Rotary kiln for producing active metallurgical lime
By introducing vibration anti-blocking components and adjustment components into the rotary kiln for active metallurgical lime production, the problem of loading box is solved, efficient loading and kiln angle adjustment is achieved, and production efficiency and combustion effect are improved.
Patent Information
- Application Number
- CN202422452902.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the production process of active metallurgy lime, the loading of active metallurgy lime is likely to block the inner wall of the feed box, resulting in a reduction in the loading rate and affecting production efficiency. In addition, traditional dredging efficiency is low and labor intensity is high.
Vibration and anti-blocking components are adopted to drive the rubber block to collide with the bottom end of the loading box through a micro motor drive cam, so as to achieve vibrating and loading of the loading box to avoid blockage; at the same time, the servo motor adjusts the inclination angle of the kiln body to ensure smooth loading and sufficient combustion reaction time.
The loading rate of active metallurgical lime is improved, the labor intensity of manual dredging is reduced, the production efficiency and the usability of the kiln body are improved, and the full combustion reaction of active metallurgical lime is ensured.
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Figure CN223243267U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of active metallurgical lime production, in particular to a rotary kiln for active metallurgical lime production. Background Art
[0002] Active metallurgical lime is a high-quality lime with high reactivity in the steelmaking and slag-making processes. It can significantly reduce the ash consumption per ton of steel, reduce the slag volume and iron loss, and increase the speed of slagging and sulfur and phosphorus removal. In the production process of active metallurgical lime, a rotary kiln is required for its production and processing.
[0003] After searching, the existing patent (publication number: CN214892534U) discloses a high-efficiency rotary kiln for metallurgical lime production, including a rotary kiln body, an insulation layer, a support plate, a shock-absorbing pad, a spring, a gas pressure rod, a partition, a support seat, a cylinder, an air pump, an air pipe, a bottom plate, a roller and steel balls. The outer side of the rotary kiln body is wrapped with an insulation layer, and a support plate is placed under the rotary kiln body. The inner surface of the support plate is installed with a shock-absorbing pad, and the lower end of the support plate is connected to a spring, the lower end of the spring is connected to a gas pressure rod, and the lower end of the gas pressure rod is fixed with a partition, support seats are fixed above the left and right ends of the partition, and a cylinder is installed below the partition, an air pump is fixed to the outer wall of the cylinder, and the lower end of the air pump is connected to the air pipe, the lower end of the cylinder is installed with a bottom plate, and a roller is installed in the middle position of the lower surface of the bottom plate, and steel balls are installed inside the roller. The device is provided with a heat-insulating layer to improve the heat-insulating capacity of the rotary kiln, reduce heat loss, and help improve the efficiency of roasting.
[0004] However, in the above scheme, during the feeding process of the active metallurgical lime, blockage may easily occur on the inner wall of the feed box due to the large amount of active metallurgical lime, which will reduce the feeding rate of the active metallurgical lime and lead to a decrease in overall production efficiency. The work of unblocking is low in efficiency and labor intensity is high, which makes it inconvenient to use.
[0005] In view of this, the utility model provides a rotary kiln for producing active metallurgical lime. Utility Model Content
[0006] The utility model provides a rotary kiln for producing active metallurgical lime, which solves the problem of inconvenient vibration loading in the related art.
[0007] The technical solution of the utility model is as follows: A rotary kiln for producing active metallurgical lime comprises a base, an adjusting assembly is provided on one side of the interior of the base, a mounting plate is rotatably connected to one side of the top of the base, a feeding box is fixedly connected to one side of the top of the mounting plate, a vibration anti-blocking assembly is provided on one side of the bottom end of the feeding box, an upper end of one side of the feeding box is fixedly connected to a feeding pipe, the top of the feeding box is fixedly connected to an exhaust gas exhaust pipe, one side of the mounting plate is rotatably connected to the kiln body, a large gear is fixedly connected at the middle position of the surface of the kiln body, one side of the top of the mounting plate is fixedly connected to a fixing frame, one side of the fixing frame is fixedly connected to a driving motor, and an output end of the driving motor extends to the interior of the fixing frame and is fixedly connected to a small gear meshing with the large gear through a coupling.
[0008] The vibration anti-blocking component includes a micro motor, which is fixedly connected to one side of the top of the mounting plate, and the output end of the micro motor is fixedly connected to a cam through a coupling, and one side of the bottom end of the feeding box is fixedly connected to a sliding rod, the upper end of the slide rod surface is wound with a fixed spring, and the slide rod surface at the bottom end of the fixed spring is movably connected to a movable block, one end of the movable block is fixedly connected to a sliding plate, the top of the sliding plate is fixedly connected to a rubber block, and the bottom end of the sliding plate is fixedly connected to the fixed block. By starting the micro motor to drive the cam to rotate, and then cooperating with the elastic force of the fixed spring, the movable block can slide back and forth to drive the rubber block to collide with the bottom end of the feeding box, thereby realizing vibration feeding of the feeding box, avoiding the active metallurgical lime from clogging the inner wall of the feeding box and affecting the feeding rate.
[0009] Preferably, the rubber blocks are distributed at equal intervals on the top of the sliding plate, and the rubber blocks are fixedly connected to the top of the sliding plate by bolts, so that damaged rubber blocks can be easily disassembled and replaced.
[0010] Preferably, the cross section of the fixing block is arc-shaped, and the fixing block and the cam are both located in the same vertical plane, so that the fixing block and the cam can be rotated to contact each other to drive the sliding plate to slide.
[0011] Preferably, a sliding structure is formed between the movable block and the surface of the slide rod, and the top end of the movable block is fixedly connected to one end of a fixed spring, so that the sliding plate slides back and forth more smoothly.
[0012] Preferably, the cross-section of the charging box is a right-angled trapezoid, and the bottom of the charging box is inclined at an angle of thirty degrees to the horizontal direction, so that the active metallurgical lime inside the charging box can be more smoothly discharged into the kiln body for charging.
[0013] Preferably, the adjustment component includes a fixing groove, which is opened at the top of the base, and a servo motor is fixedly connected to the upper end of one side of the base, and the output end of the servo motor extends to the inside of the fixing groove and is fixedly connected to a threaded rod through a coupling, and a threaded plate is wrapped around the surface of the threaded rod, and the top of the threaded plate is hinged with a connecting rod at equal intervals, and the top of the connecting rod is hinged to one side of the bottom end of the mounting plate. By starting the servo motor to drive the threaded rod to rotate, the threaded plate slides and drives the connecting rod to deflect, so that the mounting plate can change the inclination angle of the kiln body as it deflects, thereby avoiding poor discharge of active metallurgical lime due to a small inclination, or insufficient combustion reaction time of the active metallurgical lime due to a large inclination angle.
[0014] Preferably, a sliding groove is provided on the inner wall of the fixing groove, and sliders are fixedly connected to both ends of the threaded plate and slide in cooperation with the inside of the sliding groove, so that the threaded plate slides more smoothly.
[0015] Preferably, a sliding structure is formed between the threaded plate and the interior of the fixing groove, and the height of the threaded plate is smaller than the depth of the interior of the fixing groove, so as to prevent the threaded plate from protruding and affecting the range of the deflection angle of the mounting plate.
[0016] Preferably, a guide plate is fixedly connected to one side of the kiln body, and the cross-section of the guide plate is arc-shaped, so as to facilitate the guidance and discharge of the active metallurgical lime material discharged from the kiln body.
[0017] Preferably, wheel belts are fixedly connected to both sides of the surface of the kiln body, and rollers are rotatably connected to both sides of the top of the mounting plate, so that the rotation of the kiln body is more stable and smooth.
[0018] The working principle and beneficial effects of the utility model are as follows:
[0019] 1. The utility model provides a vibration anti-blocking component. During the loading process of the loading box, the micro motor can be started to drive the cam to rotate, and then the elastic force of the fixed spring can be used to make the movable block slide back and forth to drive the rubber block to collide with the bottom of the loading box, thereby realizing vibration loading of the loading box, preventing the active metallurgical lime from being blocked on the inner wall of the loading box and affecting the loading rate, and avoiding the labor intensity of traditional manual dredging, thereby improving the work efficiency of the active metallurgical lime production;
[0020] 2. In the present invention, the mounting plate and the adjusting assembly are provided, and the threaded rod is driven to rotate by starting the servo motor, so that the threaded plate slides and drives the connecting rod to deflect, and then the mounting plate can change the inclination angle of the kiln body as it deflects, thereby meeting the production requirements of active metallurgical lime, avoiding the problem of poor discharge of active metallurgical lime due to a small inclination, or insufficient combustion reaction time of active metallurgical lime due to a large inclination angle, thereby improving its practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;
[0024] Figure 3 This is a schematic diagram of the bottom-up structure of the present invention;
[0025] Figure 4 This is a schematic diagram of the explosion structure of the adjustment component of the utility model;
[0026] Figure 5 It is a partially enlarged structural diagram of the vibration anti-blocking component of the utility model.
[0027] In the figure: 1. Exhaust gas exhaust pipe; 2. Feeding box; 3. Vibration anti-blocking component; 301. Sliding plate; 302. Micro motor; 303. Rubber block; 304. Fixed block; 305. Cam; 306. Slide rod; 307. Movable block; 308. Fixed spring; 4. Mounting plate; 5. Base; 6. Roller; 7. Adjustment component; 701. Fixed groove; 702. Servo motor; 703. Connecting rod; 704. Slide groove; 705. Slider; 706. Threaded plate; 707. Threaded rod; 8. Fixed frame; 9. Guide plate; 10. Drive motor; 11. Wheel belt; 12. Small gear; 13. Large gear; 14. Kiln body; 15. Feeding pipe. DETAILED DESCRIPTION
[0028] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1
[0030] The preferred embodiment of the rotary kiln for producing active metallurgical lime provided by the present invention is as follows: Figures 1 to 5As shown: A rotary kiln for the production of active metallurgical lime, comprising a base 5, an adjusting component 7 is provided on one side of the interior of the base 5, a mounting plate 4 is rotatably connected to one side of the top of the base 5, a charging box 2 is fixedly connected to one side of the top of the mounting plate 4, a vibration anti-blocking component 3 is provided on one side of the bottom end of the charging box 2, a charging pipe 15 is fixedly connected to the upper end of one side of the charging box 2, an exhaust gas exhaust pipe 1 is fixedly connected to the top of the charging box 2, a kiln body 14 is rotatably connected to one side of the mounting plate 4, a large gear 13 is fixedly connected to the middle position of the surface of the kiln body 14, a fixing frame 8 is fixedly connected to one side of the fixing frame 8, a driving motor 10 is fixedly connected to one side of the fixing frame 8, and the output end of the driving motor 10 extends to the interior of the fixing frame 8 and is fixedly connected to a small gear 12 meshing with the large gear 13 through a coupling.
[0031] The cam 305 of the first embodiment is fixed on the cam 306 of the second embodiment, and the cam 306 of the second embodiment is fixed on the cam 306 of the second embodiment.
[0032] In this embodiment, the rubber blocks 303 are evenly spaced on the top of the sliding plate 301 and are fixedly connected to the top of the sliding plate 301 by bolts. Fixing the evenly spaced rubber blocks 303 with bolts facilitates disassembly and replacement of damaged rubber blocks 303.
[0033] In this embodiment, the cross-section of the fixed block 304 is arc-shaped, and the fixed block 304 and the cam 305 are both in the same vertical plane. The arc-shaped fixed block 304 in the same vertical plane as the cam 305 facilitates its rotational contact with the cam 305 to drive the sliding plate 301 to slide.
[0034] In this embodiment, a sliding structure is formed between the movable block 307 and the surface of the slide rod 306. The top of the movable block 307 is fixedly connected to one end of the fixed spring 308. The sliding between the movable block 307 and the slide rod 306 makes the sliding plate 301 slide back and forth more smoothly.
[0035] In this embodiment, the cross-section of the loading box 2 is a right-angled trapezoid, and the bottom end of the loading box 2 is inclined at an angle of thirty degrees to the horizontal direction. By using the inclined loading box 2, the active metallurgical lime inside the loading box 2 can be more smoothly discharged into the kiln body 14 for loading.
[0036] Example 2
[0037] On the basis of Example 1, the preferred embodiment of the rotary kiln for producing active metallurgical lime provided by the present invention is as follows Figures 1 to 5 As shown: the adjustment component 7 includes a fixing groove 701, which is opened at the top of the base 5, and a servo motor 702 is fixedly connected to the upper end of one side of the base 5. The output end of the servo motor 702 extends to the inside of the fixing groove 701 and is fixedly connected to a threaded rod 707 through a coupling. The surface of the threaded rod 707 is wrapped with a threaded plate 706, and the top of the threaded plate 706 is hinged with a connecting rod 703 at equal intervals. The top of the connecting rod 703 is hinged to one side of the bottom end of the mounting plate 4. By starting the servo motor 702 to drive the threaded rod 707 to rotate, the threaded plate 706 slides and drives the connecting rod 703 to deflect, so that the mounting plate 4 can change the inclination angle of the kiln body 14 as it deflects, thereby avoiding a small inclination resulting in poor discharge of active metallurgical lime, or a large inclination angle resulting in insufficient combustion reaction time for the active metallurgical lime.
[0038] In this embodiment, a sliding groove 704 is provided on the inner wall of the fixed groove 701, and sliders 705 are fixedly connected at both ends of the threaded plate 706 and slide in cooperation with the inside of the sliding groove 704. The sliding of the slider 705 in the sliding groove 704 further restricts the threaded plate 706, making the sliding of the threaded plate 706 more stable.
[0039] In this embodiment, a sliding structure is formed between the threaded plate 706 and the inside of the fixing groove 701. The height of the threaded plate 706 is less than the depth of the inside of the fixing groove 701. The deeper fixing groove 701 is used to prevent the threaded plate 706 from protruding and affecting the range of the deflection angle of the mounting plate 4.
[0040] Furthermore, a guide plate 9 is fixedly connected to one side of the kiln body 14 . The cross section of the guide plate 9 is arc-shaped. The arc-shaped guide plate 9 can guide and discharge the active metallurgical lime material discharged from the kiln body 14 .
[0041] In addition, wheel belts 11 are fixedly connected to both sides of the surface of the kiln body 14, and rollers 6 are rotatably connected to both sides of the top of the mounting plate 4. The rotating rollers 6 and the wheel belts 11 can support the kiln body 14, thereby making the rotation of the kiln body 14 more stable and smooth.
[0042] The working principle and usage process of the utility model are as follows: first, the servo motor 702 is started to drive the threaded rod 707 to rotate, and the threaded rod 707 and the threaded plate 706 are matched by the threads, so that the threaded plate 706 slides and drives the connecting rod 703 to deflect, thereby allowing the mounting plate 4 to change the inclination angle of the kiln body 14 as it deflects, thereby meeting the production requirements of active metallurgical lime and avoiding the problem of poor discharge of active metallurgical lime due to a small inclination, or insufficient combustion reaction time of the active metallurgical lime due to a large inclination angle;
[0043] Afterwards, the active metallurgical lime raw material is added to the interior of the charging box 2 through the charging pipe 15, and then transported to the interior of the kiln body 14 by the charging box 2. At this time, the micro motor 302 is started to drive the cam 305 to rotate. The cam 305 is in rotational contact with the fixed block 304, so that the sliding plate 301 slides and drives the movable block 307 to slide on the surface of the slide rod 306 to compress the fixed spring 308, and drives the top end of the rubber block 303 to hit the bottom end of the charging box 2. After the cam 305 rotates away, the elastic force of the fixed spring 308 can be used to make the movable block 307 slide and drive the sliding plate 301 and the rubber block 303 to return to their original positions. Then, the collision and impact of the rubber block 303 sliding back and forth realizes the vibration feeding of the charging box 2, thereby preventing the active metallurgical lime from being blocked on the inner wall of the charging box 2 and affecting the feeding rate.
[0044] Then the drive motor 10 is started to rotate the small gear 12. The small gear 12 and the large gear 13 are meshed with each other, so that the large gear 13 rotates and drives the kiln body 14 to rotate, which is convenient for the combustion reaction of the active metallurgical lime. After the reaction is completed, it can be discharged from the side of the guide plate 9.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rotary kiln for producing active metallurgical lime, comprising a base (5), characterized in that: An adjusting assembly (7) is provided on one side of the interior of the base (5); a mounting plate (4) is rotatably connected to one side of the top of the base (5); a loading box (2) is fixedly connected to one side of the top of the mounting plate (4); a vibration anti-blocking assembly (3) is provided on one side of the bottom of the loading box (2); a loading pipe (15) is fixedly connected to the upper end of one side of the loading box (2); a waste gas exhaust pipe (1) is fixedly connected to the top of the loading box (2); a kiln body (14) is rotatably connected to one side of the mounting plate (4); a large gear (13) is fixedly connected to the middle position of the surface of the kiln body (14); a fixed frame (8) is fixedly connected to one side of the top of the mounting plate (4); a driving motor (10) is fixedly connected to one side of the fixing frame (8); an output end of the driving motor (10) extends to the interior of the fixing frame (8) and is fixedly connected to a small gear (12) meshing with the large gear (13) through a coupling; The vibration anti-blocking component (3) includes a micro motor (302), the micro motor (302) is fixedly connected to one side of the top of the mounting plate (4), the output end of the micro motor (302) is fixedly connected to a cam (305) through a coupling, one side of the bottom end of the loading box (2) is fixedly connected to a slide bar (306), the upper end of the surface of the slide bar (306) is wound with a fixed spring (308), the surface of the slide bar (306) at the bottom end of the fixed spring (308) is movably connected to a movable block (307), one end of the movable block (307) is fixedly connected to a sliding plate (301), the top end of the sliding plate (301) is fixedly connected to a rubber block (303), and the bottom end of the sliding plate (301) is fixedly connected to a fixed block (304).
2. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: The rubber blocks (303) are distributed at equal intervals on the top of the sliding plate (301), and the rubber blocks (303) are fixedly connected to the top of the sliding plate (301) via bolts.
3. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: The cross section of the fixing block (304) is in an arc shape, and the fixing block (304) and the cam (305) are both located in the same vertical plane.
4. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: A sliding structure is formed between the movable block (307) and the surface of the slide rod (306), and the top end of the movable block (307) is fixedly connected to one end of the fixed spring (308).
5. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: The cross section of the loading box (2) is in the shape of a right-angled trapezoid, and the bottom end of the loading box (2) is inclined at an angle of thirty degrees to the horizontal direction.
6. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: The adjustment assembly (7) comprises a fixing groove (701), wherein the fixing groove (701) is provided at the top end of the base (5), a servo motor (702) is fixedly connected to the upper end of one side of the base (5), an output end of the servo motor (702) extends into the interior of the fixing groove (701) and is fixedly connected to a threaded rod (707) via a coupling, a threaded plate (706) is wound around the surface of the threaded rod (707), a connecting rod (703) is hinged to the top end of the threaded plate (706) at equal intervals, and the top end of the connecting rod (703) is hinged to one side of the bottom end of the mounting plate (4).
7. The rotary kiln for producing active metallurgical lime according to claim 6, characterized in that: The inner wall of the fixing groove (701) is provided with a sliding groove (704), and both ends of the threaded plate (706) are fixedly connected with sliders (705) that slide in cooperation with the inside of the sliding groove (704).
8. The rotary kiln for producing active metallurgical lime according to claim 6, characterized in that: A sliding structure is formed between the threaded plate (706) and the interior of the fixing groove (701), and the height of the threaded plate (706) is smaller than the depth of the interior of the fixing groove (701).
9. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: A guide plate (9) is fixedly connected to one side of the kiln body (14), and the cross section of the guide plate (9) is arc-shaped.
10. The rotary kiln for producing active metallurgical lime according to claim 1, characterized in that: Wheel belts (11) are fixedly connected to both sides of the surface of the kiln body (14), and rollers (6) are rotatably connected to both sides of the top of the mounting plate (4).
Citation Information
Patent Citations
Efficient rotary kiln for metallurgical lime production
CN214892534U