Real stone paint sampling device

By designing the real stone paint sampling device for the stirring rod scraper and adjustment mechanism, the problems of waste of raw materials and inaccurate sampling of the inner wall of the stirring tank are solved, and the full utilization of raw materials and the improvement of sampling accuracy are achieved.

CN223244045UActive Publication Date: 2025-08-19HENAN PULESHI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421985186.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-19
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The existing real stone paint sampling device cannot conveniently scrape off the raw materials adhered to the inner wall of the mixing tank, resulting in waste of raw materials and inaccurate sampling.

Method used

A real stone paint sampling device including a stirring mechanism and an adjustment mechanism is designed to scrape the inner wall raw material through a stirring rod scraper, and the sampling cylinder height is conveniently adjusted through the adjustment mechanism for sampling.

Benefits of technology

The full utilization of raw materials in the mixing tank and the precise control of sampling positions are achieved, which avoids waste of raw materials and improves detection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of real stone paint production, in particular to a real stone paint sampling device which comprises a stirring tank, a stirring mechanism is arranged in the stirring tank and comprises a driving motor, an output shaft of the driving motor is coaxially connected with a limiting disc, the top of the limiting disc is connected with a reciprocating lead screw, and the top of the reciprocating lead screw is connected with a limiting piece. The reciprocating lead screw is in threaded connection with a moving frame, the bottom of the moving frame is connected with a stirring motor, an output shaft of the stirring motor is coaxially connected with a mounting rod, the bottom end of the mounting rod penetrates through the bottom of the top cover and is slidably connected with the top cover, and a plurality of stirring rods are symmetrically and fixedly connected to the positions, close to the left side and the right side, of the circumferential outer wall of the mounting rod through bolts; one end of each stirring rod is connected with a scraping plate, and the outer side surface of each scraping plate is attached to the circumferential inner wall of the stirring tank. According to the real stone paint sampling device, the stirring mechanism is arranged, so that the device can scrape off raw materials adhered to the inner wall of the stirring tank through a scraping plate, and waste of the raw materials is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of real stone paint production, in particular to a real stone paint sampling device. Background Art

[0002] Real stone paint is a type of paint that creates a decorative effect resembling marble and granite. Primarily formulated with natural stone powders of various colors, it's used on building exteriors to create a simulated stone effect, hence the name "liquid stone." During the production process, emulsion, thickener, plasticizer, and other additives are added sequentially to a mixing tank and mixed thoroughly. Natural colored sand is then gradually added and mixed thoroughly before packaging. During the mixing process, staff are required to sample the mixture to verify its uniformity.

[0003] A sampling device for the production of real stone paint, with publication number CN219830402U, includes a stirring tank, which is fixedly mounted on the ground by a bracket, a feed port provided on the left side of the upper end of the stirring tank, a sampling device provided on the right side of the upper end of the stirring tank, a discharge port provided at the bottom of the stirring tank, a stirring device provided inside the stirring tank, the stirring device including a drive motor, an output shaft of the drive motor connected to a rotating rod, the lower end of the rotating rod being located inside the stirring tank, and a stirring block provided at the lower end of the rotating rod. By setting a scale, the position of the sampling barrel inside the stirring tank can be determined according to the position of the sliding block on the scale, and the materials at different positions inside the stirring tank can be sampled separately to check their mixing state, thereby solving the problem that traditional devices cannot accurately sample and detect at different depths, thereby improving detection accuracy.

[0004] Although this device can sample materials at different positions inside the mixing tank separately, the staff manually presses the handle to move the sampling tube, which is inconvenient. In addition, the device cannot scrape off the raw materials adhering to the inner wall of the mixing tank, which easily causes waste of raw materials. In view of this, we propose a real stone paint sampling device. Utility Model Content

[0005] The purpose of the utility model is to provide a real stone paint sampling device to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A real stone paint sampling device comprises a stirring tank, wherein a stirring mechanism is provided in the stirring tank, and the stirring mechanism comprises a driving motor, wherein the driving motor is fixedly connected to the top of the top cover by bolts, the output shaft of the driving motor is coaxially connected to the limiting plate, the top of the limiting plate is fixedly connected to a reciprocating screw rod by bolts, the top of the reciprocating screw rod is fixedly connected to the limiting plate by bolts, the reciprocating screw rod is threadedly connected to a movable frame, and the bottom of the movable frame is fixedly connected to the stirring motor by bolts, the output shaft of the stirring motor is coaxially connected to a mounting rod, the bottom end of the mounting rod passes through the bottom of the top cover and is slidably connected to the top cover, and a plurality of stirring rods are symmetrically fixedly connected by bolts at positions near the left and right sides of the circumferential outer wall of the mounting rod, the stirring rods are evenly and equidistantly arranged, and one end of the stirring rod is fixedly connected to a scraper by bolts, and the outer surface of the scraper is in contact with the circumferential inner wall of the stirring tank.

[0008] Preferably, support legs are symmetrically fixedly connected to the bottom of the stirring tank near the left and right sides by bolts, and a material guide pipe is fixedly connected to the bottom of the inner wall of the stirring tank by bolts.

[0009] Preferably, the bottom of the material guide pipe passes through the bottom of the stirring tank, and a valve is installed on the material guide pipe.

[0010] Preferably, a top cover is provided on the top of the mixing tank, and hydraulic cylinders are symmetrically fixedly connected to the left and right sides of the circumferential outer wall of the mixing tank by bolts, and the piston rod ends of the hydraulic cylinders are fixedly connected to the bottom of the top cover by bolts.

[0011] Preferably, an adjustment mechanism is provided above the stirring tank, and the adjustment mechanism includes an adjustment motor, the adjustment motor is fixedly connected to the top of the top cover by bolts, and the output shaft of the adjustment motor is coaxially connected to a threaded rod.

[0012] Preferably, the top of the threaded rod is fixedly connected to a limit plate by a bolt, the threaded rod is threadedly connected to a mounting bracket, and a limit rod is provided on the right side of the threaded rod.

[0013] Preferably, the bottom end of the limiting rod is fixedly connected to the top of the top cover by bolts, and the top end of the limiting rod passes through the right end of the mounting frame and is fixedly connected to the discharge pipe by bolts.

[0014] Preferably, a plurality of graduated grooves are provided on the circumferential outer wall of the limiting rod, and the graduated grooves are arranged at uniform and equal intervals. A sampling cylinder is sleeved on the vertical pipe of the discharge pipe, and the sampling cylinder is fixedly connected to the top of the mounting frame by bolts. The bottom end of the sampling cylinder passes through the bottom of the mounting frame and the bottom of the top cover in sequence and passes into the inner cavity of the mixing tank.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The real stone paint sampling device is equipped with a stirring mechanism so that the device can scrape off the raw materials adhering to the inner wall of the mixing tank through a scraper to avoid waste of raw materials;

[0017] 2. The real stone paint sampling device is provided with an adjustment mechanism so that the height of the sampling tube can be conveniently adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the stirring mechanism in the present utility model;

[0021] Figure 4 It is a structural diagram of the adjustment mechanism in the utility model;

[0022] The meaning of each title in the figure is:

[0023] 1. Mixing tank; 11. Support legs; 12. Material guide pipe; 13. Valve; 14. Top cover; 15. Hydraulic cylinder;

[0024] 2. Stirring mechanism; 21. Driving motor; 22. Limiting plate; 23. Reciprocating screw; 24. Limiting plate; 25. Moving frame; 26. Stirring motor; 27. Mounting rod; 28. Stirring rod; 29. Scraper;

[0025] 3. Adjustment mechanism; 31. Adjustment motor; 32. Threaded rod; 33. Limit plate; 34. Mounting bracket; 35. Limit rod; 36. Scale groove; 37. Discharge pipe; 38. Sampling tube. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1-4 , the utility model provides a technical solution:

[0028] A real stone paint sampling device includes a mixing tank 1. Support legs 11 are symmetrically fixedly connected to the bottom of the mixing tank 1 near the left and right sides by bolts. A material guide pipe 12 is fixedly connected to the bottom of the inner wall of the mixing tank 1 by bolts for draining the raw materials in the mixing tank 1. The bottom of the material guide pipe 12 passes through the bottom of the mixing tank 1, and a valve 13 is installed on the material guide pipe 12.

[0029] It should be added that a top cover 14 is provided on the top of the mixing tank 1, and a hydraulic cylinder 15 is symmetrically fixedly connected to the left and right sides of the circumferential outer wall of the mixing tank 1 by bolts. The piston rod end of the hydraulic cylinder 15 is fixedly connected to the bottom of the top cover 14 by bolts to drive the top cover 14 to move.

[0030] As a preference of this embodiment, a stirring mechanism 2 is provided in the stirring tank 1. The stirring mechanism 2 includes a drive motor 21. The drive motor 21 is fixedly connected to the top of the top cover 14 by bolts to drive the limit plate 22 to rotate.

[0031] Specifically, the output shaft of the driving motor 21 is coaxially connected to the limit plate 22 to drive the reciprocating screw 23 to rotate. The top of the limit plate 22 is fixedly connected to the reciprocating screw 23 by bolts to drive the moving frame 25 to reciprocate up and down.

[0032] Specifically, the top of the reciprocating screw 23 is fixedly connected to a limit plate 24 by a bolt to limit the highest position of the moving frame 25. The reciprocating screw 23 is threadedly connected to the moving frame 25 to drive the stirring motor 26 to reciprocate up and down.

[0033] Specifically, a stirring motor 26 is fixedly connected to the bottom of the movable frame 25 by bolts, which is used to drive the mounting rod 27 to rotate. The output shaft of the stirring motor 26 is coaxially connected to the mounting rod 27. The bottom end of the mounting rod 27 passes through the bottom of the top cover 14 and is slidably connected to the top cover 14 to drive the stirring rod 28 to rotate.

[0034] Specifically, a plurality of stirring rods 28 are symmetrically fixedly connected to the left and right sides of the circumferential outer wall of the mounting rod 27 by bolts. The stirring rods 28 are evenly spaced and arranged for stirring the raw materials.

[0035] Specifically, one end of the stirring rod 28 is fixedly connected to a scraper 29 by a bolt. The outer surface of the scraper 29 is in contact with the inner wall of the stirring tank 1 to scrape off the raw materials adhering to the inner wall of the stirring tank 1.

[0036] Furthermore, an adjustment mechanism 3 is provided above the mixing tank 1, and the adjustment mechanism 3 includes an adjustment motor 31, which is used to drive the threaded rod 32 to rotate. The adjustment motor 31 is fixedly connected to the top of the top cover 14 by bolts, and the output shaft of the adjustment motor 31 is coaxially connected to the threaded rod 32, which is used to drive the mounting bracket 34 to move.

[0037] Specifically, the top of the threaded rod 32 is fixedly connected to the limit plate 33 by means of bolts, and the threaded rod 32 is threadedly connected to the mounting bracket 34 for driving the sampling tube 38 to move.

[0038] Specifically, a limit rod 35 is provided on the right side of the threaded rod 32 to limit the moving direction of the mounting bracket 34. A number of scale grooves 36 are provided on the circumferential outer wall of the limit rod 35. The scale grooves 36 are arranged at even intervals to facilitate the staff to know the height of the bottom end of the sampling tube 38. When the horizontal plane where the top of the mounting bracket 34 is located and the horizontal plane where the uppermost scale groove 36 is located are on the same horizontal plane, the bottom end of the sampling tube 38 is at the highest position.

[0039] Specifically, the bottom end of the limiting rod 35 is fixedly connected to the top of the top cover 14 by bolts, and the top end of the limiting rod 35 passes through the right end of the mounting frame 34 and is fixedly connected to the discharge pipe 37 by bolts for discharging the raw materials in the sampling cylinder 38.

[0040] Specifically, a sampling cylinder 38 is sleeved on the vertical pipe of the discharge pipe 37, and the sampling cylinder 38 is fixedly connected to the top of the mounting frame 34 by bolts. The bottom end of the sampling cylinder 38 passes through the bottom of the mounting frame 34 and the bottom of the top cover 14 in sequence and passes into the inner cavity of the mixing tank 1, which is used to suck the raw materials in the mixing tank 1.

[0041] During specific use, the user first controls the piston rods of the two hydraulic cylinders 15 to extend, thereby driving the top cover 14 to move upward, until the piston rods of the two hydraulic cylinders 15 are extended to the longest, then pours the raw materials into the mixing tank 1 and controls the piston rods of the two hydraulic cylinders 15 to shorten, until the bottom of the top cover 14 is in contact with the top of the mixing tank 1, and the piston rods of the two hydraulic cylinders 15 are shortened to the shortest;

[0042] Turn on the stirring motor 26, which drives the mounting rod 27 to rotate, thereby driving all stirring rods 28 to stir the raw materials, thereby driving the scraper 29 to rotate;

[0043] Turn on the drive motor 21, which drives the limit plate 22 to rotate, thereby driving the reciprocating screw 23 and the limit plate 24 to rotate. The reciprocating screw 23 drives the movable frame 25 to reciprocate up and down, thereby driving the stirring motor 26 to reciprocate up and down, thereby driving the mounting rod 27 to reciprocate up and down during the rotation process, thereby driving the stirring rod 28 to reciprocate up and down during the rotation process, thereby driving the scraper 29 to reciprocate up and down during the rotation process;

[0044] During this process, all the stirring rods 28 stir the raw materials in the mixing tank 1 evenly, and all the scrapers 29 scrape off the raw materials adhering to the inner wall of the mixing tank 1;

[0045] When sampling is required, the user turns on the adjustment motor 31, which drives the threaded rod 32 to rotate, thereby driving the mounting frame 34 to move downward, thereby driving the sampling tube 38 to move downward;

[0046] The height of the bottom end of the sampling tube 38 can be determined by observing the distance between the graduated groove 36 located at the same level as the top of the mounting frame 34 and the graduated groove 36 located at the top;

[0047] Until the bottom end of the sampling cylinder 38 reaches the specified height, turn off the adjusting motor 31, connect the feed pipe connected to the feed port of the discharge pump to the right end of the discharge pipe 37, turn on the discharge pump, and the sampling cylinder 38 extracts the raw materials near its bottom end and sends them into the discharge pipe 37. The raw materials are then introduced into the feed pipe by the discharge pipe 37, and preferably pumped out by the discharge pump.

[0048] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A real stone paint sampling device, comprising a stirring tank (1), characterized in that: The stirring tank (1) is provided with a stirring mechanism (2), the stirring mechanism (2) comprising a driving motor (21), the driving motor (21) being fixedly connected to the top of the top cover (14) by bolts, the output shaft of the driving motor (21) being coaxially connected to a limiting plate (22), the top of the limiting plate (22) being fixedly connected to a reciprocating screw rod (23) by bolts, the top of the reciprocating screw rod (23) being fixedly connected to a limiting plate (24) by bolts, the reciprocating screw rod (23) being threadedly connected to a moving frame (25), the bottom of the moving frame (25) being fixedly connected to the moving frame (25) by bolts. A stirring motor (26) is fixedly connected, and the output shaft of the stirring motor (26) is coaxially connected to a mounting rod (27). The bottom end of the mounting rod (27) passes through the bottom of the top cover (14) and is slidably connected to the top cover (14). A plurality of stirring rods (28) are symmetrically fixedly connected to the circumferential outer wall of the mounting rod (27) near the left and right sides by bolts. The stirring rods (28) are evenly spaced. One end of the stirring rod (28) is fixedly connected to a scraper (29) by bolts. The outer surface of the scraper (29) is in contact with the circumferential inner wall of the stirring tank (1).

2. The real stone paint sampling device according to claim 1, characterized in that: The bottom of the mixing tank (1) is symmetrically fixedly connected to support legs (11) near the left and right sides by bolts, and the bottom of the inner wall of the mixing tank (1) is fixedly connected to a material guide pipe (12) by bolts.

3. The real stone paint sampling device according to claim 2, characterized in that: The bottom of the material guide pipe (12) passes through the bottom of the stirring tank (1), and a valve (13) is installed on the material guide pipe (12).

4. The real stone paint sampling device according to claim 3, characterized in that: A top cover (14) is provided on the top of the mixing tank (1), and hydraulic cylinders (15) are symmetrically fixedly connected to the positions of the left and right sides of the circumferential outer wall of the mixing tank (1) by bolts, and the piston rod end of the hydraulic cylinder (15) is fixedly connected to the bottom of the top cover (14) by bolts.

5. The real stone paint sampling device according to claim 1, characterized in that: An adjusting mechanism (3) is provided above the stirring tank (1), and the adjusting mechanism (3) comprises an adjusting motor (31). The adjusting motor (31) is fixedly connected to the top of the top cover (14) by bolts, and the output shaft of the adjusting motor (31) is coaxially connected to a threaded rod (32).

6. The real stone paint sampling device according to claim 5, characterized in that: The top of the threaded rod (32) is fixedly connected to a limiting plate (33) by means of bolts, the threaded rod (32) is threadedly connected to a mounting frame (34), and a limiting rod (35) is provided on the right side of the threaded rod (32).

7. The real stone paint sampling device according to claim 6, characterized in that: The bottom end of the limiting rod (35) is fixedly connected to the top of the top cover (14) by bolts, and the top end of the limiting rod (35) passes through the right end of the mounting frame (34) and is fixedly connected to the discharge pipe (37) by bolts.

8. The real stone paint sampling device according to claim 7, characterized in that: A plurality of graduated grooves (36) are provided on the circumferential outer wall of the limiting rod (35), and the graduated grooves (36) are arranged at even intervals. A sampling barrel (38) is sleeved on the vertical pipe of the discharge pipe (37), and the sampling barrel (38) is fixedly connected to the top of the mounting frame (34) by bolts. The bottom end of the sampling barrel (38) passes through the bottom of the mounting frame (34) and the bottom of the top cover (14) in sequence and enters the inner cavity of the mixing tank (1).

Citation Information

Patent Citations

  • Stone-like paint production sampling device

    CN219830402U