Tank-type calcining furnace air door structure convenient to adjust

The hydraulic cylinder is controlled to drive the rotating column and rotate the fan blades through an electric actuator, which optimizes the ratio of combustion air to fuel, solves the problem of incomplete combustion in the tank calciner, achieves more efficient combustion and reduces harmful gas emissions, and simplifies the maintenance process.

CN223242770UActive Publication Date: 2025-08-19FUSHUN ALUMINUM
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Patent Information

Application Number
CN202422176638.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-08-19
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing tank calciner blower structure cannot optimize the ratio of combustion air to fuel, resulting in unburned fuel and harmful gas emissions.

Method used

The hydraulic actuator is used to control the hydraulic cylinder to push the fixed column to slide, driving the rotating column to rotate the fan blade, thereby accurately controlling the air volume, optimizing the combustion ratio, and quickly disassembly and replace the electric actuator through removable support components.

Benefits of technology

Achieve more complete combustion, reducing unburned fuel and harmful gas emissions, and reducing maintenance time and downtime costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pot-type calcining furnace air doors, and discloses a pot-type calcining furnace air door structure convenient to adjust, which comprises an angle iron support, an electric actuator is fixedly connected to the lower surface of the angle iron support, and an actuator connecting piece is fixedly connected to the upper surface of the electric actuator. The outer wall of the actuator connecting piece is fixedly connected to the inner wall of the angle iron support, an air door barrel is fixedly connected to the upper surface of the actuator connecting piece, a first rotating column is fixedly connected to the upper surface of the fixing column, a fixing shell is rotationally connected to the outer wall of the first rotating column, and fan blades are fixedly connected to the inner wall of the fixing shell. The electric actuator controls the hydraulic cylinder to push, the fixed column slides to drive the first rotating column to rotate, the first rotating column rotates to drive the fan blades to rotate, and therefore the effects of optimizing the proportion of combustion air and fuel and reducing emission of unburned fuel and harmful gas can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air doors of pot-type calcining furnaces, in particular to an air door structure of a pot-type calcining furnace which is easy to adjust. Background Art

[0002] A pot calciner is an industrial furnace used for high-temperature material processing. It is widely used in metallurgy, chemistry, ceramics, glass and other industries. This type of furnace is usually used for calcining, roasting, melting and other processes on ores, chemicals or other raw materials to change their physical and chemical properties. A pot calciner is a type of equipment used for high-temperature material processing. It is mainly used for the calcination of ores, fertilizers, ceramics, chemical products, etc. During the calcination process, an appropriate air flow is required in the furnace to ensure complete combustion of the fuel and uniform heating of the materials. The air damper is a key component for controlling the air flow into the furnace.

[0003] Most of the easy-to-adjust damper structures of pot-type calciners cannot optimize the ratio of combustion air to fuel during use, resulting in the problem of unburned fuel and harmful gas emissions. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an easily adjustable can-type calcining furnace damper structure, aiming to improve the problem that the device cannot optimize the ratio of combustion air and fuel, resulting in the emission of unburned fuel and harmful gases.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A damper structure of a pot-type calcining furnace that is easy to adjust, includes an angle iron bracket, the lower surface of the angle iron bracket is fixedly connected to an electric actuator, the upper surface of the electric actuator is fixedly connected to an actuator connector, the outer wall of the actuator connector is fixedly connected to the inner wall of the angle iron bracket, the upper surface of the actuator connector is fixedly connected to a damper barrel, the inner wall of the damper barrel is fixedly connected to an outer shell, the outer wall of the outer shell is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder is fixedly connected to a fixed column, the outer wall of the fixed column is fixedly connected to a fixed rod, the upper surface of the fixed column is fixedly connected to a first rotating column, the outer wall of the first rotating column is rotatably connected to a fixed shell, the inner wall of the fixed shell is fixedly connected to a fan blade, and the outer wall of the fan blade is provided with a support assembly, and the support assembly is used to support the fan blade.

[0007] Preferably, the support assembly includes a second rotating column, the inner wall of the second rotating column is fixedly connected to the outer wall of the fan blade, and the outer wall of the second rotating column is rotatably connected to the first fixing ring.

[0008] Preferably, the outer wall of the fixed shell is fixedly connected to the inner wall of the outer shell, and the upper surface of the angle iron bracket is provided with a mounting ring.

[0009] Preferably, the top end of the mounting ring is slidably connected to a second fixing ring, and the inner wall of the second fixing ring is threadedly connected to a threaded rod.

[0010] Preferably, the top end of the threaded rod is fixedly connected to a rotating block, and the inner wall of the threaded rod is fixedly connected to a buckle.

[0011] Preferably, a mounting block is slidably connected to the outer wall of the second fixing ring, and the outer wall of the mounting block is fixedly connected to the upper inner wall of the electric actuator.

[0012] Preferably, a sliding groove is provided on the inner wall of the mounting block, and a fixing groove is provided on the inner wall of the mounting block.

[0013] Preferably, the outer wall of the buckle is arranged on the inner wall of the sliding groove, and the outer wall of the buckle is arranged on the inner wall of the fixing groove.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, the electric actuator controls the hydraulic cylinder to push, the hydraulic cylinder pushes and drives the fixed column to slide, the sliding of the fixed column drives the first rotating column to rotate, and the rotation of the first rotating column drives the fan blades to rotate, thereby optimizing the ratio of combustion air and fuel, achieving more complete combustion, and reducing the emission of unburned fuel and harmful gases.

[0016] 2. In the present invention, the rotating block rotates, which drives the threaded column to rotate, and the threaded column drives the buckle to rotate, so that the electric actuator can be quickly disassembled and replaced without large-scale disassembly or shutdown of the entire damper system, thereby reducing maintenance time and shutdown costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional diagram of an easily adjustable damper structure of a pot-type calcining furnace proposed in the utility model;

[0018] Figure 2 This is a schematic diagram of the fan blades of the air door structure of a pot-type calcining furnace that is easy to adjust, proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of a threaded column of a can-type calcining furnace air door structure that is easy to adjust, proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of a buckle of an easily adjustable damper structure of a pot-type calcining furnace proposed in the utility model;

[0021] Figure 5 This is a schematic diagram of the partial structure of the fixed groove of the air door structure of a pot-type calcining furnace that is easy to adjust, proposed by the utility model.

[0022] Legend:

[0023] 1. Angle iron bracket; 2. Electric actuator; 3. Actuator connector; 4. Damper barrel; 5. Housing; 6. Hydraulic cylinder; 7. Fixed column; 8. Fixed rod; 9. First rotating column; 10. Fixed shell; 11. Fan blade; 12. Second rotating column; 13. First fixing ring; 14. Mounting ring; 15. Second fixing ring; 16. Threaded rod; 17. Rotating block; 18. Clip; 19. Mounting block; 20. Sliding slot; 21. Fixing slot. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-Figure 3 The utility model provides an embodiment: a damper structure of a pot-type calcining furnace that is easy to adjust, comprising an angle iron bracket 1, an electric actuator 2 is fixedly connected to the lower surface of the angle iron bracket 1, an actuator connector 3 is fixedly connected to the upper surface of the electric actuator 2, the outer wall of the actuator connector 3 is fixedly connected to the inner wall of the angle iron bracket 1, the upper surface of the actuator connector 3 is fixedly connected to a damper barrel 4, the inner wall of the damper barrel 4 is fixedly connected to a shell 5, the outer wall of the shell 5 is fixedly connected to a hydraulic cylinder 6, and the output end of the hydraulic cylinder 6 is fixed A fixed column 7 is connected, the outer wall of the fixed column 7 is fixedly connected to a fixed rod 8, the upper surface of the fixed column 7 is fixedly connected to a first rotating column 9, the outer wall of the first rotating column 9 is rotatably connected to a fixed shell 10, the inner wall of the fixed shell 10 is fixedly connected to a fan blade 11, the outer wall of the fan blade 11 is provided with a support assembly, the support assembly is used to support the fan blade 11, the support assembly includes a second rotating column 12, the inner wall of the second rotating column 12 is fixedly connected to the outer wall of the fan blade 11, and the outer wall of the second rotating column 12 is rotatably connected to a first fixing ring 13;

[0026] Specifically, the angle iron bracket 1 is used to connect the damper barrel 4 and the electric actuator 2, the actuator connector 3 is used to control the hydraulic cylinder 6, the fixed column 7 is used to drive the first rotating column 9 to rotate, the first rotating column 9 is used to drive the fan blades 11 to rotate, the second rotating column 12 and the first rotating column 9 are used to fix the fan blades 11 to rotate to prevent the fan blades 11 from falling during rotation.

[0027] Reference Figure 2-Figure 3 The outer wall of the fixed shell 10 is fixedly connected to the inner wall of the outer shell 5. A mounting ring 14 is provided on the upper surface of the angle iron bracket 1. The top of the mounting ring 14 is slidably connected to the second fixing ring 15. The inner wall of the second fixing ring 15 is threadedly connected to a threaded rod 16. The top of the threaded rod 16 is fixedly connected to a rotating block 17. The inner wall of the threaded rod 16 is fixedly connected to a buckle 18.

[0028] Specifically, the fixed shell 10 is used to rotate the first rotating column 9 on its inner wall to prevent the first rotating column 9 from being displaced during the rotation process. The mounting ring 14 is used to connect the angle iron bracket 1, and the rotating block 17 is used to drive the threaded rod 16 to rotate.

[0029] Reference Figure 4-Figure 5 The outer wall of the second fixing ring 15 is slidably connected to a mounting block 19, and the outer wall of the mounting block 19 is fixedly connected to the upper inner wall of the electric actuator 2. The inner wall of the mounting block 19 is provided with a sliding groove 20, and the inner wall of the mounting block 19 is provided with a fixing groove 21. The outer wall of the buckle 18 is arranged on the inner wall of the sliding groove 20, and the outer wall of the buckle 18 is arranged on the inner wall of the fixing groove 21;

[0030] Specifically, the mounting block 19 is used to slide on the outer wall of the second fixing ring 15, so that the buckle 18 can be slidably connected to the inner wall of the sliding groove 20. At the same time, rotating the mounting block 19 can make the buckle 18 be stuck to the inner wall of the fixing groove 21 to prevent it from being stuck loosely.

[0031] Working principle: When the device is needed, the pot-type calciner is detected by the electric actuator 2, thereby controlling the hydraulic cylinder 6 to push. When the hydraulic cylinder 6 pushes, it will drive the fixed column 7 to slide. When the fixed column 7 slides, it will drive the fixed rod 8 to slide. At the same time, the fixed rod 8 will push the next fixed column 7 to slide. Similarly, when the fixed column 7 slides, it will drive the first rotating column 9 fixedly connected to its upper surface to rotate. The first rotating column 9 will rotate on the inner wall of the fixed shell 10. When the first rotating column 9 rotates, it will drive the fan The blade 11 rotates. When the fan blade 11 rotates, it will drive the second rotating column 12 to rotate, and the second rotating column 12 will rotate on the inner wall of the first fixed ring 13, and finally the fan blade 11 will rotate, so as to achieve accurate control of the amount of air entering the furnace, thereby optimizing the ratio of combustion air and fuel, achieving more complete combustion, and reducing the emission of unburned fuel and harmful gases. When it is necessary to fix the electric actuator 2, first slide the mounting block 19 to the outer wall of the second fixed ring 15, slide the buckle 18 on the inner wall of the sliding groove 20, and then manually rotate the actuator 2. The movable block 17, when the rotating block 17 rotates, it will drive the threaded rod 16 to rotate, and when the threaded rod 16 rotates, it will drive the buckle 18 on its inner wall to rotate, and when the buckle 18 rotates, it will be stuck to the inner wall of the fixed groove 21. When the electric actuator 2 needs to be released, the rotating block 17 is rotated and pressed. When the rotating block 17 rotates, it will drive the threaded rod 16 to rotate, and when the threaded rod 16 rotates, it will drive the buckle 18 on its inner wall to rotate, and when the buckle 18 rotates, it will slide to the inner wall of the sliding groove 20, and finally the mounting block 1 can be taken out. 9. Thus, the electric actuator 2 can be quickly disassembled and replaced without large-scale disassembly or shutdown of the entire damper system, thereby reducing maintenance time and downtime costs. The easily adjustable damper structure of the tank-type calcining furnace can not only accurately control the amount of air entering the furnace, thereby optimizing the ratio of combustion air to fuel, achieving more complete combustion, and reducing unburned fuel and harmful gas emissions, but also can quickly disassemble and replace the electric actuator 2 without large-scale disassembly or shutdown of the entire damper system, thereby reducing maintenance time and downtime costs.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A damper structure of a pot-type calcining furnace that is easy to adjust, comprising an angle iron bracket (1), characterized in that: The lower surface of the angle iron bracket (1) is fixedly connected to an electric actuator (2), the upper surface of the electric actuator (2) is fixedly connected to an actuator connector (3), the outer wall of the actuator connector (3) is fixedly connected to the inner wall of the angle iron bracket (1), the upper surface of the actuator connector (3) is fixedly connected to a damper barrel (4), the inner wall of the damper barrel (4) is fixedly connected to a shell (5), the outer wall of the shell (5) is fixedly connected to a hydraulic cylinder (6), the output end of the hydraulic cylinder (6) is fixedly connected to a fixed column (7), the outer wall of the fixed column (7) is fixedly connected to a fixed rod (8), the upper surface of the fixed column (7) is fixedly connected to a first rotating column (9), the outer wall of the first rotating column (9) is rotatably connected to a fixed shell (10), the inner wall of the fixed shell (10) is fixedly connected to a fan blade (11), and the outer wall of the fan blade (11) is provided with a support assembly, and the support assembly is used to support the fan blade (11).

2. The easily adjustable damper structure of a pot-type calcining furnace according to claim 1, characterized in that: The support assembly comprises a second rotating column (12), the inner wall of the second rotating column (12) is fixedly connected to the outer wall of the fan blade (11), and the outer wall of the second rotating column (12) is rotatably connected to a first fixing ring (13).

3. The easily adjustable damper structure of a pot-type calcining furnace according to claim 2, characterized in that: The outer wall of the fixed shell (10) is fixedly connected to the inner wall of the outer shell (5), and the upper surface of the angle iron bracket (1) is provided with a mounting ring (14).

4. The easily adjustable damper structure of a pot-type calcining furnace according to claim 3, characterized in that: The top end of the mounting ring (14) is slidably connected to a second fixing ring (15), and the inner wall of the second fixing ring (15) is threadedly connected to a threaded rod (16).

5. The easily adjustable damper structure of a pot-type calcining furnace according to claim 4, characterized in that: The top end of the threaded rod (16) is fixedly connected to a rotating block (17), and the inner wall of the threaded rod (16) is fixedly connected to a buckle (18).

6. The easily adjustable damper structure of a pot-type calcining furnace according to claim 5, characterized in that: The outer wall of the second fixing ring (15) is slidably connected to a mounting block (19), and the outer wall of the mounting block (19) is fixedly connected to the upper inner wall of the electric actuator (2).

7. The easily adjustable damper structure of a pot-type calcining furnace according to claim 6, characterized in that: The inner wall of the installation block (19) is provided with a sliding groove (20), and the inner wall of the installation block (19) is provided with a fixing groove (21).

8. The easily adjustable damper structure of a pot-type calcining furnace according to claim 7, characterized in that: The outer wall of the buckle (18) is arranged on the inner wall of the sliding groove (20), and the outer wall of the buckle (18) is arranged on the inner wall of the fixing groove (21).