Male end, wire harness connector and vehicle
By introducing guide components of limiting parts and elastic parts into the male end, the problem of skewed plug terminals during transportation and assembly is solved, and the precise plug connection between the plug terminals and the female end is achieved, which improves the reliability of the wiring harness connector.
Patent Information
- Application Number
- CN202422010583.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The plug terminals of existing male ends have poor bending resistance and are prone to skew during transportation and assembly, making it difficult to assemble smoothly with female ends, and may even break, affecting the reliability of the wiring harness connector.
The guide component consisting of a limiting member and an elastic member is slidably installed in the male sheath through the elastic member. The plug terminal moves through the limit hole to achieve limiting the plug terminal. Combined with the design of the guide socket, it ensures that the plug terminal and the female end are accurately plugged in.
Effectively avoid skewed and deformed plug terminals, improve the plug-in accuracy between the plug terminals and female terminals, and enhance the reliability of the wiring harness connector.
Smart Images

Figure CN223245924U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vehicles, in particular to a male end, a wiring harness connector and a vehicle. Background Art
[0002] With the development of intelligent and networked vehicles, especially new energy vehicles, the number of electrical functional configurations in vehicles is increasing. The effective transmission of current and signals between electrical appliances depends on the precise matching of the male and female ends of the wiring harness connector.
[0003] Existing male plug terminals (pins) are typically designed as elongated, sheet-like structures to facilitate current and signal transmission. However, these terminals have poor bending resistance and are unable to effectively protect them from damage. In particular, they are susceptible to external forces and become skewed during transportation and assembly. During assembly of the male and female ends of a wiring harness connector, due to the smaller diameter of the female end's insertion hole, a skewed plug terminal can hinder smooth assembly and may even break, affecting the reliability of the wiring harness connector and causing malfunctions in the vehicle.
[0004] Therefore, there is an urgent need for a male terminal, a wiring harness connector and a vehicle to solve the above technical problems. Utility Model Content
[0005] The purpose of the utility model is to provide a male end, a wiring harness connector and a vehicle, so as to realize the limit protection of the plug terminal of the male end, avoid the plug terminal from being skewed and deformed, and improve the plugging accuracy of the male end and the female end.
[0006] To achieve this purpose, the present invention adopts the following technical solutions:
[0007] A male terminal, comprising a male terminal sheath and a plug terminal located in the male terminal sheath;
[0008] The male end also includes a guide assembly, which includes a limiter and an elastic member. The limiter is slidably installed in the male end sleeve along the length direction of the plug terminal through the elastic member. The limiter has a limit hole, and the plug terminal can move through the limit hole and can be plugged into and matched with the female end.
[0009] As a preferred technical solution of the male terminal, the inner wall of the limiting hole is provided with a friction-reducing structure, and the plug terminal is slidably engaged with the friction-reducing structure.
[0010] As a preferred technical solution of the above-mentioned male terminal, the friction-reducing structure is a plurality of convex bumps, and the plug terminal is slidably engaged with the convex bumps.
[0011] As a preferred technical solution for the above-mentioned male end, the inner wall of the male end sheath is provided with a slide groove along the length direction of the plug terminal, the end portion of the limiter along the length direction is slidably provided in the slide groove, the elastic member is telescopically installed in the slide groove, and one end of the elastic member is connected to the limiter.
[0012] As a preferred technical solution of the above-mentioned male end, the guide assembly further includes an assembly part, which is detachably installed in the male end sheath, and one end of the elastic part away from the limiting part is connected to the assembly part.
[0013] As a preferred technical solution of the above-mentioned male end, the inner wall of the male end sheath is provided with a positioning groove, and the assembly part is snap-connected in the positioning groove.
[0014] A wiring harness connector includes a female end and the above-mentioned male end, wherein the female end includes a female end sheath and a plug hole arranged in the female end sheath, a socket terminal is installed in the plug hole, and the plug terminal is plugged into the plug hole to be electrically connected to the corresponding socket terminal.
[0015] As a preferred technical solution of the above-mentioned wiring harness connector, a guide socket for inserting the plug terminal is provided at the end of the plug hole, and the cross-sectional area of the guide socket gradually decreases along the insertion direction of the plug terminal.
[0016] As a preferred technical solution of the above-mentioned wiring harness connector, the guide socket is a bell-shaped or conical mouth.
[0017] A vehicle includes a wiring harness, wherein the wiring harness is connected via the wiring harness connector.
[0018] The utility model has at least the following beneficial effects:
[0019] The male terminal proposed by the utility model has a limiting member that is slidably installed in the male terminal sheath through an elastic member, and the plug terminal moves through the limiting hole on the limiting member, so that the limiting member limits the plug terminal, so that the spacing between adjacent plug terminals remains stable, avoiding the plug terminals from being skewed and deformed, thereby protecting the plug terminals and ensuring that the plug terminals are accurately plugged in and matched with the female terminal, thereby improving the plugging accuracy of the male terminal and the female terminal.
[0020] The wiring harness connector and vehicle proposed in the present invention include the above-mentioned male terminal, and the plug terminal is limited by a limiting member to prevent the plug terminal from being skewed and deformed, thereby protecting the plug terminal and ensuring that the plug terminal and the female terminal are accurately plugged in and matched, thereby improving the plugging accuracy of the wiring harness connector. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0022] Figure 1 A schematic diagram of the wiring harness connector structure provided by an embodiment of the present utility model;
[0023] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;
[0024] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.
[0025] In the picture:
[0026] 1. Male terminal; 11. Male terminal housing; 111. Slide groove; 112. Positioning groove; 12. Plug terminal; 13. Positioning member; 131. Positioning hole; 132. Convex bump; 14. Elastic member; 15. Assembly member;
[0027] 2. Female terminal; 21. Female terminal sheath; 22. Socket terminal; 23. Connecting hole; 230. Guide socket. DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0029] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0030] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0031] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0032] like Figure 1 As shown, this embodiment provides a wiring harness connector, which includes a male terminal 1 and a female terminal 2. The female terminal 2 includes a female end housing 21 and a plug hole 23 provided in the female end housing 21. A socket terminal 22 is installed in the plug hole 23. The male terminal 1 includes a male end housing 11 and a plug terminal 12 located in the male end housing 11. The plug terminal 12 is plugged into the plug hole 23 to electrically connect with the corresponding socket terminal 22, thereby realizing plug-in mating between the male terminal 1 and the female terminal 2.
[0033] In existing wiring harness connectors, the male end plug terminal is typically designed as a slender, sheet-like structure to facilitate the transmission of current and signals. However, the plug terminal has poor bending resistance and cannot effectively protect the plug terminal from damage. In particular, the plug terminal is easily distorted by external forces during transportation and assembly. When the male and female ends of the wiring harness connector are assembled, due to the smaller diameter of the female end's plug hole, a distorted plug terminal is difficult to assemble smoothly and may even cause the plug terminal to break, affecting the reliability of the wiring harness connector and causing malfunction of the entire vehicle.
[0034] To solve the above problems, Figure 1 As shown, this embodiment also proposes a male terminal head 1, which includes the male terminal sheath 11 and the plug terminal 12, and also includes a guide assembly, the guide assembly includes a limiter 13 and an elastic member 14, the limiter 13 is guided by the elastic member 14 along the length direction of the plug terminal 12 ( Figure 1The retaining member 13 is slidably mounted within the male end housing 11 (in the cd directions). The retaining member 13 defines a retaining hole 131, through which the plug terminal 12 can move and mate with the female end 2. The retaining member 13 is slidably mounted within the male end housing 11 via an elastic member 14. The plug terminal 12 can move through the retaining hole 131 on the retaining member 13, so that the retaining member 13 limits the position of the plug terminals 12, maintaining a stable spacing between adjacent plug terminals 12 and preventing the plug terminals 12 from skewing or deforming. This protects the plug terminals 12 while ensuring precise mating between the plug terminals 12 and the receptacle terminals 22, thereby improving the mating accuracy between the male end 1 and the female end 2. The cd direction is perpendicular to the ab direction.
[0035] Specifically, the inner side of the male end sheath 11 is along Figure 1 There are multiple plug terminals 12 arranged in the ab direction, and the inner side of the female end sheath 21 is along the Figure 1 Multiple insertion holes 23 are arranged in corresponding intervals along the ab direction, and the number of plug terminals 12 is the same as the number of insertion holes 23. Each plug terminal 12 is inserted into a limiting hole 131 of the limiting member 13 to provide protection for the plug terminal 12 and prevent deformation and misalignment during insertion.
[0036] When the male end 1 and the female end 2 of the wiring harness connector are plugged in, the plug terminal 12 and the socket terminal 22 approach each other, the mating plane of the female end sheath 21 contacts and squeezes the limiter 13, and the elastic member 14 is compressed. The plug terminal 12 moves relative to the limiter hole 131 and plugs into the plug hole 23. After the plug terminal 12 and the socket terminal 22 are plugged in, the male end 1 and the female end 2 complete the plugging operation. At this time, the compression of the elastic member 14 is the maximum. When the male end 1 and the female end 2 are separated, the limiter 13 returns to its initial position under the action of the elastic restoring force of the elastic member 14. At this time, the limiter 13 is close to the free end of the plug terminal 12 to improve the protection of the plug terminal 12.
[0037] like Figure 1As shown, the inner wall of the male end sheath 11 is provided with a slide groove 111 along the length direction of the plug terminal 12, and the end of the limiter 13 along the length direction is slidably provided in the slide groove 111. The elastic member 14 is retractably installed in the slide groove 111, and one end of the elastic member 14 is elastically connected to the limiter 13. The slide groove 111 extends along the cd direction. Through the sliding cooperation between the limiter 13 and the slide groove 111, the guide and limit function of the limiter 13 is realized, so that the limiter 13 can slide reliably in the cd direction in the slide groove 111. When the male terminal 1 is plugged into the female terminal 2, the plug terminal 12 slides from c to d and compresses the elastic member 14; when the male terminal 1 is separated from the female terminal 2, the elastic member 14 drives the plug terminal 12 to slide from d to c to the initial position. Since the elastic member 14 is installed in the slide groove 111 , the slide groove 111 limits the elastic member 14 , thereby preventing the elastic member 14 from being deformed or shifted during the expansion and contraction process, thereby improving the reliability of the elastic member 14 .
[0038] In this embodiment, two inner walls of the male end sheath 11 opposite to each other are provided with a sliding groove 111, and the limiting member 13 is provided along the length direction ( Figure 1 The two opposite ends (in the ab direction) of the male end sheath 11 are respectively slidably disposed in two slide grooves 111. The two inner walls of the male end sheath 11 along the ab direction are both provided with slide grooves 111, so that the two ends of the limiter 13 along the ab direction are respectively slidably disposed in the corresponding slide grooves 111, further improving the stability of the sliding process of the limiter 13. In other embodiments, a slide groove 111 is provided around the inner wall of the male end sheath 11 in the circumferential direction, so that the slide groove 111 is a closed annular groove, and the circumferential edge of the limiter 13 is slidably disposed in the slide groove 111. Alternatively, the slide groove 111 is an unclosed annular groove, and part of the circumferential edge of the limiter 13 is slidably disposed in the slide groove 111.
[0039] like Figure 1 As shown, the elastic member 14 of this embodiment is a spring, which has a low cost and is easy to disassemble. Of course, the elastic member 14 can also be an elastic member such as elastic rubber or shrapnel.
[0040] Optionally, the guide assembly further includes an assembly part 15, which is detachably mounted in the male end sheath 11, and the end of the elastic member 14 away from the limiting member 13 is connected to the assembly part 15. By providing the assembly part 15, the assembly part 15 provides stable support for the elastic member 14. Moreover, the assembly part 15 and the elastic member 14 are assembled into an integral module, which realizes the integrated disassembly and assembly of the assembly part 15 and the elastic member 14, thereby improving the efficiency of disassembly and assembly. When the male end 1 needs to be repaired, it is convenient to remove the limiting member 13 and the assembly part 15 and take out the male end sheath 11, thereby simplifying the maintenance operation of the male end 1. The assembly part 15 of this embodiment is a limiting claw, which is detachably engaged in the positioning groove 112. The assembly part 15 can be provided with a through hole so that the end of the elastic member 14 away from the limiting member 13 is inserted into the through hole. Alternatively, the assembly part 15 is provided with a boss, and the end of the elastic member 14 away from the limiting member 13 is sleeved in the boss. Alternatively, one end of the elastic member 14 away from the limiting member 13 is welded to the assembly member 15. Here, the assembly form of the elastic member 14 and the assembly member 15 is not specifically limited.
[0041] Optionally, the inner wall of the male end sheath 11 of this embodiment is provided with a positioning groove 112, and the assembly part 15 is snapped into the positioning groove 112. The assembly part 15 is snapped into the positioning groove 112, which not only improves the efficiency of assembly and disassembly of the assembly part 15, but also ensures that the assembly part 15 does not occupy the internal space of the male end sheath 11 and does not affect the arrangement of the plug terminal 12. The positioning groove 112 of this embodiment is connected with the slide groove 111. In other embodiments, the assembly part 15 can also be removed, and the inner wall of the male end sheath 11 is provided with a positioning groove 112 connected with the slide groove 111, and the other end of the elastic part 14 away from the limiter 13 is directly installed in the positioning groove 112. Alternatively, the inner wall of the slide groove 111 is provided with a guide column, and the other end of the elastic part 14 away from the limiter 13 is directly mounted on the guide column. By providing the positioning groove 112 or the guide column, the positioning installation of the elastic part 14 in the slide groove 111 is achieved, and the reliability of the elastic part 14 is further improved.
[0042] It should be noted that the limiter 13 is an insulating plastic part and is integrally formed by injection molding to reduce the cost of the limiter 13. Of course, the limiter 13 can also be made of other insulating materials as long as the insulating performance of the limiter 13 is guaranteed.
[0043] Furthermore, the inner wall of the retaining hole 131 is provided with a friction-reducing structure, and the plug terminal 12 slides in engagement with the friction-reducing structure. The provision of the friction-reducing structure reduces the frictional force when the plug terminal 12 slides relative to the retaining hole 131, thereby ensuring smooth insertion of the plug terminal 12 into the receptacle terminal 22 and reducing wear on the plug terminal 12, thereby extending the service life of the plug terminal 12.
[0044] like Figure 2As shown, the friction-reducing structure comprises a plurality of bumps 132, with the plug terminal 12 slidingly engaging with the bumps 132. The provision of the bumps 132 allows the plug terminal 12 to achieve point contact with each bump 132, significantly reducing the contact area between the plug terminal 12 and the limiting hole 131, thereby reducing the frictional force when the plug terminal 12 and the limiting hole 131 slide relative to each other.
[0045] Specifically, the convex hull 132 of this embodiment is a hemispherical convex hull, so that the arc-shaped vertex of the hemispherical convex hull contacts the plug terminal 12, avoiding the convex hull 132 from having sharp corners, and further reducing the wear of the plug terminal 12. Figure 2 As shown, two protrusions 132 are arranged side by side on the inner sidewall of the limiting hole 131 along the cd direction in the figure, so that each inner sidewall of the limiting hole 131 achieves two-point contact with the surface of the plug terminal 12, ensuring stable support for the plug terminal 12. In other embodiments, the sidewall of the limiting hole 131 has three or more protrusions 132 arranged side by side along the cd direction in the figure, so that the inner sidewall of the limiting hole 131 has a wavy surface. Alternatively, the inner wall of the limiting hole 131 is provided with multiple protrusions 132 distributed in a dotted pattern. In other embodiments, the friction-reducing structure can also be a friction-reducing coating, that is, a smooth friction-reducing coating is applied to the inner wall of the limiting hole 131 to reduce friction between the plug terminal 12 and the limiting hole 131. Alternatively, the friction-reducing structure can be a plastic ball rotatably mounted on the inner wall of the limiting hole 131, generating rolling friction between the plug terminal 12 and the plastic ball, thereby reducing friction between the plug terminal 12 and the limiting hole 131.
[0046] like Figure 1 and Figure 3 As shown, the end of the insertion hole 23 is provided with a guide socket 230 for inserting the plug terminal 12. The cross-sectional area of the guide socket 230 gradually decreases along the insertion direction of the plug terminal 12. Specifically, as the plug terminal 12 is inserted from d to c, the cross-sectional area of the guide socket 230 gradually decreases from d to c, forming a flared structure. This allows the guide socket 230 to guide the plug terminal 12 quickly and accurately into the insertion hole 23, ensuring precise mating between the plug terminal 12 and the receptacle terminal 22. Even if the plug terminal 12 is slightly skewed or inserted incorrectly, the guide socket 230 can guide the plug terminal 12 smoothly into the insertion hole 23.
[0047] In this embodiment, the insertion hole 23 is a circular hole, and the guide socket 230 is a bell-shaped opening. The cross-sectional area of the large-diameter end of the bell-shaped opening is smaller than that of the insertion hole 23, while the cross-sectional area of the small-diameter end of the bell-shaped opening is larger than that of the plug terminal 12. By designing the guide socket 230 as a bell-shaped opening, the guide socket 230 has an outwardly inclined arcuate side surface, thereby enhancing the guiding function of the guide socket 230. In other embodiments, the guide socket 230 may also be a tapered opening, i.e., the guide socket 230 has an outwardly inclined tapered surface.
[0048] This embodiment provides a vehicle comprising a wiring harness and the aforementioned wiring harness connector. The wiring harness effectively transmits current and signals between electrical appliances within the vehicle, and the wiring harnesses are connected via the wiring harness connector. The aforementioned vehicle can be a traditional fuel-powered vehicle, a new energy vehicle, or the like, without specific limitation herein. The plug terminals 12 are positioned by a limiting member 13 to maintain a stable spacing between adjacent plug terminals 12, preventing skew and deformation of the plug terminals 12. This improves protection for the plug terminals 12 and enhances the insertion accuracy of the wiring harness connector.
[0049] Furthermore, the above are merely preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will appreciate that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.
Claims
1. Male terminal, characterized in that: It comprises a male end sheath (11) and a plug terminal (12) located in the male end sheath (11); The male end (1) further includes a guide assembly, the guide assembly including a limiter (13) and an elastic member (14), the limiter (13) being slidably installed in the male end sheath (11) along the length direction of the plug terminal (12) via the elastic member (14), the limiter (13) being provided with a limit hole (131), the plug terminal (12) being movable through the limit hole (131) and being capable of being plugged into and mated with the female end (2).
2. The male end according to claim 1, characterized in that: The inner wall of the limiting hole (131) is provided with a friction reducing structure, and the plug terminal (12) is slidably matched with the friction reducing structure.
3. The male end according to claim 2, characterized in that: The friction reduction structure is a plurality of convex bumps (132), and the plug terminal (12) is slidably matched with the convex bumps (132).
4. The male terminal according to any one of claims 1 to 3, characterized in that: The inner wall of the male end sheath (11) is provided with a slide groove (111) along the length direction of the plug terminal (12); the end of the limiting member (13) along the length direction is slidably provided in the slide groove (111); the elastic member (14) is telescopically installed in the slide groove (111), and one end of the elastic member (14) is connected to the limit member (13).
5. The male terminal according to any one of claims 1 to 3, characterized in that: The guide assembly further comprises an assembly part (15), which is detachably mounted in the male end sheath (11), and one end of the elastic part (14) away from the limiting part (13) is connected to the assembly part (15).
6. The male terminal according to claim 5, characterized in that: The inner wall of the male end sheath (11) is provided with a positioning groove (112), and the assembly part (15) is snap-fitted into the positioning groove (112).
7. Wiring harness connector, characterized in that, The invention comprises a female end (2) and a male end (1) according to any one of claims 1 to 6, wherein the female end (2) comprises a female end sleeve (21) and a plug hole (23) arranged in the female end sleeve (21), a socket terminal (22) is installed in the plug hole (23), and the plug terminal (12) is plugged into the plug hole (23) to be electrically connected to the corresponding socket terminal (22).
8. The wiring harness connector according to claim 7, wherein: The end of the plug hole (23) is provided with a guide socket (230) for inserting the plug terminal (12), and the cross-sectional area of the guide socket (230) gradually decreases along the insertion direction of the plug terminal (12).
9. The wiring harness connector according to claim 8, wherein: The guide socket (230) is a bell mouth or a cone mouth.
10. A vehicle comprising a wiring harness, characterized in that The wiring harness is connected via the wiring harness connector according to any one of claims 7 to 9.