92. One end of the supporting telescopic rod 9 is provided with a mounting member 91, and the top of the supporting telescopic rod 9 is provided with a crossbeam. The mounting member 91 is connected to the double-rope winch motor 1 through a limit bolt, and a spring 93 is fixedly installed on one side of the clamping member 92.

[0027] Adopt the above scheme: the height of the detection instrument can be appropriately adjusted by extending and retracting the supporting telescopic rod 9; the mounting part 91 can fix the double-rope winch motor 1; the cooperation of the clamping part 92 and the spring 93 can ensure the stability of the storage roller 5 during movement; the fixing block 51 connects the storage roller 5 with the rotating shaft 52; the rotating shaft 52 is rotatably connected to the cast-in-place beam bracket to provide support for the rotation of the storage roller 5, so that the storage roller 5 can rotate stably under the drive of the double-rope winch motor 1; the connecting rod 21 is connected to the steel pipe 2 through a threaded sleeve, which increases the installation flexibility of the steel pipe 2; the clamping block 23 and the positioning bolt at the bottom of the mounting block 22 can firmly fix the entire device on the cast-in-place beam bracket, ensuring the stability and safety of the device during operation.

[0028] The working principle and usage process of the utility model are as follows: the double-rope hoisting motor 1 is fixed on the cast-in-place beam support, the steel pipe 2 is above the double-rope hoisting motor 1 and fixed on the cast-in-place beam support, the steel wire rope 6 is wound out by the double-rope hoisting motor 1 at one end, and the transmission direction is changed to horizontal by the fixed pulley 4 fixed on the steel pipe 2, the steel wire rope 6 passes through the cast-in-place beam support along the longitudinal direction of the box beam, and is wound into the double-rope hoisting motor 1 at the other end, and the vertical positions of the steel pipes 2 at both ends are adjusted to be consistent, so that the transmission direction of the steel wire rope 6 is kept in the horizontal direction;

[0029] The pan-tilt platform 7 equipped with the non-destructive testing instrument is fixed above the wire rope 6 by the flat head screw 71, and the friction force generated by the flat head screw 71 squeezing the wire rope 6 is used to fix the pan-tilt platform 7 on the wire rope 6. The non-destructive testing instrument is fixedly installed on the pan-tilt platform 7, and the double-rope winch motor 1 is remotely controlled to drive the pan-tilt platform 7 equipped with the non-destructive testing instrument into the cast-in-place beam support. After the pan-tilt platform 7 is driven to the position of the box beam that needs to be inspected, the double-rope winch motor 1 is paused. After the inspection data is collected, the pan-tilt platform 7 equipped with the non-destructive testing instrument is driven by the double-rope winch motor 1 to produce the cast-in-place beam support. After completing the non-destructive testing task, the double-rope winch motor 1 and the steel pipe 2 with the fixed pulley 4 are removed and recycled from the cast-in-place beam support.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A non-destructive testing auxiliary device, comprising a double-rope hoisting motor (1) and a steel pipe (2) fixed to a cast-in-situ beam support, characterized in that: A fixed pulley (4) is fixedly mounted on the steel pipe (2) via a base (3); a receiving roller (5) is spline-connected to the output end of the double-rope hoisting motor (1); a steel wire rope (6) is wound around the receiving roller (5); a pan-tilt platform (7) is fixedly mounted on the steel wire rope (6); and a fixing member (8) is provided at the bottom of the pan-tilt platform (7).

2. The nondestructive testing auxiliary device according to claim 1, characterized in that: The double-rope hoisting motor (1) and the steel pipe (2) are detachably fixed to the cast-in-situ beam support, and the length of the steel pipe (2) is greater than the double-rope spacing.

3. The nondestructive testing auxiliary device according to claim 1, characterized in that: The steel wire rope (6) is uniformly driven by a fixed pulley (4), and the steel pipe (2) is located above the double-rope hoisting motor (1).

4. The nondestructive testing auxiliary device according to claim 1, characterized in that: The fixed pulley (4) is fixed on the steel pipe (2) by welding, and the line connecting the rotation axis of the fixed pulley (4) and the welding point is 45 degrees to the vertical direction, so as to realize the transmission direction of the wire rope (6) from vertical to horizontal.

5. The nondestructive testing auxiliary device according to claim 1, characterized in that: The platform (7) is fixed above the steel wire rope (6) via a flat head screw (71), and the flat head screw (71) connects the platform (7) and the steel wire rope (6) through the friction force generated by squeezing, so as to achieve the stability of the platform (7) when the steel wire rope (6) is driven.

6. The nondestructive testing auxiliary device according to claim 1, characterized in that: One end of the storage roller (5) is fixedly connected to a fixed block (51), one end of the fixed block (51) is fixedly connected to a rotating shaft (52), and the rotating shaft (52) is rotatably connected to the cast-in-place beam bracket.

7. The nondestructive testing auxiliary device according to claim 1, characterized in that: Both ends of the steel pipe (2) are fixedly connected to a connecting rod (21) through a threaded sleeve, one end of the connecting rod (21) is fixedly connected to a mounting block (22), a clamping block (23) is provided at the bottom of the mounting block (22), a positioning bolt is provided inside the clamping block (23), one side of the clamping block (23) is fixedly connected to a supporting telescopic rod (9) through a clamping member (92), one end of the supporting telescopic rod (9) is provided with a mounting member (91), and a crossbeam is provided at the top end of the supporting telescopic rod (9), the mounting member (91) is connected to the double-rope winch motor (1) through a limit bolt, and a spring (93) is fixedly installed on one side of the clamping member (92).

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