Efficient air compressor oil-gas separation mechanism

By introducing a round table filter mesh cover, external tooth ring and twisted dragon structure into the oil and gas separator of the air compressor, centralized collection of impurities is solved, and the problem of impurities contamination of crude oil is ensured, ensuring the cleanliness and crude oil quality of the oil and gas separator.

CN223241576UActive Publication Date: 2025-08-19MAX FLUID TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422910629.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-08-19
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the existing air compressor oil and gas separator, the scraped impurities fall directly to the bottom of the oil and gas separation tank, affecting the quality of crude oil.

Method used

An efficient air compressor oil and gas separation mechanism is designed, using a round table filter mesh cover, external tooth ring and twisted dragon structure. The twisted dragon is driven to rotate and scrape away impurities, and a detachable semicircular collection cover is used to collect impurities in a concentrated manner to prevent impurities from entering the bottom of the oil and gas separation tank.

Benefits of technology

Effectively clean impurities on the filter screen to prevent impurities from contaminating crude oil, and ensure the quality of crude oil at the bottom of the oil-gas separation tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oil-gas separation, and discloses an efficient air compressor oil-gas separation mechanism which comprises an oil-gas separation tank, a tank cover is arranged on the top side of the oil-gas separation tank, a circular-truncated-cone-shaped filter screen cover is fixedly installed on the bottom side of the tank cover, an annular cavity is formed in the bottom side of the tank cover, and the annular cavity is communicated with the oil-gas separation tank. An outer gear ring is rotationally installed in the annular cavity, and an auger is fixedly installed on the bottom side of the outer gear ring. According to the utility model, the auger rotates on the surface of the circular-truncated-cone-shaped filter screen cover to scrape and clean impurities attached to the surface of the circular-truncated-cone-shaped filter screen cover, the scraped impurities fall down into the semicircular collecting cover, and the semicircular collecting cover is detachably arranged, so that the semicircular collecting cover is convenient to disassemble and assemble; scraped impurities are collected in a centralized mode through the semicircular collecting cover, the scraped impurities are prevented from falling into crude oil at the bottom of the oil-gas separation tank, and pollution to the crude oil at the bottom of the oil-gas separation tank due to falling of the impurities is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of oil-gas separation, in particular to a high-efficiency oil-gas separation mechanism for an air compressor. Background Art

[0002] The oil-gas separator is a device that separates the crude oil and associated natural gas produced by the oil well. The oil-gas separator is placed between the submersible centrifugal pump and the protector to separate the free gas in the well fluid from the well fluid. The liquid is sent to the submersible centrifugal pump, and the gas is released into the annular space between the oil pipe and the casing.

[0003] There is a high-efficiency air compressor oil-gas separator (its authorization announcement number is: CN219595931U), which is equipped with a filter barrel to filter impurities in natural gas. When the drive shaft rotates, the filter barrel can be rotated under the meshing transmission action of the drive gear and the outer gear ring. The scraper can be used to scrape off impurities attached to the filter barrel, thereby ensuring that the filtration flow rate of the filter barrel will not be reduced.

[0004] However, this type of air compressor oil-gas separator has some shortcomings during actual use: the impurities attached to the surface of the rotating filter barrel are scraped off by the scraper, and the scraped impurities will directly fall down into the crude oil at the bottom of the oil-gas separation tank, affecting the quality of the crude oil; therefore, the present utility model is proposed to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency oil-gas separation mechanism for an air compressor, which is used to solve the above-mentioned problems.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A high-efficiency air compressor oil and gas separation mechanism comprises an oil and gas separation tank, a tank cover is provided on the top side of the oil and gas separation tank, a truncated cone filter screen cover is fixedly installed on the bottom side of the tank cover, an annular cavity is opened on the bottom side of the tank cover, an outer gear ring is rotatably installed in the annular cavity, an auger is fixedly installed on the bottom side of the outer gear ring, the inner wall contact surface of the auger is rotatably fitted on the outer wall of the truncated cone filter screen cover, a detachable impurity collection mechanism is provided on the bottom side of the truncated cone filter screen cover, a side cavity is opened in the tank cover, and a rotation drive mechanism for the outer gear ring is provided in the side cavity.

[0008] Preferably, the oil-gas separation tank is provided with a delivery pipe and an oil drain pipe, respectively, and the tank cover is provided with an exhaust pipe.

[0009] Preferably, the detachable impurity collecting mechanism includes a threaded groove boss, a threaded barrel and a semicircular collecting cover, the bottom side of the conical filter screen cover is fixedly installed with a threaded groove boss, the threaded barrel is threadedly installed on the threaded groove boss, the bottom side of the threaded barrel is fixedly installed with a semicircular collecting cover, and the semicircular collecting cover is located below the conical filter screen cover; when it is necessary to remove the scraped impurities, after opening the tank cover, the threaded barrel on the semicircular collecting cover is unscrewed from the threaded groove boss on the bottom side of the conical filter screen cover, and the semicircular collecting cover containing the scraped impurities can be removed, which is simple and quick to operate.

[0010] Preferably, the side cavity is communicated with the annular cavity, and the side cavity is located on the right side of the annular cavity.

[0011] Preferably, the rotation drive mechanism includes a motor and a gear. The motor is fixedly installed on the top side of the tank cover. The output shaft of the motor extends into the side cavity and is fixedly installed with a gear. The gear is engaged with the outer gear ring; it is convenient to start the motor to make the gear drive the outer gear ring to rotate.

[0012] Preferably, both outer walls of the outer gear ring are provided with mounting grooves, and sealing rings are provided in the two mounting grooves. One side of the two sealing rings is sealed on the inner wall of the annular cavity, thereby ensuring the sealing between the annular cavity and the oil and gas separation tank.

[0013] The beneficial effects of the utility model are as follows: when it is necessary to clean the impurities attached to the surface of the frustum-shaped filter screen cover of the high-efficiency air compressor oil and gas separation mechanism, the motor is started to drive the gear to drive the outer gear ring and the auger to rotate, and the auger is rotated on the surface of the frustum-shaped filter screen cover to scrape and clean the impurities attached to the surface of the frustum-shaped filter screen cover, and the scraped impurities fall downward into the semicircular collecting cover, and the semicircular collecting cover is detachable, which is convenient for disassembly and installation of the semicircular collecting cover. The scraped impurities are collected centrally by the semicircular collecting cover, and the scraped impurities are prevented from falling into the crude oil at the bottom of the oil and gas separation tank, reducing the contamination of the crude oil at the bottom of the oil and gas separation tank by the falling impurities, thereby ensuring the quality of the crude oil at the bottom of the oil and gas separation tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional partial cross-section;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model in side section;

[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the structure of part A;

[0017] Figure 4 This is a schematic structural diagram of the utility model from an exploded perspective.

[0018] In the figure: 1. Oil-gas separation tank; 2. Tank cover; 3. Delivery pipe; 4. Oil drain pipe; 5. Exhaust pipe; 6. Conical filter screen; 7. Annular cavity; 8. External gear ring; 9. Auger; 10. Threaded groove boss; 11. Threaded barrel; 12. Semicircular collecting cover; 13. Side cavity; 14. Motor; 15. Gear; 16. Mounting groove; 17. Sealing ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Reference Figure 1-4 A high-efficiency oil-gas separation mechanism for an air compressor comprises an oil-gas separation tank 1, a tank cover 2 is provided on the top side of the oil-gas separation tank 1, a truncated cone-shaped filter screen cover 6 is fixedly installed on the bottom side of the tank cover 2, an annular cavity 7 is opened on the bottom side of the tank cover 2, an outer gear ring 8 is rotatably installed in the annular cavity 7, an auger 9 is fixedly installed on the bottom side of the outer gear ring 8, the inner wall contact surface of the auger 9 is rotatably fitted on the outer wall of the truncated cone-shaped filter screen cover 6, a detachable impurity collecting mechanism is provided on the bottom side of the truncated cone-shaped filter screen cover 6, a side cavity 13 is opened in the tank cover 2, and a rotation driving mechanism for the outer gear ring 8 is provided in the side cavity 13.

[0021] Furthermore, the oil-gas separation tank 1 is provided with a delivery pipe 3 and an oil drain pipe 4 , and the tank cover 2 is provided with an exhaust pipe 5 .

[0022] Furthermore, the detachable impurity collecting mechanism includes a threaded groove boss 10, a threaded barrel 11 and a semicircular collecting cover 12. The threaded groove boss 10 is fixedly installed on the bottom side of the truncated cone filter screen cover 6, and the threaded barrel 11 is threadedly installed on the threaded groove boss 10. The semicircular collecting cover 12 is fixedly installed on the bottom side of the threaded barrel 11, and the semicircular collecting cover 12 is located below the truncated cone filter screen cover 6; when it is necessary to remove the scraped impurities, after opening the tank cover 2, the threaded barrel 11 on the semicircular collecting cover 12 is unscrewed from the threaded groove boss 10 on the bottom side of the truncated cone filter screen cover 6, and the semicircular collecting cover 12 containing the scraped impurities can be removed, which is easy and quick to operate.

[0023] Furthermore, the side cavity 13 is communicated with the annular cavity 7 , and the side cavity 13 is located on the right side of the annular cavity 7 .

[0024] Specifically, the rotation drive mechanism includes a motor 14 and a gear 15. The motor 14 is fixedly installed on the top side of the tank cover 2. The output shaft of the motor 14 extends into the side cavity 13 and is fixedly installed with a gear 15. The gear 15 is engaged with the outer gear ring 8; by starting the motor 14, the gear 15 drives the outer gear ring 8 to rotate.

[0025] Specifically, mounting grooves 16 are provided on both sides of the outer wall of the outer gear ring 8, and sealing rings 17 are provided in the two mounting grooves 16. One side of the two sealing rings 17 is sealed on the inner wall of the annular cavity 7, thereby ensuring the sealing between the annular cavity 7 and the oil-gas separation tank 1.

[0026] During use: When the oil and gas separation tank 1 is performing oil and gas separation, the impurities in the natural gas are filtered through the truncated cone filter screen 6, and the impurities after filtration are attached to the outer surface of the truncated cone filter screen 6; when it is necessary to clean the impurities attached to the surface of the truncated cone filter screen 6, the motor 14 is started to drive the gear 15 to rotate. Since the gear 15 is engaged with the outer gear ring 8, the outer gear ring 8 and the auger 9 are synchronously driven to rotate. The auger 9 rotates on the surface of the truncated cone filter screen 6 to scrape and clean the impurities attached to the surface of the truncated cone filter screen 6. The fallen impurities fall downward into the semicircular collecting cover 12, and the scraped impurities are collected centrally by the semicircular collecting cover 12, so as to prevent the scraped impurities from falling into the crude oil at the bottom of the oil and gas separation tank 1, reduce the pollution of the crude oil at the bottom of the oil and gas separation tank 1 by the falling impurities, and ensure the quality of the crude oil at the bottom of the oil and gas separation tank 1; when it is necessary to remove the scraped impurities, after opening the tank cover 2, the threaded barrel 11 on the semicircular collecting cover 12 is unscrewed from the threaded groove boss 10 on the bottom side of the frustum-shaped filter screen cover 6, and the semicircular collecting cover 12 containing the scraped impurities can be disassembled, which is simple and quick to operate.

[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0028] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A high-efficiency air compressor oil-gas separation mechanism, comprising an oil-gas separation tank (1), characterized in that: The top side of the oil-gas separation tank (1) is provided with a tank cover (2), the bottom side of the tank cover (2) is fixedly installed with a truncated cone filter screen cover (6), the bottom side of the tank cover (2) is provided with an annular cavity (7), an outer toothed ring (8) is rotatably installed in the annular cavity (7), an auger (9) is fixedly installed on the bottom side of the outer toothed ring (8), the inner wall contact surface of the auger (9) is rotatably fitted on the outer wall of the truncated cone filter screen cover (6), a detachable impurity collecting mechanism is provided on the bottom side of the truncated cone filter screen cover (6), a side cavity (13) is provided in the tank cover (2), and a rotation driving mechanism for the outer toothed ring (8) is provided in the side cavity (13).

2. The high-efficiency oil-gas separation mechanism for an air compressor according to claim 1, characterized in that: The oil-gas separation tank (1) is respectively provided with a delivery pipe (3) and an oil discharge pipe (4), and the tank cover (2) is provided with an exhaust pipe (5).

3. The high-efficiency oil-gas separation mechanism for an air compressor according to claim 1, characterized in that: The detachable impurity collecting mechanism comprises a threaded groove convex head (10), a threaded barrel (11) and a semicircular collecting cover (12); the threaded groove convex head (10) is fixedly mounted on the bottom side of the truncated cone filter screen cover (6); the threaded barrel (11) is threadedly mounted on the threaded groove convex head (10); the semicircular collecting cover (12) is fixedly mounted on the bottom side of the threaded barrel (11); and the semicircular collecting cover (12) is located below the truncated cone filter screen cover (6).

4. The high-efficiency oil-gas separation mechanism for an air compressor according to claim 1, characterized in that: The side cavity (13) is communicated with the annular cavity (7), and the side cavity (13) is located on the right side of the annular cavity (7).

5. The high-efficiency oil-gas separation mechanism for an air compressor according to claim 4, characterized in that: The rotation drive mechanism comprises a motor (14) and a gear (15). The motor (14) is fixedly mounted on the top side of the tank cover (2). The output shaft of the motor (14) extends into the side cavity (13) and is fixedly mounted with the gear (15). The gear (15) is meshed with the outer gear ring (8).

6. The high-efficiency oil-gas separation mechanism for an air compressor according to claim 5, characterized in that: The outer walls of both sides of the outer gear ring (8) are provided with mounting grooves (16), and sealing rings (17) are provided in the two mounting grooves (16). One side of the two sealing rings (17) is sealed and attached to the inner wall of the annular cavity (7).

Citation Information

Patent Citations

  • Efficient air compressor oil-gas separator

    CN219595931U