Baking assembly line
By designing an automated baking assembly line, the problem of untidy socks removal and placement in existing equipment is solved, and the automatic shaping, drying and cooling of socks is achieved, improving neatness and conveying efficiency.
Patent Information
- Application Number
- CN202422440635.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Existing sock drying equipment needs to be taken out manually before putting it in a conveyor belt, which makes the socks not easy to be neat and scattered.
A baking assembly line is designed, including an electronic control box, a conveying track, a fixed drying box and a cooling device. The sock plate is driven by a servo motor, combined with a telescopic cylinder and a disengagement member to realize the socks automatically disengage from the sock plate and neatly transported to the blade conveyor belt.
The automatic styling, drying and cooling process of socks is realized, which improves the neatness and conveying efficiency of socks and reduces the need for human operation.
Smart Images

Figure CN223243232U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of baking, in particular to a baking production line. Background Art
[0002] A drying machine is a device for drying materials. Under the action of high temperature or wind, it can exchange cold air with a heating device to become dry hot air, which exchanges heat with the materials to evaporate the moisture in the materials, thereby achieving the effect of drying the materials. A sock drying machine is a type of dryer, which is mainly used to dry socks. After the existing socks are dried and shaped, they need to be removed from the sock board and then folded. Now, the socks need to be manually removed and then placed on the conveyor belt. This process is not easy to keep the socks neat and can easily make the socks messy. Utility Model Content
[0003] The purpose of the utility model is to solve the problem mentioned in the prior art that the socks need to be taken out manually and then put on the conveyor belt, which makes it difficult to keep the socks neat and easily makes the socks scattered.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0005] A baking assembly line includes: an electrical control box and a conveying track, a shaping and drying box, and a cooling device respectively connected to the electrical control box and controlled thereby, wherein the conveying track, the shaping and drying box, and the cooling device are all arranged on a support frame, the conveying track is connected to a horizontal sock plate, a telescopic cylinder 1 is arranged downstream of the cooling device, the protruding end of the telescopic cylinder 1 is connected to a slide rail, a telescopic cylinder 2 is arranged on the slide rail, the protruding end of the telescopic cylinder 2 is connected to a detachment piece, and the protruding direction of the telescopic cylinder 2 is consistent with the direction of the end of the sock plate.
[0006] Preferably, the disengagement member includes a slider slidably connected to the slide rail and a pressure plate body driven by the slider.
[0007] Preferably, the disengagement member also includes a fixed rod fixedly connected to the slider, a sleeve is slidably connected to the fixed rod, the lower end of the sleeve is fixedly connected to the pressure plate body, a spring is sleeved on the sleeve and the fixed rod, and the two ends of the spring are respectively connected to the pressure plate body and the slider.
[0008] Preferably, a rubber strip 1 is provided on the lower surface of the pressing plate.
[0009] Preferably, an auxiliary disengagement part is provided below the disengagement member, and the auxiliary disengagement part includes a transmission roller and a transmission belt sleeved on the transmission roller, and rubber strips 2 are distributed on the transmission belts, and the rubber strips 1 and 2 are distributed on the upper and lower sides of the sock plate.
[0010] Preferably, a synchronization plate is provided on the pressure plate body, and a synchronization bar is provided on the lower surface of the synchronization plate.
[0011] Preferably, a knife-edge conveyor belt is provided downstream of the auxiliary separation portion.
[0012] Preferably, the conveying track includes a servo motor, a chain, a driving sprocket and three driven sprockets, the driving sprocket and the three driven sprockets are distributed in a rectangular shape, the driving sprocket and the three driven sprockets are all engaged with the chain, and the servo motor is fixed to the driving sprocket.
[0013] Preferably, the shaping and drying box includes a steam shaping box and a drying device, the steam shaping box includes a flat box portion, and a steam inlet and a steam outlet are respectively provided on both sides of the flat box portion, and the steam inlet is connected to the electric steam generator through a pipeline, and the drying device includes a drying fan and a heating pipe. A fixing frame for fixing the heating pipe is provided in the shaping and drying box, and the drying fan is connected to the side of the shaping and drying box, and the rotating shaft of the drying fan is provided with a fan blade facing the sock board.
[0014] Preferably, the cooling device comprises a cooling box, and long air outlet plates and a cooling fan are provided inside and outside the cooling box.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The position and structure of the shaping drying box and the cooling device of the utility model structure are compact, small in size and take up little space. The socks to be shaped are driven by the conveyor track to move the socks plate, which passes through the shaping drying box and the cooling device in turn, thus realizing the steam shaping process accordingly.
[0017] After cooling, the pressure plate is moved downward by the telescopic cylinder 1, and the pressure plate body, limit plate and synchronous plate on the pressure plate are moved downward until the rubber strip 1 is pressed on the sock and causes the sock plate to elastically deform. At this time, the rubber strip 1 and the rubber strip 2 are in contact with the upper and lower sides of the sock respectively, and then the telescopic cylinder 2 moves with the slider, and the slider moves with the pressure plate body through the fixed rod and sleeve, and the synchronous strip moves with the transmission belt, so that the sock is separated from the sock plate. Finally, the sock is transported to the knife-edge conveyor belt and enters the finishing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 Schematic diagram of the slide rail of the present invention.
[0021] Figure 3 For the utility model Figure 2 Enlarged schematic diagram of point A in the middle.
[0022] Figure 4 This is a schematic diagram of the transmission roller and transmission belt of the utility model.
[0023] Figure 5 This is a schematic diagram of the rubber strip and the synchronization strip of the utility model.
[0024] Figure 6 This is a schematic diagram of the shaping drying box and cooling box of the present invention.
[0025] Figure 7 This is a schematic diagram of the conveying track of the present utility model.
[0026] Explanation of the figure numbers: 1. Conveyor track; 11. Sock plate; 12. Servo motor; 13. Chain; 14. Driving sprocket; 15. Driven sprocket; 2. Forming and drying oven; 21. Steam forming oven; 211. Flat box section; 212. Steam inlet; 213. Steam outlet; 22. Drying device; 221. Drying fan; 222. Heating pipe; 223. Fixing frame; 3. Cooling device; 31. Cooling box; 32. Long air outlet plate; 33. Cooling air Machine; 4. Support frame; 41. Support seat support; 5. Telescopic cylinder 1; 51. Slide rail; 6. Telescopic cylinder 2; 7. Disengagement part; 71. Slider; 72. Pressure plate body; 721. Rubber strip 1; 722. Limiting plate; 73. Fixing rod; 74. Sleeve; 75. Spring; 76. Boss; 77. Auxiliary disengagement part; 771. Drive roller; 772. Drive belt; 773. Rubber strip 2; 78. Synchronous plate; 79. Synchronous strip; 8. Knife-edge conveyor belt. DETAILED DESCRIPTION
[0027] The present invention is described in further detail below with reference to the accompanying drawings.
[0028] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.
[0029] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positions are based on the directions or positional relationships shown in the accompanying drawings, which are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.
[0030] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0031] See also Figure 1 - Figure 7 A baking assembly line is characterized in that it includes: an electric control box and a conveying track 1, a shaping drying box 2 and a cooling device 3 respectively connected to the electric control box and controlled by it, the conveying track 1, the shaping drying box 2 and the cooling device 3 are all arranged on a support frame 4, a horizontal sock plate 11 is connected to the conveying track 1, the conveying track 1 includes a servo motor 12, a chain 13, a driving sprocket 14 and three driven sprockets 15, the driving sprocket 14 and the three driven sprockets 15 are distributed in a rectangular shape, the sock plates 11 are evenly distributed on the chain 13, the driving sprocket 14 and the three driven sprockets 15 are all engaged with the chain 13, the servo motor 12 is fixed to the driving sprocket 14, and the servo motor 12 drives the tooth chain to rotate through the driving sprocket 14, so that the sock plate 11 forms a cycle.
[0032] Downstream of the cooling device 3 is a telescopic cylinder 15, which is supported by a support base 41. The extended end of the telescopic cylinder 15 is connected to a slide rail 51, which is downwardly directed. A telescopic cylinder 26 is provided on the slide rail 51. The telescopic cylinder 26 is fixed to the slide rail 51. The extended end of the telescopic cylinder 26 is connected to a release member 7. The extension direction of the telescopic cylinder 26 is consistent with the direction of the end of the sock plate 11. The release member 7 is moved downward by the telescopic cylinder 15 to press the sock on the end of the sock plate 11. The release member 7 is then moved by the telescopic cylinder 26, and the release member 7 releases the sock from the sock plate 11. The telescopic cylinder 15 and the telescopic cylinder 26 are connected via a controller (the controller is an existing controller that can be programmed to achieve specific time control. The controller controls the telescopic cylinder 15 and the telescopic cylinder 26 for different time periods, allowing them to operate in staggered manner. The connection relationship between the controller and the telescopic cylinder 15 and the telescopic cylinder 26, as well as the control method, are all existing public technologies and will not be described here. The controller is not shown in the figure).
[0033] When the locking cam 75 is in the state of being lifted up, the locking cam 73 is in the state of being lifted up, and the lock cam 73 is in the state of being lifted up, and the lock cam 73 is in the state of being pushed up, and the position of the locking cam 73 is the same as that of the lock cam 73 are.
[0034] The lower part of the disengagement member 7 is provided with an auxiliary disengagement part 77, which includes a transmission roller 771 and a transmission belt 772 mounted on the transmission roller 771. The transmission belt 772 is distributed with rubber strips 2 773. The rubber strip 1 721 and the rubber strip 2 773 are distributed on the upper and lower sides of the sock plate 11. The upper and lower sides of the socks are squeezed by the rubber strip 1 721 and the rubber strip 2 773 respectively, which is conducive to the socks being separated from the sock plate 11. A synchronization plate 78 is provided on the pressure plate body 72. A synchronization bar 79 is provided on the lower surface of the synchronization plate 78. The synchronization bar 79 is stuck in the gap between two adjacent rubber strips 2 773. The synchronization bar 79 ensures that the pressure plate body 72 and the conveyor belt move at the same speed, which is conducive to the neatness of the socks after separation.
[0035] A knife-edge conveyor belt 8 is provided downstream of the auxiliary detachment portion 77. The knife-edge conveyor belt 8 is a prior art and will not be described in detail. The knife-edge conveyor belt 8 allows the socks to transition smoothly and evenly to the knife-edge conveyor belt 8 after detachment. In order to further increase the smooth transition, the end of the auxiliary detachment portion 77 facing the knife-edge conveyor belt 8 can also be provided with a knife-edge design. The knife-edge design of the auxiliary detachment portion 77 is not shown in the figure.
[0036] The shaping and drying box 2 includes a steam shaping box 21 and a drying device 22. The steam shaping box 21 includes a flat box portion 211. A steam inlet 212 and a steam outlet 213 are respectively provided on both sides of the flat box portion 211. The steam inlet 212 is connected to the electric steam generator through a pipeline. The electric steam generator is used to replace traditional boilers or other steam equipment that requires fuel and causes serious environmental pollution. The purpose of continuously providing steam can be achieved by using only electricity. It is not only environmentally friendly, but also has high working efficiency and good stability.
[0037] The drying device 22 includes a drying fan 221 and a heating tube 222. The heating tube 222 is distributed on the upper and lower sides of the sock plate 11. A fixing frame 223 for fixing the heating tube 222 is provided in the shaping drying box 2. The drying fan 221 is connected to the side of the shaping drying box 2. The rotating shaft of the drying fan 221 is provided with fan blades facing the sock plate 11. The drying fan 221 is located downstream of the heating tube 222.
[0038] The cooling device 3 includes a cooling box 31, and a long air outlet plate 32 and a cooling fan 33 are provided inside and outside the cooling box 31. The cooling fan 33 is connected to the inlet of the long air outlet plate 32. The outlet of the long air outlet plate 32 is contracted and aligned with the sock plate 11, which is conducive to heat dissipation.
[0039] During operation, the socks to be shaped are placed on the sock plate 11 and then transported by the chain 13 into the steam setting box 21. Steam enters the steam setting box 21 through the steam inlet 212, heating the socks on the sock plate 11 and setting them, thus achieving the purpose of shaping. The chain 13 then transports the socks through the first drying device 22. The drying fan 221 blows air heated by the heating pipe 222 toward the sock plate 11, achieving the purpose of rapid drying. The socks then enter the cooling device 3 and are blown by the cooling fan 33 for rapid cooling, completing the cooling process. The shaping and cooling operations of the socks are convenient and simple. At the same time, a PLC programmable controller is built into the electric control box, and a control panel connected to the PLC programmable controller is provided on the outer surface of the electric control box. Then, by setting the relevant required technical parameters on the control panel, the working states of the servo motor 12, the electric steam generator, the drying device 22 and the cooling fan 33 can be automatically controlled by the PLC programmable controller, and the shaping, drying and cooling processes are realized accordingly and automatically. It is easy to operate and control, and only the relevant required technical parameters need to be set on the control panel. It has a high degree of automation, low cost, and a good sock shaping effect.
[0040] After cooling, the sock plate 11 leaves the cooling box 31 with the sock, and then passes under the separation member 7. At this time, the telescopic cylinder 1 5 causes the slide rail 51 to move downward, and the slide rail 51 moves downward with the slider 71, the fixing rod 73 of the telescopic cylinder 2 6, the sleeve 74, the spring 75, the pressure plate body 72, the limit plate 722 and the synchronous plate 78 until the rubber strip 1 721 presses on the sock, so that the spring 75 is compressed and the synchronous strip 79 is stuck in the gap between the two rubber strips 2 773. At this time, the sock plate 11 undergoes elastic deformation and causes the rubber strip 1 721 and the rubber strip 2 773 to move downward. They contact the upper and lower sides of the socks respectively, and then the telescopic cylinder 2 6 moves with the slider 71, and the slider 71 moves with the pressure plate body 72 through the fixed rod 73 and the sleeve 74, and the synchronization bar 79 moves with the transmission belt 772, so that the socks are separated from the sock plate 11, and then the telescopic cylinder 1 5 moves the slide rail 51 upward, and the slide rail 51 moves upward with the components set on it. After moving upward, the telescopic cylinder 2 6 retracts, so that the pressure plate body 72 is reset, and then the next sock removal is carried out, the transmission belt 772 moves unidirectionally, and finally the socks are transported to the knife-edge conveyor belt 8 and enter the finishing process.
[0041] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are provided for illustrative purposes only and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any changes or modifications to the embodiments of the present invention are possible without departing from the principles described.
Claims
1. A baking line, characterized in that: include: An electric control box and a conveying track (1), a shaping drying box (2) and a cooling device (3) respectively connected to the electric control box and controlled by the electric control box, wherein the conveying track (1), the shaping drying box (2) and the cooling device (3) are all arranged on a support frame (4), the conveying track (1) is connected to a horizontal sock plate (11), a telescopic cylinder (5) is arranged downstream of the cooling device (3), the extended end of the telescopic cylinder (5) is connected to a slide rail (51), a telescopic cylinder (6) is arranged on the slide rail (51), the extended end of the telescopic cylinder (6) is connected to a separation member (7), and the extended direction of the telescopic cylinder (6) is consistent with the direction of the end of the sock plate (11).
2. A baking line according to claim 1, characterized in that: The disengaging member (7) comprises a sliding block (71) slidably connected to the slide rail (51) and a pressing plate body (72) driven by the sliding block (71).
3. A baking line according to claim 2, characterized in that: The disengaging member (7) further comprises a fixing rod (73) fixedly connected to the slider (71), a sleeve (74) being slidably connected to the fixing rod (73), the lower end of the sleeve (74) being fixedly connected to the pressure plate body (72), a spring (75) being sleeved on the sleeve (74) and the fixing rod (73), the two ends of the spring (75) being respectively connected to the pressure plate body (72) and the slider (71).
4. A baking line according to claim 2, characterized in that: A rubber strip 1 (721) is provided on the lower surface of the pressing plate.
5. A baking line according to claim 4, characterized in that: An auxiliary disengagement portion (77) is provided below the disengagement member (7), and the auxiliary disengagement portion (77) comprises a transmission roller (771) and a transmission belt (772) sleeved on the transmission roller (771), and a second rubber strip (773) is distributed on the transmission belt (772), and the first rubber strip (721) and the second rubber strip (773) are distributed on the upper and lower sides of the sock plate (11).
6. A baking line according to claim 5, characterized in that: A synchronization plate (78) is provided on the pressure plate body (72), and a synchronization bar (79) is provided on the lower surface of the synchronization plate (78).
7. A baking line according to claim 6, characterized in that: A knife-edge conveyor belt (8) is provided downstream of the auxiliary disengagement portion (77).
8. The baking line according to claim 1, characterized in that: The conveying track (1) comprises a servo motor (12), a chain (13), a driving sprocket (14) and three driven sprockets (15), wherein the driving sprocket (14) and the three driven sprockets (15) are distributed in a rectangular shape, the driving sprocket (14) and the three driven sprockets (15) are all engaged with the chain (13), and the servo motor is fixed to the driving sprocket (14).
9. The baking line according to claim 1, characterized in that: The shaping drying box (2) comprises a steam shaping box (21) and a drying device (22). The steam shaping box (21) comprises a flat box portion (211). Two sides of the flat box portion (211) are respectively provided with a steam inlet (212) and a steam outlet (213). The steam inlet (212) is connected to an electric steam generator through a pipeline. The drying device (22) comprises a drying fan (221) and a heating pipe (222). A fixing frame (223) for fixing the heating pipe (222) is provided in the shaping drying box (2). The drying fan (221) is connected to the side of the shaping drying box (2). A fan blade facing the sock plate (11) is provided on the rotating shaft of the drying fan (221).
10. The baking line according to claim 1, characterized in that: The cooling device (3) comprises a cooling box (31), and a long air outlet plate (32) and a cooling fan (33) are provided inside and outside the cooling box (31).