Drying mechanism for conductive sponge processing assembly line
By designing a highly adaptable transportation and flip mechanism, the all-round uniform drying of conductive sponges is achieved, and the problem of incomplete single-sided drying in the existing technology is solved, and the drying efficiency and quality of the conductive sponge processing assembly line is improved.
Patent Information
- Application Number
- CN202422590433.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing conductive sponge processing assembly line can only be dried on one side, resulting in incomplete drying at the bottom and fixed drying position, which may cause the top to harden too quickly or unevenly drying.
A drying mechanism including transportation, drying and flipping mechanism is designed. The conductive sponge is moved to the bottom of the drying mechanism through the transport mechanism, and uniformly heated using an adjustable infrared heating tube. The flip mechanism is used to flip the conductive sponge without stopping to ensure uniform drying on both sides.
The all-round uniform drying of conductive sponges is achieved, adapting to conductive sponges of different sizes, improving drying efficiency and effect, and avoiding the uneven problem caused by single-sided drying.
Smart Images

Figure CN223243239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive sponge processing, in particular to a drying mechanism for a conductive sponge processing line. Background Art
[0002] Conductive sponge is a special foam material that achieves its electrical conductivity by adding conductive fillers (such as carbon black, metal powder, or conductive fibers) to a polymer matrix. Due to its unique physical and electrical properties, this material has a wide range of applications in various fields.
[0003] After the conductive sponge is manufactured, it needs to be cut into pieces according to the required size, and then dried to remove the moisture contained in it and ensure its dimensional stability. However, the existing conductive sponge can only be dried on one side when it is transported and dried on the assembly line, which may lead to incomplete drying of the bottom. Moreover, the size of the conductive sponge is relatively fixed, and the drying position is relatively fixed, which may lead to incomplete drying or high surface temperature, causing the top to harden too quickly. For this reason, we propose a drying mechanism for a conductive sponge processing assembly line. Utility Model Content
[0004] The purpose of the utility model is to provide a drying mechanism for a conductive sponge processing line to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying mechanism for a conductive sponge processing line, comprising a work frame, a support leg fixedly installed at the bottom of the work frame, a drying box fixedly installed on the top of the work frame, a drying mechanism for drying the conductive sponge provided inside the drying box, a transport mechanism for moving the conductive sponge to the bottom of the drying mechanism provided on the top of the work frame, and a turning mechanism for turning the conductive sponge for drying on the drying box.
[0006] Furthermore, the drying mechanism includes a second limiting sleeve, a second limiting rod, a mounting bracket and an infrared heating tube. Two groups of second limiting sleeves are fixedly installed on the top of the drying box. The second limiting sleeve is slidably connected to the inside of the second limiting sleeve. The bottom of the second limiting rod is fixedly installed with a mounting bracket. Multiple groups of infrared heating tubes are provided on the mounting bracket. A second driving cylinder is fixedly installed on the top of the drying box, and the output end of the second driving cylinder is fixedly connected to the mounting bracket.
[0007] Furthermore, the transport mechanism includes a mounting plate, a synchronous pulley, a synchronous belt and a first drive motor. Two sets of mounting plates are fixedly installed on the top of the work frame. Two sets of synchronous pulleys are rotatably connected between the two sets of mounting plates. A synchronous belt is provided on the outer surface of the synchronous pulley. A first drive motor is fixedly installed on one side of the mounting plate, and the output end of the first drive motor is fixedly connected to the synchronous pulley.
[0008] Furthermore, the flipping mechanism includes a rotating shaft, a flipping frame, a clamping plate, a first driving cylinder and a second driving motor. The interior of the drying box is rotatably connected to the flipping frame through the rotating shaft. A second driving motor is fixedly installed on one side of the drying box. The output end of the second driving motor is fixedly connected to the rotating shaft. Multiple groups of first limiting sleeves are installed on the flipping frame. The interior of the first limiting sleeve is slidably connected to a first limiting rod, and one end of the first limiting rod is fixedly connected to the clamping plate.
[0009] Furthermore, a guide plate is fixedly mounted on one side of the clamping plate, and the guide plate is arranged at an angle.
[0010] Furthermore, fixing plates are fixedly mounted on the front and back of the drying box, and a plurality of groups of protective plates are fixedly mounted on the fixing plates.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the utility model can move the cut conductor sponge to the bottom of the drying mechanism for drying by setting a transportation mechanism, and the drying mechanism can be adjusted up and down according to the size of the conductive sponge, so that it has wider adaptability during the drying process. After the conductive sponge is dried on one side, the flipping mechanism can be used to pick up the conductive sponge and flip it, and place it forward. The drying step can be performed without stopping the transportation mechanism. Such a drying mechanism has wider adaptability and can dry the conductive sponge without stopping. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the first stereoscopic structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the second stereoscopic structure of the utility model;
[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the turning mechanism of the utility model.
[0015] In the figure: 1 working frame, 2 supporting legs, 3 drying box, 4 drying mechanism, 5 transport mechanism, 6 turning mechanism, 7 mounting plate, 8 synchronous pulley, 9 synchronous belt, 10 first driving motor, 11 rotating shaft, 12 turning frame, 13 first limiting sleeve, 14 first limiting rod, 15 clamping plate, 16 first driving cylinder, 17 second driving motor, 18 second limiting sleeve, 19 second limiting rod, 20 mounting frame, 21 infrared heating tube, 22 second driving cylinder, 23 guide plate, 24 fixing plate, 25 protective plate. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] See also Figure 1-Figure 3 The utility model provides a technical solution: a drying mechanism for a conductive sponge processing line, comprising a work frame 1, a supporting leg 2 fixedly mounted at the bottom of the work frame 1, a drying box 3 fixedly mounted on the top of the work frame 1, a drying mechanism 4 for drying the conductive sponge is arranged inside the drying box 3, a transport mechanism 5 for moving the conductive sponge to the bottom of the drying mechanism 4 is arranged on the top of the work frame 1, and a turning mechanism 6 for turning and drying the conductive sponge is arranged on the drying box 3.
[0018] Among them, by setting up a transportation mechanism 5, the conductor sponge after cutting can be moved to the bottom of the drying mechanism 4 for drying, and the drying mechanism 4 can be adjusted up and down according to the size of the conductive sponge, so that it has wider adaptability during the drying process. After the conductive sponge is dried on one side, the flipping mechanism 6 can be used to pick up and flip the conductive sponge and place it forward. The drying step can be performed without stopping the transportation mechanism 5. Such a drying mechanism 4 has wider adaptability and can dry the conductive sponge without stopping.
[0019] See also Figure 1 and Figure 2The drying mechanism 4 includes a second limiting sleeve 18, a second limiting rod 19, a mounting bracket 20 and an infrared heating tube 21. Two groups of second limiting sleeves 18 are fixedly installed on the top of the drying box 3. The second limiting sleeve 18 is slidably connected to the inside of the second limiting sleeve 18. The bottom of the second limiting rod 19 is fixedly installed with a mounting bracket 20. Multiple groups of infrared heating tubes 21 are provided on the mounting bracket 20. A second driving cylinder 22 is fixedly installed on the top of the drying box 3, and the output end of the second driving cylinder 22 is fixedly connected to the mounting bracket 20.
[0020] Among them, the infrared heating tube 21 can use infrared radiation to directly heat the material, which can heat the inside of the object more evenly and is suitable for the needs of deep drying. When the size of the conductive sponge is different and the position of the infrared heating tube 21 needs to be changed, the second driving cylinder 22 is started to operate, and the second driving cylinder 22 drives the mounting frame 20 and the infrared heating tube 21 to move up and down, so that it can adapt to conductive sponges of different sizes. When the mounting frame 20 moves up and down, it can be limited by the second limiting sleeve 18 and the second limiting rod 19 to prevent the mounting frame 20 and the infrared heating tube 21 from shaking when moving.
[0021] See also Figure 1 and Figure 2 The transport mechanism 5 includes a mounting plate 7, a synchronous pulley 8, a synchronous belt 9 and a first drive motor 10. Two sets of mounting plates 7 are fixedly installed on the top of the work frame 1. Two sets of synchronous pulleys 8 are rotatably connected between the two sets of mounting plates 7. A synchronous belt 9 is provided on the outer surface of the synchronous pulley 8. A first drive motor 10 is fixedly installed on one side of the mounting plate 7, and the output end of the first drive motor 10 is fixedly connected to the synchronous pulley 8.
[0022] Among them, the conductive sponge that needs to be dried is placed on the outer surface of the synchronous belt 9, and then the first drive motor 10 is operated, and the first drive motor 10 drives the synchronous pulley 8 to rotate, so that the synchronous belt 9 can be used to move the conductive sponge to the bottom of the drying mechanism 4 for drying.
[0023] See also Figure 1 、 Figure 2 and Figure 3The flip mechanism 6 includes a rotating shaft 11, a flip frame 12, a clamping plate 15, a first driving cylinder 16 and a second driving motor 17. The interior of the drying box 3 is rotatably connected to the flip frame 12 through the rotating shaft 11. A second driving motor 17 is fixedly installed on one side of the drying box 3. The output end of the second driving motor 17 is fixedly connected to the rotating shaft 11. Multiple groups of first limiting sleeves 13 are installed on the flip frame 12. The first limiting sleeve 13 is slidably connected to the inside of the first limiting rod 14. One end of the first limiting rod 14 is fixedly connected to the clamping plate 15. A guide plate 23 is fixedly installed on one side of the clamping plate 15. The guide plate 23 is inclined.
[0024] Among them, after one side of the conductive sponge is dried, the conductive sponge is moved between the two groups of clamping plates 15 through the inclined guide plate 23. At this time, the first driving cylinder 16 is started to operate, so that the two groups of clamping plates 15 move relative to each other, and the conductive sponge can be clamped and fixed. Then the second driving motor 17 drives the rotating shaft 11 and the flip frame 12 to rotate, and then the conductive sponge can be flipped and moved backward. In this way, the other side of the conductive sponge can be dried and the conductive sponge can be moved backward. The flipping of the conductive sponge can be completed without stopping the transport mechanism 5.
[0025] See also Figure 1 The front and back of the drying box 3 are fixedly installed with fixing plates 24, and multiple groups of protective plates 25 are fixedly installed on the fixing plates 24. The multiple groups of protective plates 25 can prevent dust from entering the interior of the drying box 3 and prevent heat loss.
[0026] During use, first, the transport mechanism 5 is set up to move the cut conductor sponge to the bottom of the drying mechanism 4 for drying, and the drying mechanism 4 can be adjusted up and down according to the size of the conductive sponge, so that it has a wider adaptability during the drying process. After the conductive sponge is dried on one side, the flipping mechanism 6 can be used to pick up and flip the conductive sponge and place it forward. The drying step can be performed without stopping the transport mechanism 5. Such a drying mechanism 4 has a wider adaptability and can dry the conductive sponge without stopping. The infrared heating tube 21 can directly heat the material using infrared radiation, and can heat the inside of the object more evenly, which is suitable for deep drying needs. When the size of the conductive sponge is different and the position of the infrared heating tube 21 needs to be changed, the second driving cylinder 22 is started to operate, and the second driving cylinder 22 drives the mounting frame 20 and the infrared heating tube 21 to move up and down, so as to adapt to conductive sponges of different sizes. When moving up and down, the second limiting sleeve 18 and the second limiting rod 19 can be used to limit the position to prevent the mounting bracket 20 and the infrared heating tube 21 from shaking when moving. The conductive sponge that needs to be dried is placed on the outer surface of the synchronous belt 9, and then the first driving motor 10 is operated, and the first driving motor 10 drives the synchronous pulley 8 to rotate, so that the synchronous belt 9 can be used to move the conductive sponge to the bottom of the drying mechanism 4 for drying. When one side of the conductive sponge is dried, the conductive sponge is moved between the two sets of clamping plates 15 through the inclined guide plate 23. At this time, the first driving cylinder 16 is started to operate, so that the two sets of clamping plates 15 move relative to each other, so that the clamping and fixation of the conductive sponge can be completed. Then the second driving motor 17 drives the rotating shaft 11 and the flip frame 12 to rotate, and then the conductive sponge can be driven to flip and move it backward, so that the other side of the conductive sponge can be dried and the conductive sponge can be moved backward, and the flipping of the conductive sponge can be completed without stopping the transport mechanism 5.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A drying mechanism for a conductive sponge processing line, comprising a work frame (1), a support leg (2) fixedly mounted on the bottom of the work frame (1), and a drying box (3) fixedly mounted on the top of the work frame (1), characterized in that: A drying mechanism (4) for drying the conductive sponge is provided inside the drying box (3), a transport mechanism (5) for moving the conductive sponge to the bottom of the drying mechanism (4) is provided on the top of the working frame (1), and a turning mechanism (6) for turning the conductive sponge for drying is provided on the drying box (3).
2. The drying mechanism for a conductive sponge processing line according to claim 1, characterized in that: The drying mechanism (4) comprises a second limiting sleeve (18), a second limiting rod (19), a mounting frame (20) and an infrared heating tube (21); two groups of second limiting sleeves (18) are fixedly mounted on the top of the drying box (3); the second limiting rod (19) is slidably connected inside the second limiting sleeve (18); the mounting frame (20) is fixedly mounted on the bottom of the second limiting rod (19); a plurality of groups of infrared heating tubes (21) are arranged on the mounting frame (20); a second driving cylinder (22) is fixedly mounted on the top of the drying box (3); and the output end of the second driving cylinder (22) is fixedly connected to the mounting frame (20).
3. The drying mechanism for a conductive sponge processing line according to claim 2, characterized in that: The transport mechanism (5) comprises a mounting plate (7), a synchronous pulley (8), a synchronous belt (9) and a first drive motor (10); two sets of mounting plates (7) are fixedly mounted on the top of the work frame (1); two sets of synchronous pulleys (8) are rotatably connected between the two sets of mounting plates (7); a synchronous belt (9) is provided on the outer surface of the synchronous pulley (8); a first drive motor (10) is fixedly mounted on one side of the mounting plate (7); and an output end of the first drive motor (10) is fixedly connected to the synchronous pulley (8).
4. The drying mechanism for a conductive sponge processing line according to claim 3, characterized in that: The flip mechanism (6) comprises a rotating shaft (11), a flip frame (12), a clamping plate (15), a first driving cylinder (16) and a second driving motor (17); the interior of the drying box (3) is rotatably connected to the flip frame (12) via the rotating shaft (11); a second driving motor (17) is fixedly installed on one side of the drying box (3); an output end of the second driving motor (17) is fixedly connected to the rotating shaft (11); a plurality of first limiting sleeves (13) are installed on the flip frame (12); a first limiting rod (14) is slidably connected to the interior of the first limiting sleeve (13); and one end of the first limiting rod (14) is fixedly connected to the clamping plate (15).
5. The drying mechanism for a conductive sponge processing line according to claim 4, characterized in that: A guide plate (23) is fixedly mounted on one side of the clamping plate (15), and the guide plate (23) is arranged to be inclined.
6. The drying mechanism for a conductive sponge processing line according to claim 5, characterized in that: The front and back sides of the drying box (3) are both fixedly mounted with fixing plates (24), and a plurality of groups of protective plates (25) are fixedly mounted on the fixing plates (24).