Tool for detecting quality of photovoltaic support
By designing photovoltaic bracket detection tools for parts such as fixed blocks, inserts and limit blocks, the problems of long detection time and cumbersome steps are solved, and fast and accurate bracket detection and stable collection of inserts are achieved, improving detection efficiency.
Patent Information
- Application Number
- CN202422452396.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing photovoltaic stent quality detection tools have too long detection time, cumbersome detection steps, and low detection efficiency.
A detection tool including fixing blocks, inserts, limit blocks and other components is designed. Through the coordination of threaded rods and threaded blocks, the photovoltaic brackets can be quickly fixed and measured. The length and hole spacing of the bracket are observed using the scale ruler, and the overlap between the inserts and the support holes are judged to determine the product qualification.
The rapid and accurate detection of photovoltaic brackets is realized, the detection steps are simplified, the detection efficiency is improved, and the insertion is prevented from being lost through the limit structure.
Smart Images
Figure CN223243510U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic bracket quality detection, in particular to a tool for photovoltaic bracket quality detection. Background Art
[0002] Photovoltaic power generation is based on the principle of the photovoltaic effect, using solar cells to directly convert sunlight energy into electrical energy. Solar energy resources are very abundant and widely distributed, and are a renewable clean energy with great development potential.
[0003] Photovoltaic power generation requires the construction of photovoltaic power stations to convert solar energy into electrical energy, which requires a large number of photovoltaic brackets. The bracket's material, corrosion resistance and design directly affect the life of the power station. Therefore, it is particularly important to produce qualified bracket products, which play an important role in the entire power generation system.
[0004] However, when using existing photovoltaic bracket quality inspection tools to inspect photovoltaic brackets, the inspection time required is too long, the inspection steps are relatively cumbersome, and the inspection efficiency is relatively low.
[0005] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content
[0006] In view of the above background technology, the existing technology has the shortcomings and defects of detecting photovoltaic brackets, such as long detection time, complicated detection steps and low detection efficiency.
[0007] The utility model discloses a tool for detecting the quality of a photovoltaic bracket, comprising a fixed block and an insert, wherein the left side and the right side of the fixed block are both provided with an observation port 1, the bottom surface of the fixed block is provided with an observation port 2, the right side of the fixed block is provided with two notches 1, the right side of the fixed block is provided with a notch 2, the front side of the insert is provided with a hole, the upper surface of the fixed block is rotatably connected to a bidirectional threaded rod, the outer surface of the bidirectional threaded rod is threadedly connected to two threaded blocks, the back side of each threaded block is fixedly connected to a limiting block, the outer surface of each limiting block is slidably connected to the inner wall of the fixed block, and the front side of the fixed block is fixedly connected to a scale.
[0008] Furthermore, the inner wall of each of the slots 1 is slidably connected to the outer surface of the insert, the outer surface of the insert is slidably connected to the inner wall of the slot 2, the back of each of the limit blocks is fixedly connected to a connecting block, and the outer surface of each of the connecting blocks is slidably connected to the inner wall of the fixed block.
[0009] Furthermore, a placement block is fixedly connected to the left side of one of the limit blocks, and the outer surface of the insert is slidably connected to the inner wall of the placement block.
[0010] Furthermore, a fixing body is fixedly connected to the left side of the placement block, and a limiting body is provided above the fixing body.
[0011] Furthermore, the bottom surface of the limiting body is fixedly connected to two connecting bodies 1, the outer surface of each connecting body 1 is slidably connected to the inner wall of the fixing body, and the left side of the limiting body is fixedly connected to two fixing rods.
[0012] Furthermore, the upper surface of the fixed body is fixedly connected to a fixed plate, the outer surface of each fixed rod is slidably connected to the inner wall of the fixed plate, the left side of the limiting body is fixedly connected to two springs, and the end of each spring away from the limiting body is fixedly connected to the right side of the fixed plate.
[0013] Furthermore, a pull plate is provided above the fixed body, and one end of each of the fixing rods away from the limiting body is fixedly connected to the right side of the pull plate. The bottom surface of each of the threaded blocks is fixedly connected to a connector 2, and the outer surface of each of the connector 2 is slidably connected to the inner wall of the fixed block.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model sets components such as a fixing block, an insert, and a limit block, and places the photovoltaic bracket upside down on the workbench. The fixing block is buckled onto the photovoltaic bracket, and the two-way threaded rod is rotated to drive the two threaded blocks to move toward each other. The limit block is driven to move by the threaded block, and the photovoltaic bracket is clamped by the limit block to keep the photovoltaic bracket fixed. The length, hole spacing and other dimensions of the photovoltaic bracket are observed by a ruler, and the insert is inserted into the inside of slot one and slot two. By observing whether the holes on the insert overlap with the holes on the bracket surface, it can be known whether the product is qualified, and the length, hole spacing, version and other parameters can be measured quickly and accurately to achieve the purpose of comprehensive quality detection.
[0016] 2. The utility model provides a placement block, a fixed body, a limiting body and other components. When the insert is inserted into the placement block, the insert contacts the limiting body, driving the limiting body to move toward the fixed plate. The limiting body drives the fixed rod and the pull plate to move, and drives the spring to compress. After the insert is inserted into the placement block, the elastic force of the spring pushes the limiting body, the fixed rod and the pull plate to reset. The insert is limited by the limiting body, so that the insert is stably placed inside the placement block, thereby achieving the effect of facilitating the collection of the insert and preventing the insert from being lost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the threaded block and the second connector of the utility model;
[0020] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;
[0021] Figure 4 This is a schematic diagram of the front view structure of the utility model;
[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the placement block and the pull plate of the utility model;
[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the limiting body and the connecting body of the utility model.
[0024] In the figure: 1. fixing block; 2. observation port 1; 3. observation port 2; 4. slot 1; 5. slot 2; 6. insert; 7. hole; 8. bidirectional threaded rod; 9. threaded block; 10. limit block; 11. connecting block; 12. placement block; 13. fixing body; 14. limit body; 15. connecting body 1; 16. fixing rod; 17. fixing plate; 18. spring; 19. pull plate; 20. connecting body 2; 21. scale. DETAILED DESCRIPTION
[0025] The following diagrams illustrate various embodiments of the present invention. For clarity, many physical details will be included in the following description. However, it should be understood that these physical details are not intended to limit the present invention. In other words, in some embodiments of the present invention, these physical details are not essential. Furthermore, to simplify the illustrations, some commonly used structures and components are depicted in a simplified schematic manner.
[0026] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6, the utility model is a tool for detecting the quality of a photovoltaic bracket, comprising a fixing block 1 and an insert 6, an observation port 1 2 is provided on the left and right sides of the fixing block 1, the observation port 1 2 is provided on the surface of the fixing block 1, and the position of the observation port 1 2 is located by the fixing block 1, specifically, an observation port 2 3 is provided on the bottom surface of the fixing block 1, and the position of the observation port 2 3 is located by the fixing block 1, two notches 1 4 are provided on the right side of the fixing block 1, a notch 2 5 is provided on the right side of the fixing block 1, the notches 1 4 and the notch 2 5 are both adapted to the insert 6, specifically, a hole 7 is provided on the front side of the insert 6, the hole 7 is adapted to the hole on the surface of the photovoltaic bracket, the upper surface of the fixing block 1 is rotatably connected with a bidirectional threaded rod 8, the bidirectional threaded rod 8 is set to be rotatably connected to the upper surface of the fixing block 1, and the bidirectional threaded rod 8 is limited by the fixing block 1.
[0027] The two screw blocks 9 are connected to each other by a screw thread, and the two screw blocks 9 are connected to each other by a screw thread. When the two screw blocks 9 are rotated, the two screw blocks 9 are driven to move toward each other or move away from each other. The back of each screw block 9 is fixedly connected to a limit block 10. The outer surface of each limit block 10 is slidably connected to the inner wall of the fixed block 1. The limit block 10 is installed on the back of the screw block 9. The movement of the screw block 9 is used to achieve the movement effect of the limit block 10. The limit block 10 is limited by the fixed block 1. The photovoltaic bracket is placed upside down on the workbench and the fixed block 1 is buckled onto the photovoltaic bracket. The two screw blocks 9 are rotated to move toward each other, and the limit block 10 is driven to move by the screw block 9. The photovoltaic bracket is clamped by the limit block 10, so that the photovoltaic bracket remains fixed. A scale 21 is fixedly connected to the front of the fixed block 1. The scale 21 is installed on the front of the fixed block 1. The length of the photovoltaic bracket, the hole spacing and other dimensions are observed by the scale 21.
[0028] In a preferred embodiment, the inner wall of each slot 4 is slidably connected to the outer surface of the insert 6, and the insert 6 and the slot 1 4 are set to be in a sliding connection. The insert 6 is limited by the slot 1 4, and the outer surface of the insert 6 is slidably connected to the inner wall of the slot 2 5. The insert 6 is limited by the slot 2 5. The insert 6 is inserted into the interior of the slot 1 4. By observing whether the hole 7 on the insert 6 overlaps with the hole on the side of the bracket, the insert 6 is inserted into the interior of the slot 2 5. By observing whether the hole 7 on the insert 6 overlaps with the hole on the upper surface of the bracket, it can be determined whether the product is qualified, and the length, hole spacing, version and other parameters can be measured quickly and accurately to achieve the purpose of comprehensive quality detection.
[0029] like Figure 2As shown, the back of each limit block 10 is fixedly connected with a connecting block 11, and the connecting block 11 is installed on the back of the limit block 10. The movement of the limit block 10 is realized by the movement of the limit block 10. The outer surface of each connecting block 11 is slidably connected to the inner wall of the fixed block 1. The outer surface of the connecting block 11 and the inner wall of the fixed block 1 are set as a sliding connection. When the limit block 10 moves, it drives the connecting block 11 to move on the inner wall of the fixed block 1. The connecting block 11 is limited by the fixed block 1, and then the limit block 10 is limited, so that the limit block 10 maintains stable movement.
[0030] Combine Figure 4 and Figure 5 The left side of one of the limit blocks 10 is fixedly connected to a placement block 12. The placement block 12 is installed on the side of the limit block 10. The placement block 12 is fixed by the limit block 10. The outer surface of the insert 6 is slidably connected to the inner wall of the placement block 12. The insert 6 is inserted into the interior of the placement block 12 and is limited by the placement block 12.
[0031] In a preferred embodiment, a fixed body 13 is fixedly connected to the left side of the placement block 12. The fixed body 13 is installed on the left side of the placement block 12 and is fixed by the placement block 12. A limiting body 14 is provided above the fixed body 13. The surface of the limiting body 14 is provided with an inclined surface. When the insert 6 is inserted into the interior of the placement block 12, the limiting body 14 is driven to move.
[0032] Combine Figure 5 and Figure 6 The bottom surface of the limiting body 14 is fixedly connected to two connecting bodies 15, and the outer surface of each connecting body 15 is slidably connected to the inner wall of the fixed body 13. The connecting body 15 is installed on the bottom surface of the limiting body 14, and the outer surface of the connecting body 15 and the inner wall of the fixed body 13 are set as a sliding connection. When the limiting body 14 moves, it drives the connecting body 15 to move on the inner wall of the fixed body 13. The connecting body 15 is limited by the fixed body 13, so that the limiting body 14 maintains stable movement. The left side of the limiting body 14 is fixedly connected to two fixing rods 16, which are installed on the left side of the limiting body 14. When the limiting body 14 moves, it drives the fixing rod 16 to move.
[0033] In this embodiment, a fixing plate 17 is fixedly connected to the upper surface of the fixing body 13, and the fixing plate 17 is installed on the upper surface of the fixing body 13. The fixing plate 17 is fixed by the fixing body 13. The outer surface of each fixing rod 16 is slidingly connected to the inner wall of the fixing plate 17. The fixing rod 16 and the fixing plate 17 are set to be in a sliding connection. The fixing rod 16 is limited by the fixing plate 17. Two springs 18 are fixedly connected to the left side of the limiting body 14. The spring 18 is installed on the left side of the limiting body 14, and the spring 18 provides elastic force for the limiting body 14.
[0034] In this embodiment, one end of each spring 18 away from the limiting body 14 is fixedly connected to the right side of the fixing plate 17, and the spring 18 is fixed by the fixing plate 17. When the insert 6 is inserted into the interior of the placement block 12, the insert 6 contacts the limiting body 14, driving the limiting body 14 to move toward the fixing plate 17. The limiting body 14 drives the fixing rod 16 to move and drives the spring 18 to compress. After the insert 6 is inserted into the interior of the placement block 12, the elastic force of the spring 18 pushes the limiting body 14 and the fixing rod 16 to reset, and the insert 6 is limited by the limiting body 14, so that the insert 6 is stably placed inside the placement block 12, thereby achieving the effect of facilitating the collection of the insert 6 and preventing the insert 6 from being lost.
[0035] Combine Figure 1 and Figure 5 A pull plate 19 is provided above the fixed body 13, and the pull plate 19 is placed above the fixed body 13. The position of the pull plate 19 is positioned by the fixed body 13, and the end of each fixed rod 16 away from the limiting body 14 is fixedly connected to the right side of the pull plate 19. The end of the fixed rod 16 away from the limiting body 14 is connected to the right side of the pull plate 19. When the limiting body 14 moves, the pull plate 19 is driven to move by the fixed rod 16. The moving pull plate 19 can drive the fixed rod 16 to move, and then drive the limiting body 14 to move, so that the limiting body 14 is separated from the insert 6, so that the insert 6 can be easily removed from the inside of the placement block 12.
[0036] In a preferred embodiment, the bottom surface of each threaded block 9 is fixedly connected to a connector 20, and the connector 20 is installed on the bottom surface of the threaded block 9. The movement of the connector 20 is achieved by the movement of the threaded block 9. The outer surface of each connector 20 is slidingly connected to the inner wall of the fixed block 1. The outer surface of the connector 20 is set to a sliding connection with the inner wall of the fixed block 1. The connector 20 is limited by the fixed block 1, and then the threaded block 9 is limited, so that the threaded block 9 keeps moving when the bidirectional threaded rod 8 rotates.
[0037] The above description is merely an embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be included within the scope of the claims of the present invention.
Claims
1. A tool for detecting the quality of a photovoltaic support, comprising a fixing block (1) and an insert (6), characterized in that: The left and right sides of the fixed block (1) are both provided with an observation port 1 (2), the bottom surface of the fixed block (1) is provided with an observation port 2 (3), the right side of the fixed block (1) is provided with two notches 1 (4), the right side of the fixed block (1) is provided with a notch 2 (5), the front surface of the insert (6) is provided with a hole (7), the upper surface of the fixed block (1) is rotatably connected to a bidirectional threaded rod (8), the outer surface of the bidirectional threaded rod (8) is threadedly connected to two threaded blocks (9), the back surface of each threaded block (9) is fixedly connected to a limit block (10), the outer surface of each limit block (10) is slidably connected to the inner wall of the fixed block (1), and the front surface of the fixed block (1) is fixedly connected to a scale (21).
2. A tool for detecting the quality of photovoltaic brackets according to claim 1, characterized in that: The inner wall of each slot (4) is slidably connected to the outer surface of the insert (6), the outer surface of the insert (6) is slidably connected to the inner wall of the slot (5), the back surface of each limit block (10) is fixedly connected to a connecting block (11), and the outer surface of each connecting block (11) is slidably connected to the inner wall of the fixed block (1).
3. A tool for detecting the quality of photovoltaic brackets according to claim 1, characterized in that: A placement block (12) is fixedly connected to the left side of one of the limit blocks (10), and the outer surface of the insert (6) is slidably connected to the inner wall of the placement block (12).
4. A tool for detecting the quality of photovoltaic supports according to claim 3, characterized in that: A fixing body (13) is fixedly connected to the left side of the placement block (12), and a limiting body (14) is provided above the fixing body (13).
5. A tool for detecting the quality of a photovoltaic support according to claim 4, characterized in that: The bottom surface of the limiting body (14) is fixedly connected to two connecting bodies (15), the outer surface of each connecting body (15) is slidably connected to the inner wall of the fixed body (13), and the left side of the limiting body (14) is fixedly connected to two fixing rods (16).
6. A tool for detecting the quality of a photovoltaic support according to claim 5, characterized in that: The upper surface of the fixed body (13) is fixedly connected to a fixed plate (17), the outer surface of each fixed rod (16) is slidably connected to the inner wall of the fixed plate (17), the left side of the limiting body (14) is fixedly connected to two springs (18), and the end of each spring (18) away from the limiting body (14) is fixedly connected to the right side of the fixed plate (17).
7. A tool for detecting the quality of a photovoltaic support according to claim 5, characterized in that: A pull plate (19) is provided above the fixed body (13), and one end of each fixed rod (16) away from the limiting body (14) is fixedly connected to the right side of the pull plate (19), and the bottom surface of each threaded block (9) is fixedly connected to a second connector (20), and the outer surface of each second connector (20) is slidably connected to the inner wall of the fixed block (1).