Flow balancing device for thin oil lubrication system of harbor machinery
By controlling the flow rate of the thin oil lubrication system by adjusting the mechanism and a microcontroller, the problem of unbalanced flow rate in the thin oil lubrication system is solved, the reasonable distribution of thin oil is achieved, and the convenience and efficiency of use are improved.
Patent Information
- Application Number
- CN202422887001.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-11-26
AI Technical Summary
The existing thin oil lubrication system has uneven flow distribution problems, which leads to the inability to reasonably and evenly distribute the thin oil to each lubrication point, which is inconvenient to use.
The flow rate of each tributary is controlled through the adjustment mechanism, including slide chutes, sliders, rotary rods, rotary blocks, limit grooves and limit columns, and combined with a microcontroller and electric push rod, the reasonable and balanced distribution of thin oil is achieved.
The reasonable and balanced distribution of the thin oil flow rate to each lubrication point is achieved, making it more convenient to use, and improves the efficiency and reliability of the thin oil lubrication system.
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Figure CN223242504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thin oil lubrication systems, in particular to a flow balancing device for a thin oil lubrication system of port machinery. Background Art
[0002] Thin oil generally refers to lubricating oil with good fluidity and low viscosity. Thin oil lubrication system is a system that supplies lubricating oil to the friction points of machinery and equipment. It has many advantages and is widely used in the lubrication of large-scale machinery and equipment and automated production lines.
[0003] When the existing thin oil lubrication system is working, the oil pump usually sucks the lubricating oil from the oil tank, and the oil is transported to various lubrication points of the equipment to lubricate the relatively moving parts and remove impurities such as metal particles generated during movement. The oil then flows back to the oil tank through the return oil pipe, forming a cycle.
[0004] The existing thin oil lubrication system has the following problems: uneven flow in some pipelines is prone to occur, and the thin oil cannot be distributed to each lubrication point with a reasonable and balanced flow rate, which is very inconvenient to use. For this reason, we propose a flow balancing device for the port machinery thin oil lubrication system. Utility Model Content
[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a flow balancing device for the port machinery thin oil lubrication system. The flow of each tributary is controlled by an adjusting mechanism so that the thin oil is distributed to each lubrication point with a reasonable and balanced flow rate. The device is easy to use and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a flow balancing device for a thin oil lubrication system of a port machinery, comprising a control box, a fixing seat being provided on the top wall of the control box, a pipe being installed inside the control box, and an adjusting mechanism;
[0007] Adjustment mechanism: It includes a slide groove, a slider, a support frame, a rotating rod, a rotating block, a limit groove and a limit column. The left and right walls of the fixed seat are provided with slide grooves, and a slider is slidably connected between the two slide grooves. The interior of the pipeline is fixedly connected to the support frame, and the openings on the front and rear sides of the support frame are rotatably connected with rotating rods. The upper ends of the rotating rods pass through the top wall of the pipeline, and the upper end of the rotating rod on the front side is fixedly connected to the rotating block. A limit groove is provided on the right side of the upper surface of the slider, and the lower surface of the protrusion of the rotating block is fixedly connected to the limit column. The limit column is slidably connected to the inside of the limit groove. The flow rate of each tributary is controlled by the adjustment mechanism, so that the thin oil is distributed to each lubrication point with a reasonable and balanced flow rate, which is easy to use.
[0008] Furthermore, it also includes a single-chip microcomputer, which is fixedly connected to the front side of the control box, and the input end of the single-chip microcomputer is electrically connected to the external power supply to facilitate the normal operation of the control device.
[0009] Furthermore, the regulating mechanism also includes gears, fixed rings and blades. The upper ends of the outer surfaces of the rotating rods are fixedly sleeved with gears, the two gears are meshed and connected, the gears are all located outside the pipeline, the outer surfaces of the rotating rods are fixedly sleeved with fixed rings, the outer surfaces of the fixed rings are fixedly connected with blades, and the blades are all located inside the pipeline to facilitate control of the flow rate.
[0010] Furthermore, the adjustment mechanism also includes an electric push rod, which is provided in the mounting hole of the front wall of the fixed seat. The rear end of the telescopic shaft of the electric push rod is fixedly connected to the front end of the slider, and the input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer to facilitate the normal operation of the driving adjustment mechanism.
[0011] Furthermore, the lower end of the interior of the control box is rotatably connected to a screw rod, and the front and rear sides of the outer surface of the screw rod are threadedly connected to sliding seats. The sliding seats are slidably connected to the interior of the control box, and clamping blocks are provided at the left and right ends of the sliding seat close to the center of the control box to facilitate clamping and fixing the pipe.
[0012] Furthermore, the front end of the screw rod is fixedly connected to a turntable, and the outer surface of the turntable is provided with evenly distributed anti-slip protrusions to facilitate driving to clamp the pipeline.
[0013] Furthermore, a flow meter is provided in the mounting hole on the upper surface of the control box, a detection end of the flow meter is inserted into the interior of the pipeline, and the flow meter is bidirectionally electrically connected to the single chip microcomputer to facilitate monitoring of the flow rate.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the flow balancing device of the port machinery thin oil lubrication system has the following advantages:
[0015] When the flow needs to be adjusted, the telescopic shaft of the electric push rod drives the slider to slide in the slide groove. Under the restriction of the limit groove, the limit column slides and rotates inside the limit groove, causing the rotating rod on the left to rotate, and the two engaged gears drive the rotating rod on the right to rotate synchronously. The rotation of the rotating rod drives the angle of the blade to change through the fixed ring, thereby controlling the size of the flow in the pipeline. The flow of each tributary is controlled by the adjustment mechanism, so that the thin oil is distributed to each lubrication point with a reasonable and balanced flow rate, which is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the cross-section structure of the utility model;
[0018] Figure 3 This is an enlarged structural diagram of point A of the present invention.
[0019] In the figure: 1 control box, 2 pipeline, 3 adjustment mechanism, 301 slide, 302 slider, 303 support frame, 304 rotating rod, 305 rotating block, 306 limit groove, 307 limit column, 308 gear, 309 fixing ring, 310 blade, 311 electric push rod, 4 single chip computer, 5 fixing seat, 6 screw rod, 7 sliding seat, 8 clamping block, 9 turntable, 10 anti-slip protrusion, 11 flow meter. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-3 The present embodiment provides a technical solution: a flow balancing device for a thin oil lubrication system of a port machinery, comprising a control box 1, a fixing seat 5 provided on the top wall of the control box 1, a pipe 2 installed inside the control box 1, an adjustment mechanism 3, and a single-chip microcomputer 4. The single-chip microcomputer 4 is fixedly connected to the front side of the control box 1, and the input end of the single-chip microcomputer 4 is electrically connected to an external power supply. The lower end of the interior of the control box 1 is rotatably connected to a screw rod 6, and the outer surface of the screw rod 6 is threadedly connected to a sliding seat 7 on both the front and rear sides. The sliding seats 7 are slidably connected to the interior of the control box 1, and the left and right sides of the sliding seat 7 near the center of the control box 1 are respectively connected. The ends are each provided with a clamping block 8, the front end of the screw rod 6 is fixedly connected to a turntable 9, the outer surface of the turntable 9 is provided with evenly distributed anti-slip protrusions 10, a flow meter 11 is provided in the mounting hole on the upper surface of the control box 1, the detection end of the flow meter 11 is inserted into the interior of the pipe 2, the flow meter 11 is bidirectionally electrically connected to the single-chip microcomputer 4, the staff rotates the turntable 9, the turntable 9 drives the screw rod 6 to rotate, the rotation of the screw rod 6 drives the sliding seats 7 threaded on both sides to move toward each other, the pipe 2 is fixed to the interior of the control box 2 by the clamping block 8, and the flow meter 11 monitors the flow in the pipe 2 through the display screen of the single-chip microcomputer 4;
[0022] Adjustment mechanism 3: It includes a slide 301, a slider 302, a support frame 303, a rotating rod 304, a rotating block 305, a limiting groove 306 and a limiting column 307. The left and right walls of the fixed seat 5 are both provided with a slide 301, a slider 302 is slidably connected between the two slides 301, the interior of the pipe 2 is fixedly connected to the support frame 303, the openings on the front and rear sides of the support frame 303 are rotatably connected to the rotating rod 304, the upper end of the rotating rod 304 passes through the top wall of the pipe 2, and the front side The upper end of the rotating rod 304 is fixedly connected to a rotating block 305, and a limiting groove 306 is provided on the right side of the upper surface of the slider 302. The lower surface of the protrusion of the rotating block 305 is fixedly connected to a limiting column 307, and the limiting column 307 is slidably connected to the inside of the limiting groove 306. The adjustment mechanism 3 also includes a gear 308, a fixing ring 309 and a blade 310. The upper end of the outer surface of the rotating rod 304 is fixedly sleeved with a gear 308, and the two gears 308 are meshed and connected. The gears 308 are all located outside the pipe 2. The outer surface of the rotating rod 304 is fixed with a fixing ring 309, and the outer surface of the fixing ring 309 is fixedly connected with a blade 310. The blade 310 is located inside the pipe 2. The adjustment mechanism 3 also includes an electric push rod 311. The mounting hole on the front wall of the fixing seat 5 is provided with an electric push rod 311. The rear end of the telescopic shaft of the electric push rod 311 is fixedly connected to the front end of the slider 302. The input end of the electric push rod 311 is electrically connected to the output end of the single-chip computer 4. When the flow needs to be adjusted, the single-chip computer is controlled. Machine 4 opens the electric push rod 311, and the telescopic shaft of the electric push rod 311 drives the slider 302 to slide in the slide groove 301. Under the restriction of the limit groove 306, the limit column 307 slides and rotates inside the limit groove 306, causing the rotating rod 304 on the left to rotate. The two engaged gears 308 drive the rotating rod 304 on the right to rotate synchronously. The rotation of the rotating rod 304 drives the angle of the blade 310 to change through the fixing ring 309, thereby controlling the flow rate in the pipeline 2.
[0023] The working principle of the flow balancing device of the port machinery thin oil lubrication system provided by the utility model is as follows: the staff rotates the turntable 9, and the turntable 9 drives the screw rod 6 to rotate. The rotation of the screw rod 6 drives the sliding seats 7 threaded on both sides to move toward each other, and the pipeline 2 is fixed to the inside of the control box 2 by the clamping block 8. The flow meter 11 monitors the flow in the pipeline 2 through the display screen of the single-chip computer 4. When the flow needs to be adjusted, the single-chip computer 4 is controlled to open the electric push rod 311, and the telescopic shaft of the electric push rod 311 drives the slider 302 to slide in the slide groove 301. Under the restriction of the limit groove 306, the limit column 307 slides and rotates inside the limit groove 306, causing the rotating rod 304 on the left to rotate, and the two meshing gears 308 drive the rotating rod 304 on the right to rotate synchronously. The rotation of the rotating rod 304 drives the angle of the blade 310 to change through the fixing ring 309, thereby controlling the size of the flow in the pipeline 2.
[0024] It is worth noting that the single chip microcomputer 4 disclosed in the above embodiment can be STM32L1, the flow meter 11 can be KR-DC series, and the single chip microcomputer 4 controls the electric push rod 311 and the flow meter 11 using methods commonly used in the prior art.
[0025] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A flow balancing device for a port machinery thin oil lubrication system, comprising a control box (1), a top wall of the control box (1) provided with a fixing seat (5), and an interior of the control box (1) provided with a pipe (2), characterized in that: Also included is an adjustment mechanism (3); The adjusting mechanism (3) comprises a slide groove (301), a slider (302), a support frame (303), a rotating rod (304), a rotating block (305), a limiting groove (306) and a limiting column (307). The left and right walls of the fixed seat (5) are both provided with a slide groove (301). A slider (302) is slidably connected between the two slide grooves (301). The interior of the pipe (2) is fixedly connected with the support frame (303). The support frame (303) The openings on the front and rear sides are both rotatably connected with rotating rods (304), the upper ends of the rotating rods (304) pass through the top wall of the pipe (2), the upper end of the rotating rod (304) on the front side is fixedly connected with a rotating block (305), a limiting groove (306) is provided on the right side of the upper surface of the slider (302), and the lower surface of the protrusion of the rotating block (305) is fixedly connected with a limiting column (307), and the limiting column (307) is slidably connected to the inside of the limiting groove (306).
2. The flow balancing device for the port machinery thin oil lubrication system according to claim 1 is characterized in that: It also includes a single-chip microcomputer (4), which is fixedly connected to the front side of the control box (1), and the input end of the single-chip microcomputer (4) is electrically connected to an external power supply.
3. The flow balancing device for the port machinery thin oil lubrication system according to claim 1 is characterized in that: The regulating mechanism (3) further comprises a gear (308), a fixing ring (309) and a blade (310); the upper end of the outer surface of the rotating rod (304) is fixedly sleeved with a gear (308); the two gears (308) are meshedly connected; the gears (308) are located outside the pipe (2); the outer surface of the rotating rod (304) is fixedly sleeved with a fixing ring (309); the outer surface of the fixing ring (309) is fixedly connected with a blade (310); and the blade (310) is located inside the pipe (2).
4. The flow balancing device for the port machinery thin oil lubrication system according to claim 2, characterized in that: The adjustment mechanism (3) further comprises an electric push rod (311), wherein the electric push rod (311) is provided in a mounting hole on the front wall of the fixing seat (5), the rear end of the telescopic shaft of the electric push rod (311) is fixedly connected to the front end of the slider (302), and the input end of the electric push rod (311) is electrically connected to the output end of the single chip computer (4).
5. The flow balancing device for the port machinery thin oil lubrication system according to claim 1, characterized in that: The lower end of the interior of the control box (1) is rotatably connected to a screw rod (6), and the outer surface of the screw rod (6) is threadedly connected to a sliding seat (7) on both the front and rear sides. The sliding seat (7) is slidably connected to the interior of the control box (1), and the left and right ends of the sliding seat (7) close to the center of the control box (1) are provided with clamping blocks (8).
6. The flow balancing device for the port machinery thin oil lubrication system according to claim 5, characterized in that: The front end of the screw rod (6) is fixedly connected to a turntable (9), and the outer surface of the turntable (9) is provided with evenly distributed anti-slip protrusions (10).
7. The flow balancing device for the port machinery thin oil lubrication system according to claim 2, characterized in that: A flow meter (11) is provided in the mounting hole on the upper surface of the control box (1), a detection end of the flow meter (11) is inserted into the interior of the pipeline (2), and the flow meter (11) is bidirectionally electrically connected to the single chip microcomputer (4).